CN105924015B - A kind of frit of low melting point and silver paste prepared therefrom - Google Patents

A kind of frit of low melting point and silver paste prepared therefrom Download PDF

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Publication number
CN105924015B
CN105924015B CN201610476199.4A CN201610476199A CN105924015B CN 105924015 B CN105924015 B CN 105924015B CN 201610476199 A CN201610476199 A CN 201610476199A CN 105924015 B CN105924015 B CN 105924015B
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frit
melting point
low melting
silver paste
silver
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CN105924015A (en
Inventor
任益超
敖毅伟
郑建华
涂小平
熊长军
李宏伟
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Changzhou Fusion New Material Co Ltd
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Changzhou Fusion New Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses a kind of frit of low melting point and silver pastes prepared therefrom.Frit of the invention, including following component: 30~60wt%SnO, 8~25wt%PbO or PbO and Bi2O3、TeO2Any mixture, 10~20wt%B in the two2O3Or B2O3With SiO2Mixture, 5~10wt%P2O5, the one or more alkaline earth oxides of 1~10wt%ZnO, 0~5wt%, the one or more alkali metal oxides of 0~5wt%, 0~5wt%AuCl2.The frit can be used for preparing crystal silicon solar batteries N-type emitter silver paste, improve contact resistance and electrode pulling force between silver electrode and silicon emitter.

Description

A kind of frit of low melting point and silver paste prepared therefrom
Technical field
The present invention relates to crystal silicon solar batteries fields, and in particular to a kind of crystal silicon solar batteries N-type emitter silver The frit of slurry.
Background technique
Current commercialized crystal silicon solar batteries unorganic glass phase system used by front side silver paste is mainly two big Class, the first kind are Pb/Bi-B-Si system;Second class is Te-Pb/Bi-B-Si system.With crystal silicon solar batteries efficiency with And the demand that reliability is promoted is more more and more intense, the diffused sheet resistance of silicon wafer is further promoted, and PN junction is from depth to shallow.And silicon wafer technique On variation just to the silver-colored silicon contact performance of front side silver paste, more stringent requirements are proposed.And the silver-colored silicon contact performance of slurry mainly by Used glass system determines.The first kind glass system of mainstream, the electrical property for being unable to satisfy high square resistance silicon wafer are wanted at present It asks;Although and the second glass-like body system can be effectively improved the contact electrical property of the silver-colored silicon on high square resistance silicon wafer, but facing can By property problem, silver electrode grid line pulling force prepared by the front side silver paste using the second glass-like body system is relatively low.
Summary of the invention
The present invention provide a kind of low melting point frit and silver paste prepared therefrom, to improve between silver electrode and silicon wafer Contact resistance, while guaranteeing the welding pulling force between silver electrode and silicon wafer.
Firstly, the present invention provides a kind of new frit system, which can be used for preparing crystal silicon solar batteries N-type Emitter silver paste, the contact performance that can have been obtained on high diffusivity sheet resistance silicon wafer, while can guarantee silver electrode and silicon transmitting Pulling force between pole.A kind of frit of low melting point provided by the invention comprising following component: 30~60wt%SnO, 8~ 25wt%PbO or PbO and Bi2O3、TeO2Any mixture, 10~20wt%B in the two2O3Or B2O3With SiO2Mixture, 5~10wt%P2O5, the one or more alkaline earth oxides of 1~10wt%ZnO, 0~5wt%, 0~5wt% is one or more Alkali metal oxide, 0~5wt%AuCl2.Frit provided by the invention is Sn-Pb-P-Zn oxide system, the frit With low TgTemperature and Tf temperature, high temperature viscosity is low, is applied to N-type emitter silver paste, during the sintering process can be with Fast liquefying flowing forms large area to silicon nitride and effectively corrodes, forms bigger silver-colored silicon contact area, is conducive to improve connecing Electric shock resistance;The frit system has good compatibility to silver simultaneously, can infiltrate and react well in silver surface;Equally should Frit also has preferable compatibility to electrode welding, can promote the pulling force of gate electrode line and silicon wafer.
Another innovative point of the invention is that joined AuCl in frit system2.The present invention is added in frit AuCl2, the AuCl in practical application2It can be precipitated in glassy layer in the form of nano Au particle, the general of tunnel-effect can be increased Rate, to be effectively improved contact resistance.
Preferably, one or more alkaline earth oxides are the mixed of MgO or MgO and other alkaline earth oxides Close object.
Preferably, one or more alkali metal oxides are Li2O or Li2The mixing of O and otheralkali metal oxide Object.
Further, the frit of the low melting point includes following component: 35~55wt%SnO, 8~25wt%PbO or PbO and Bi2O3、TeO2Any mixture, 10~12wt%B in the two2O3Or B2O3With SiO2Mixture, 5~8wt% P2O5, the mixture of 5~8wt%ZnO, 2~5wt%MgO or MgO and CaO, 2~5wt%Li2O or Li2O and K2The mixture of O, 1~5wt%AuCl2
Specifically, each raw material of the frit of the low melting point can be oxide or carbonate.
Specifically, the frit is prepared using high-temperature fusion quenching method or is prepared using sol-gal process.
Frit performance in all technical solutions provided by the present invention is able to satisfy the contact requirement of high square resistance silicon wafer.
Secondly, being used to prepare crystal silicon solar batteries N-type emitter the present invention also provides a kind of silver paste, it is formulated as follows: Silver powder 85~90wt%, any of the above-described 2~4wt% of frit, organic phase: 6~12wt%.
It is furthermore specific as follows the present invention also provides the preparation method of above-mentioned silver paste: first to premix silver powder and glass powder It closes, conventional powder mixing apparatus, such as V-type or three-dimensional material mixer can be used;Powder is added in organic phase simultaneously again It is stirred, stirs and blender can be used to carry out, after being stirred 1~2 hour with blender, by the raw material being stirred on three-roller Further dispersion homogenizing, after Hegman fineness grind is less than 10um, silver paste preparation is completed.The silver paste that preparation is completed can be used for carrying out next The performance test of step.
Compared with prior art, beneficial effects of the present invention are as follows:
Glass material formula provided by the invention can be used for preparing the front side silver paste for being suitable for high square resistance crystal silicon solar battery, make Silver paste obtains excellent electrical property and welding pulling force.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Specific embodiment
The present invention provide a kind of low melting point glass material formula and silver paste prepared therefrom.The frit can be used for preparing crystalline substance Silicon solar cell N-type emitter silver paste, to improve the contact resistance and electrode pulling force between silver electrode and silicon emitter.This The frit of the low melting point provided, including following component: 30~60wt%SnO, 8~25wt%PbO or PbO and Bi are provided2O3、 TeO2Any mixture, 10~20wt%B in the two2O3Or B2O3With SiO2Mixture, 5~10wt%P2O5, 1~ The one or more alkaline earth oxides of 10wt%ZnO, 0~5wt%, the one or more alkali metal oxides of 0~5wt%, 0~ 5wt%AuCl2.It is further preferred that the AuCl2It is 1~5%.The above-mentioned various raw materials of frit in the present invention, can be with Using oxide, carbonate form can also be used, and is converted according to oxide content in carbonate.One or more alkali Soil metal oxide is preferably the mixture of MgO or MgO Yu other alkaline earth oxides.One or more alkali metal oxygen Compound is preferably Li2O or Li2O and otheralkali metal hopcalite.
The preparation method of above-mentioned frit provided by the invention: can be prepared using conventional high-temperature fusion quenching method, Collosol and gel and other preparation methods can be used.
Such as high-temperature fusion quenching method is as follows: weighing raw material according to formula, raw material can be oxide or carbonate; Using double roller or three-dimensional mixer mixing homogenizing after, be transferred in alumina crucible be melted, glass melting temperature range be 1100~ 1300 DEG C, melting time is 30~80min, is stirred in melting process, is further homogenized;After being melted, directly glass is melted Body quenching can use deionized water quenching or iron plate quenching;Frit obtained uses planetary ball mill ball milling again, to Powder granularity D50 is less than 10um, more excellent for less than drying after 5um.
Herein, the range indicated by " numerical value to another numerical value ", is that one kind avoids enumerating in the description The summary representation of all numerical value in the range.Therefore, the record of a certain special value range, covers the numberical range Interior any number and the relatively fractional value range defined by any number in the numberical range, as bright in the description Text writes out any number as should be compared with fractional value range.
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate this hair It is bright, rather than limit the scope of protection of the present invention.The improvement and tune that technical staff makes according to the present invention in practical applications It is whole, still fall within protection scope of the present invention.
Embodiment
The frit of the present embodiment the preparation method is as follows:
Ingredient is carried out according to the glass proportion in the following table 1, is formulated using mass percent;Existed using Muffle furnace 1h is melted sufficiently after homogenizing to glass raw material under the conditions of 1300 DEG C and carries out the quenching technique of glass using water quenching;Glass uses Planetary ball mill carries out ball milling to obtain the powdered glass material of appropriate particle size.Particle diameter distribution D50≤5 μm of resulting frit.
Table 1
The preparation embodiment and comparative example of silver paste:
Embodiment 1
By 87wt% conductive silver powder, the A-1 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-1.
Embodiment 2
By 87wt% conductive silver powder, the A-2 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-2.
Embodiment 3
By 87wt% conductive silver powder, the A-3 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-3.
Embodiment 4
By 87wt% conductive silver powder, the A-4 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-4.
Embodiment 5
By 87wt% conductive silver powder, the A-5 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-5.
Embodiment 6
By 87wt% conductive silver powder, the A-6 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-6.
Embodiment 7
By 87wt% conductive silver powder, the A-7 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-7.
Embodiment 8
By 87wt% conductive silver powder, the A-8 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-8.
Embodiment 9
By 87wt% conductive silver powder, the A-9 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, and is used Three-roll grinder grinds slurry, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less.System The slurry obtained is named as PA-9.
Embodiment 10
By 87wt% conductive silver powder, the A-10 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, is made Slurry is ground with three-roll grinder, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less. Slurry obtained is named as PA-10.
Embodiment 11
By 87wt% conductive silver powder, the A-11 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed,
Slurry is ground using three-roll grinder, tests fineness of grind using Hegman fineness grind agent, slurry grinding is thin
Degree is at 10 μm or less.Slurry obtained is named as PA-11.
Comparative example 1
By 87wt% conductive silver powder, the BL-1 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, is made Slurry is ground with three-roll grinder, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less. Slurry obtained is named as PB-1.
Comparative example 2
By 87wt% conductive silver powder, the BL-2 flint glass F material of 2wt%, the organic media of 11wt% is sufficiently mixed, is made Slurry is ground with three-roll grinder, tests fineness of grind using Hegman fineness grind agent, slurry fineness of grind is at 10 μm or less. Slurry obtained is named as PB-2.
Silver-colored silicon contact resistance and adhesion test method are as follows:
1) 13 kinds of slurries obtained above are printed onto the high square resistance of plated film making herbs into wool using Bacinni screen process press respectively On polysilicon chip front, the sheet resistance of silicon wafer is 100 Ω/.Every kind of slurry prints 8, and 4 are tested for contact resistance, 4 with In tensile test.It is sintered using DESPATCH sintering furnace.
2) 4 cell pieces for testing contact resistance are cut into wide 2cm, long 8cm along main grid side using laser cutting machine Strip.Contact resistance is tested with TLM test macro.
3) 60/ lead of the tin of 0.25mm*1.1mm, 40 welding is welded to 4 cell piece main grids for being used to test pulling force, is welded Jointing temp is respectively set as 340 DEG C.Welding impregnates 10min using scaling powder before welding.Use 180 ° of automatic puller system reversed drawings Pull out welding, testing size adhesive force.
Silver-colored silicon contact resistance and adhesive force test result see the table below 2.
Table 2
As seen from Table 2, PA-1, PA-2, PA-3, PA-5, PA-6, PA-7, PA-8, PA-9, PA-10, PA-11 can be obtained Contact resistance performance identical with commercial tellurate PB-2 glass system is obtained, but the latter, explanation will be significantly greater than by welding pulling force Frit system of the invention and the silver paste thus prepared are on the basis of guaranteeing contact performance, relative to current tellurate glass System can improve the problem of pulling force deficiency.And it is not added with AuCl2PA-4 sample contact resistance value relative to PA-1, PA- 2, PA-3 have certain increase, illustrate AuCl2Positive effect is played in terms of improving contact performance.It can see simultaneously The contact resistance of PB-1 is very big, illustrates that commercial lead borosilicate system is difficult to adapt to the silicon wafer of high square resistance.PA-1, PA-2, PA-3, The above results of PA-5~PA-11 show the formula in scope of design of the present invention, can reach purpose of design of the invention, Pulling force and the contact resistance performance obtained.
Under the teaching of the present invention and the above embodiments, those skilled in the art are easy to it is envisioned that cited by the present invention Or each raw material enumerated or its equivalent alterations, each processing method or its equivalent alterations can realize the present invention and each original The parameter bound value of material and processing method, interval value can realize the present invention, embodiment numerous to list herein.

Claims (5)

1. a kind of frit of low melting point, which is characterized in that including following component: 35 ~ 55wt%SnO, 8 ~ 25wt%PbO or PbO With Bi2O3、TeO2Any mixture, 10 ~ 12wt%B in the two2O3Or B2O3With SiO2Mixture, 5 ~ 8wt%P2O5, 5 ~ 8wt%ZnO, the mixture of 2 ~ 5 wt% MgO or MgO and CaO, 2 ~ 5 wt%Li2O or Li2O and K2The mixture of O, 1 ~ 5 wt% AuCl2
2. the frit of low melting point as described in claim 1, which is characterized in that each component of the frit of the low melting point Raw material is oxide or carbonate.
3. the frit of low melting point as described in claim 1, which is characterized in that the frit uses high-temperature fusion quenching method Preparation is prepared using sol-gal process.
4. a kind of silver paste is used to prepare crystal silicon solar batteries N-type emitter, which is characterized in that formula is as follows: silver powder 85 ~ 90wt%, 2 ~ 4wt% of frit as claimed in any one of claims 1-3, organic phase: 6 ~ 12wt%.
5. a kind of preparation method of silver paste as claimed in claim 4, which is characterized in that silver powder and frit are pre-mixed first, Mixed powder is added in organic phase while being stirred again;After stirring 1 ~ 2 hour, by the raw material being stirred in three-roller Upper further dispersion homogenizing, after Hegman fineness grind is less than 10 μm, the preparation of silver paste is completed.
CN201610476199.4A 2016-06-24 2016-06-24 A kind of frit of low melting point and silver paste prepared therefrom Active CN105924015B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107759093B (en) * 2017-10-23 2020-05-22 常州聚和新材料股份有限公司 Glass material for high sheet resistance shallow crystalline silicon solar cell, preparation method thereof and slurry
CN110395905B (en) * 2019-08-29 2021-08-13 北京北旭电子材料有限公司 Composition for manufacturing glass, sealing material and preparation method thereof, glass and manufacturing method thereof
CN112542520B (en) * 2020-12-31 2022-08-05 三江学院 Preparation method of composite film structure for improving metal contact of contact passivation solar cell

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4425386B2 (en) * 1999-10-06 2010-03-03 株式会社オハラ Low melting point glass and sealing composition
CN103515459A (en) * 2012-06-26 2014-01-15 株式会社则武 Paste composition for solar battery electrode
CN104751935A (en) * 2013-12-26 2015-07-01 湖南利德电子浆料有限公司 High-sheet-resistance efficient solar cell front silver paste and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4425386B2 (en) * 1999-10-06 2010-03-03 株式会社オハラ Low melting point glass and sealing composition
CN103515459A (en) * 2012-06-26 2014-01-15 株式会社则武 Paste composition for solar battery electrode
CN104751935A (en) * 2013-12-26 2015-07-01 湖南利德电子浆料有限公司 High-sheet-resistance efficient solar cell front silver paste and preparation method thereof

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