A kind of condensed water in high temperature oil removing process
Technical field
The present invention relates to a kind of condensed water in high temperature oil removing process, belong to Water warfare field.
Background technology
Chemical plant and thermal power plant many employings vapours become after power consumption and heat exchange as heat power, vapours
Condensed water, its heat accounts for the 20%-30% of steam gross energy.This is a part of excellent desalted water resource, but the most often contains
Having the oil of trace, general oil content is between 1~150/L, far above boiler feedwater oil-containing quality standard, and therefore can not be direct
Utilize as boiler feedwater.The difference of device and the time of operation causes condensing oil-containing kind and quantity phase not to the utmost in water
With, different ways of recycling causes the oily existence condensing in water different, adds that the temperature condensing water is higher to high temperature
The intractability condensing water is very big.According to investigations, factory of domestic each great oil refining is owing to being limited by existing oily water separation technique, it is impossible to
Effectively the micro oil condensed in water is removed, the most it thoroughly do not processed and recycle, except small part is used
Make heating installation water, the supplementary water major part of recirculated water is emitted in vain, and this low value utilizes and not only causes valuable water resource
Significant wastage, pollute environment, also reduce Business Economic Benefit.And this way also brings series of problems, such as:
1) oil-containing condenses water and can not recycle, and power station boiler is accomplished by supplementing substantial amounts of demineralized water, causes water resource and the energy
A large amount of wastes;2) owing to heating, heating system life-time service oil-containing condensation water are as supplementary water, in water, oil stain takes care of the pence, attached
At inner surface of pipeline, have impact on the heat transfer efficiency of heat power equipment;3) oil-containing condensation water is unprocessed, discharges on the spot, slightly dirty
Contaminate environment.
CN101092258A(2007.12.26) a kind of method using processing high temperature condensed water by integration technique of membrane is disclosed,
Condensed water in high temperature first passes through microfiltration or ultrafiltration membrance filter retains major part impurity and greasy dirt, passes through ion exchange resin bed the most again
Adsorption ionic impurity.The method aquifer yield is little;The anti-masses hit of filter membrane is poor, easily causes the seepage of institute's adsorbent, makes
Become secondary pollution.
Summary of the invention
A kind of condensed water in high temperature oil removing process of offer is provided.Compared with prior art, present invention tool
There are the advantages such as oil removal efficiency is high, product water water quality is constant.
For reaching above-mentioned technical purpose, condensed water in high temperature oil removing process of the present invention include carrier type membrane module filtration stage and
In the active carbon filter oil removing stage, concrete technology is as follows:
(1) condensed water in high temperature is injected carrier type membrane module by raw water box through circulating pump;
(2) carrier type membrane module filtration stage is carried out in cross flow filter mode, and crossflow velocity is 0.1-5m/s, and transmembrane pressure is
0.01 ~ 0.3MPa, membrane module filtering accuracy is 0.001-100 micron, and recycle ratio is 80% ~ 99%;
(3) the active carbon filter oil removing stage is carried out in dead-end filtration mode, and filtering velocity is 3-5m/s.
The deficiencies such as, product water water quality low for existing oil removing process oil removal efficiency is unstable, inventor uses carrier type film group
The method that part filtration oil removing and active carbon filter oil removing combine is solved, carrier type membrane module single carrier type membrane module
Most of ferrum in condensed water in high temperature and greasy dirt can be filtered and remove by filtration, filters the iron content produced in water and meets boiler supply
The standard of water, but it is crossed greasy dirt in drainage and is still slightly above boiler feedwater standard, although use secondary carrier formula membrane module mistake
Filter can remove the greasy dirt in water, but relatively costly.Activated carbon filters and can absorb in single carrier type membrane module filtration product water
Most of greasy dirt, filter and produce water and meet the standard of boiler feedwater and it is with low cost.Therefore, inventor uses carrier type film
Component filters and activated carbon filter the mode combined and process condensed water in high temperature.
For reducing the condensed water in high temperature impact to carrier type membrane module, inventor have employed cross-flow endless form and filters, because of
This membrane module transmembrane pressure is little, produces Water transport resistance little, improves the work efficiency of membrane module, so to water water quality requirement
Low, water resistant body impact capacity is strong.Different from carrier type membrane module filter type, inventor uses dead end at activated carbon filtration stage
Filter type carries out filtering oil removing, uses dead-end filtration mode can farthest remove greasy dirt in water, it is ensured that water produced
Water quality.
As preferably, described carrier type membrane module includes that film core, film core periphery are surrounded by shell;Described shell top and the bottom are provided with
Upper and lower port, wherein upper port is connected with dense water outlet pipe and lower port is connected with raw water box outlet pipe;Shell side is provided with
Filter out the mouth of a river and be connected with active carbon filter water inlet by pipeline.
As preferably, described film core is inorganic carbon membrane film core, and it includes main body, filtration channel, product aquaporin and guiding gutter.
Described main body is the supporter of membrane filtration;Described filtration channel is for be in a row distributed in main body, and often row's filtration channel is parallel to each other,
And along main body longitudinally through main body;Produce aquaporin to be the most in a row distributed in main body and along main body longitudinal extension, adjacent two
Being spaced 1-10 between scheduling aquaporin and arrange filtration channel, filtration channel is parallel to each other with producing aquaporin;Guiding gutter is opened in main body side
On wall and through main body, it is being spaced with same scheduling aquaporin along main body longitudinal direction, is collecting the mistake produced in aquaporin
Drainage.Inorganic carbon film is silicon carbide material, and heat resistance is good, is suitable for the condensed water in high temperature that treatment temperature is high;Additionally, it is selected
The contact angle of inorganic carbon membrane film core material is only 0.4 °, and oil rub resistance ability is good.
As preferably, described filtration channel inwall is also assembled with filter course.
As preferably, described carrier type membrane module filters condensing water temperature and is 50-120 DEG C.Carrier type membrane module is crossed and is filtered
Oil and the condensed water in high temperature that combines of active carbon filter oil removing degrease mode to oil content in the temperature of condensed water in high temperature, water
Restriction scope all compare extensively, it is adaptable to all kinds of condensed water in high temperature oil removal process.
As preferably, described carrier type membrane module filtering accuracy is 0.01-3 micron.Carrier type membrane module filters needs and goes
Except the most of greasy dirt in water, ferrum and other magazines, the raising of filtering accuracy contributes to lifting carrier formula membrane module filter capacity,
Remove the removal of impurity and greasy dirt to greatest extent, promote and produce water water quality.
As preferably, it is 0.01 ~ 0.25MPa that described carrier type membrane module filters transmembrane pressure.
As preferably, in described active carbon filter, activated carbon used is cocoanut active charcoal or active fruit shell carbon or honeycomb is lived
Property charcoal, granularity is 8-30 mesh, more preferably 16-24 mesh.Activated carbon granule micropore is numerous, specific surface area is huge, therefore
There is the strongest physical absorption ability.Different types of activated carbon is otherwise varied to the absorbability of greasy substances, wherein with coconut palm
Shell activated carbon adsorption performance is optimum.Removed in view of ferrum all loaded body formula membrane modules filtration most of in condensed water in high temperature and only had
Greasy dirt content slightly exceeds standard, and inventor selects cocoanut active charcoal, active fruit shell carbon and the honeycomb stronger to greasy dirt absorbability
Activated carbon, preferably cocoanut active charcoal.It addition, have some oxygen-containing functional groups on activated carbon surface non-crystallized part, by charcoal bed
Organic pollution also effectively can be adsorbed by activated carbon.
As preferably, described carrier type membrane module is flat inorganic carbon membrane assembly, and it includes the flat of laid out in parallel
Inorganic carbon membrane and for seal described inorganic carbon membrane two ends and for collect produce water termination;
It is provided with multiple hollow duct running through diaphragm in the lamina membranacea of described flat inorganic carbon membrane or diaphragm;
Described flat inorganic carbon membrane is the rectangular tabular of cross section or laminated structure;
The hollow duct running through lamina membranacea or diaphragm arranged in described flat inorganic carbon membrane mutually in parallel and be uniformly distributed, in
Empty flow channel cross-section is rectangle, square, circular or other shape.
Using the flat inorganic carbon membrane assembly of present configuration, have flux high, contamination resistance is strong, to the pre-place that intakes
The features such as reason requires low, easily cleans, film length in service life.Can be as common filtration or membrane bioreactor etc..
As preferably, described flat inorganic carbon membrane includes supporter and stratum disjunctum;
The supporter of described inorganic carbon membrane is to be made up of the carbofrax material with larger aperture;The stratum disjunctum of described inorganic carbon membrane
It is the outside at lamina membranacea or diaphragm, the filter course being made up of carbofrax material.
Supporter aperture is generally higher than 50 microns, and the preferably aperture of supporter part is more than 100 microns.
Stratum disjunctum is coated on supporter by secondary painting method, according to pore size filter needs, can carry out once or
Repeatedly coat.Stratum disjunctum thickness is the least, have less pore size filter and narrow pore-size distribution.
It is highly preferred that stratum disjunctum thickness is 0.05 ~ 1 micron;
Stratum disjunctum filtering accuracy includes ultrafiltration and microfiltration scope, pore diameter range 20nm ~ 10 micron;At pore size filter more than 1 micron
Time, stratum disjunctum is to be completed by primary coating;
When pore size filter is less than 1 micron, stratum disjunctum is by twice or repeatedly to have coated, and first coats on supporter and has
The filter course of 1 micron pore size, is then coated with one layer of filter course with requirement pore size filter on this filter course.
It is highly preferred that stratum disjunctum thickness is 0.1 ~ 0.5 micron.
Supporter and stratum disjunctum two parts use commaterial, and after high-temperature process, two parts become same phase.By
Being commaterial in stratum disjunctum and supporting layer, both thermal coefficient of expansions are identical, thus avoid stratum disjunctum and supporting layer
Between the problem of stripping damage.
The inorganic carbon membrane of the present invention have employed composite inorganic Carbon Materials, has extremely low water contact angle (0.3 °), is known
Minima in all membrane materials (including organic film material, inorganic material film and metal membrane material), the parent of the most inorganic carbon membrane material
Aqueous is best, and contamination resistance is the highest.Meanwhile, by manufacturing process control, the porosity diaphragm more than 45% can be prepared,
The processing flux making inorganic carbon membrane is high, can reach more than 5 times of ceramic membrane.These special performances so that it is containing greasy dirt
In water treatment applications, demonstrate unique advantage, reduce the cost of investment of film, solve in existing technique organic membrane and
The problem that metal film exists in terms of technology or Technological Economy.
Membrane aperture is determined by stratum disjunctum, and inorganic carbon membrane is by unique paint-on technique, and the most different chargings is suitable
Sequence and ladder are dried, and this guarantees and are precisely controlled membrane aperture, make it have membrane aperture and the narrowest aperture accurately
Distribution.So, the most fundamentally ensure that the control to float size.Meanwhile, inorganic carbon membrane structure is designed with
Integrated module formula designs, and the structure design of this uniqueness has high integration and excellent sealing structure, the most also pole
The earth improves the bulk strength of film, and these features are that the long period of film, operation stable and up to standard provide guarantee.
As preferably, described stratum disjunctum thickness is 0.05 ~ 1 micron;
Described stratum disjunctum thickness and supporting layer thickness are than for 1:50-100;Stratum disjunctum filtering accuracy includes ultrafiltration and microfiltration scope,
Pore diameter range 20nm ~ 10 micron;
Stratum disjunctum is formed by repeatedly coating, and the aperture being consequently formed supporting layer, stratum disjunctum internal layer and stratum disjunctum outer layer gradually becomes
Little bore diameter gradient.The gross thickness of supporting layer, stratum disjunctum internal layer and stratum disjunctum outer layer is filter course thickness.
The flat inorganic carbon membrane of described laid out in parallel is provided with the product aquaporin of parallel distribution, produces aquaporin cross section permissible
Being square, rectangle, circle, ellipse and other polygon, producing aquaporin cross sectional shape on a diaphragm can be identical,
It can also be difformity.
As preferably, it is 1:1.5-20 that described diaphragm thickness and flat inorganic carbon membrane produce aquaporin height ratio, optimizes
Ground ratio is 1:2-10.
Stratum disjunctum, through repeatedly coating, thus can get the aperture of supporting layer, stratum disjunctum internal layer and stratum disjunctum outer layer gradually
The bore diameter gradient diminished;On the one hand ensure that membrane filtration efficiency and flux, and film backwash effect, i.e. flux recovery rate are high,
On the other hand improve filtering accuracy further, make inorganic carbon membrane have membrane aperture and the narrowest pore-size distribution accurately.So,
The most fundamentally ensure that the control to float size.Inventor finds, flat inorganic carbon membrane diaphragm thickness
Control proper with described product aquaporin height ratio, diaphragm life-span and assembly life-span can be made all to be improved.Flat inorganic charcoal
If film diaphragm thickness and described product aquaporin height ratio are too big, then filter membrane thickness is excessive, and producing water resistance increases, and flux drops
Low;If this ratio is the least, the most inorganic carbon membrane diaphragm mechanical strength reduces, and affects service life.Simultaneously control stratum disjunctum thickness with
The ratio of supporting layer thickness and produce aquaporin height and described flat inorganic carbon membrane thickness proportion, can make membrane ruggedness reach
Preferably demand, and make diaphragm and membrane module designs be more conducive to solve filtering film component dirt to block up problem and cleaning problem simultaneously.
Inorganic carbon membrane have employed membrane material and the membrane structure of uniqueness.Membrane material is a kind of novel inorganic carbon composite, should
Material has good hydrophilic property, and porosity is high, and chemical stability and heat stability are high, intensity and abrasion resistance properties high.Nothing
Machine carbon membrane is a kind of anisotropic membrane, and membrane body includes film top layer (stratum disjunctum) and macropore carrier (supporting layer) two parts, two parts
Have employed commaterial, after high-temperature process, become inorganic carbon membrane.Owing to stratum disjunctum and supporting layer are commaterials, high
Temperature processes and makes both be integrally forming, and both thermal coefficient of expansions are identical, thus avoids stratum disjunctum and breaks with supporting splitting
Bad problem.Owing to chemical stability and the corrosion resistance of membrane material are high, thus overcome the film caused due to corrosion
The problem that integrity violations and strainability decline.
The inorganic carbon membrane of the present invention have employed composite inorganic Carbon Materials, has extremely low water contact angle (0.3 °), is known
Minima in all membrane materials (including organic film material, inorganic material film and metal membrane material), the parent of the most inorganic carbon membrane material
Aqueous is best, and contamination resistance is the highest.Meanwhile, by manufacturing process control, the film group with 45% porosity can be prepared
Part so that the processing flux of inorganic carbon membrane is high, can reach more than 5 times of ceramic membrane.These special performances so that it is at oil-containing
In sewage disposal application, demonstrating unique advantage, the cost of investment reducing film solves organic membrane in existing technique
The problem existed in terms of technology or Technological Economy with metal film.
As preferably, the preparation process of described supporting layer is:
(1) dispensing: by certain weight ratio by two kinds of varigrained sic powders, binding agent and water, mix in a mixer
0.1-5 hour, obtain pug;
(2) by prepared pug by extruder for shaping, extrudate size is determined had by cross-head mould
There is certain overall dimensions and produce the blank of aquaporin size;
(3) prepared blank is dried 0.5-24 hour under room temperature ventilation condition;
(4) blank after drying at room temperature is put in calcining furnace, in 24 hours, temperature is increased to 2000 ~ 2400 C, and
Keep 1 ~ 10 hour at a temperature of this, then in 24 hours, cool the temperature to room temperature, obtain film supporting layer.
As preferably, the preparation process of described stratum disjunctum is:
(1) by having the sic powder of certain particle size, binding agent and water mixing, slurry is made;
(2) film support lateral surface is uniformly coated gained slurry;
(3) lamina membranacea after coating is dried 0.5-24 hour under room temperature ventilation condition;
(4) dried lamina membranacea is put in calcining furnace, in 24 hours, temperature is increased to 1800 ~ 2400 C, and temperature at this
The lower holding of degree 1 ~ 10 hour, then cooled the temperature to room temperature in 24 hours, obtains film and has the most right of supporting layer and filter course
Claim diaphragm.
The preparation process (2) of stratum disjunctum can use various painting method, such as spraying, blade coating, dip-coating etc..Can once be coated with
Cover, it is also possible to repeatedly coat.
Carbon membrane formula of the present invention by: carborundum, binding agent, water and surface modifier form, wherein:
Binding agent: use polymer adhesive, it is preferred to use TPO binding agent, such as polyethylene, polypropylene etc..
Surface modifier: with hydrophilic group organic solvent, such as ethanol, glycerol etc..
Polyolefin is widely used in industrial every field with its light weight, inexpensive and agent of low hygroscopicity.But due to it
Nonpolar, surface can low result in its dyeability, cohesive, hydrophilic, antistatic behaviour and with other high molecular polymers
Or the poor compatibility of inorganic filler.The present invention uses polyolefin as binding agent, introduces again the surface modifier of band hydrophilic group,
Take on the crane span structure effect between water and polyolefin-based adhesive, improve the intermiscibility of masking batch system of the present invention, the most both protected
Hold polyolefin polymer binding agent light weight, the inexpensive and advantage of agent of low hygroscopicity, in turn ensure that system intermiscibility, thus ensure this
Invent that inorganic carbon membrane supporter is homogeneous, mechanical strength is secure;
Membrane aperture is determined by stratum disjunctum, inorganic carbon membrane by unique paint-on technique, the most different charging sequence and
Ladder is dried, and this guarantees and is precisely controlled membrane aperture, makes it have membrane aperture and the narrowest pore-size distribution accurately.
So, the most fundamentally ensure that the control to float size.Meanwhile, inorganic carbon membrane structure has been designed with integrated
Modular designs, the structure design of this uniqueness has high integration and excellent sealing structure, the most greatly carries simultaneously
The high bulk strength of film, these features are that the long period of film, operation stable and up to standard provide guarantee.
As preferably, the coating preparation of described stratum disjunctum is rear in described support body layer obtains primary inorganic carbon membrane, described nothing
The preparation of machine carbon membrane includes sintering inorganic for described primary carbon membrane, and sintering is specifically with the ramp of 5-15 DEG C/min to 500-
550 DEG C and be incubated 0.3-0.5h, to 800-1000 DEG C with the ramp of 10-20 DEG C/min and it is incubated 0.5-0.8h and obtains the most again
Obtain inorganic charcoal Flat Membrane finally.
Control sintering process further, it is possible to reach more preferable film properties: effectively operating flux can reach traditional ceramics film
More than 5 times, the contact angle of top layer membrance separation layer and water is only up to 0.3 °, good hydrophilic property, and oil resistant class pollution capacity is strong, water inlet
Middle float and oil pollutant can reach more than 10mg/L;The cross flow filter mode using low crossflow velocity is carried out at filtration
Reason, is effectively prevented from oil pollution and carrys out the impact that film itself is caused by water slug, and filtering accuracy is high, suspended solids particle diameter
Intermediate value≤1 micron.
As preferably, described coating liquid solvent also includes 3-5 weight portion silane coupler or aluminate coupling agent.
As preferably, described coating liquid solvent also includes 0.6-1.5 weight portion irgasfos 168.
As preferably, described supporting layer and/or stratum disjunctum consisting of by weight:
Aggregate: coal dust 42-48 part, phenolic resin 12-14 part, white carbon 23-28 part, bentonite 5-9 part, burn Kaolin 4-8 part;
Pore former: camwood knag 0.5-1 part, snake stone powder 0.3-0.8 part;
Additive: copper nitrate 1.2-1.6 part, silicon dioxide that dimethyl two sample is silane-modified or fatty acid modified calcium carbonate
2.5-3.2 part;
Dispersant: lecithin 0.8-1.2 part.
It is highly preferred that the preparation process of described supporting layer and/or stratum disjunctum is:
(1) dispensing: by weight preparation white carbon 15-20 part, coal dust 26-28 part, camwood knag 0.6-0.8 part;
(2) coating liquid solvent preparation: glycerol, ethylene glycol and BDO 11-14:10-15:20-26 by volume is claimed
Amount mixing;
(3) stratum disjunctum slurry preparation: described coal dust 26-28 part is initially charged in described coating liquid solvent mixing 2-4min, then
Described camwood knag 0.6-0.8 part is added mixing 1-3min, finally described white carbon 15-20 part is added mixing 8-12min,
To uniform stratum disjunctum slurry;
(4) stratum disjunctum slurry coating: by described stratum disjunctum slurry even application in described support body layer, then first at 75-85
DEG C dry 3-4h, then 130-140 DEG C dry 1.5-2h obtain stratum disjunctum.
It is highly preferred that described coating liquid solvent also includes 3.5-4.5 weight portion silane coupler or aluminate coupling agent;
Described coating liquid solvent also includes 0.9-1.1 weight portion irgasfos 168.
It is highly preferred that carry out sealing and consolidating by epoxy glue, Polyurethane, glass cement between described inorganic carbon membrane and termination
Fixed.
In sum, the method have the advantages that
1, present invention process uses carrier type membrane module to filter and activated carbon filters the mode combined and carries out condensed water in high temperature
Filter, filter and produce water quality stabilizing and meet the standard of boiler feedwater, and its cost is far below repeatedly carrier type membrane module mistake
Filter.
1, inorganic carbon membrane selected in present invention process is carborundum material, it is possible to tolerance temperature high temperature, is suitable as place
The filter membrane of reason condensed water in high temperature;Film core pore size filter narrowly distributing, film packed density are high, the filtration channel in unit are, product
Aquaporin is many, and in unit volume, membrane area is big, and aquifer yield is big.
2, carrier type membrane module filtration stage of the present invention uses cross-current flow to filter, and improves the punching of membrane module water resistant body
Hit ability, effectively prevent the greasy dirt pollution to film itself, reduce carrier type membrane module and filter the requirement to water water quality, increase
Its suitability strong.
3, carrier type membrane module filtering accuracy is high, has stronger filtering efficiency, it is possible to removes high temperature to greatest extent and coagulates
Greasy dirt, ferrum and impurity in bearing water, contributes to follow-up activated carbon and filters, extend the use time of activated carbon.
4, activated carbon granule micropore is numerous, specific surface area is huge, therefore has the strongest physical absorption ability.When high temperature coagulates
Bearing water by activated carbon, activated carbon can at utmost adsorb greasy dirt in water;Additionally, have on activated carbon surface non-crystallized part
Oxygen-containing functional group, can be adsorbed with organic pollutants effectively, it is ensured that produce water quality stabilizing.
5, the activated carbon selected has stronger greasy dirt absorbability, after carrier type membrane module filters in condensed water in high temperature
Major part impurity, greasy dirt and metal ion are removed, and filter and produce water only one standard being unsatisfactory for boiler feedwater of oil content,
Therefore the activated carbon selected has prominent greasy dirt absorbability, thus ensure that producing water oil content meets the mark of boiler feedwater
Accurate.
6, plate type membrane assembly Membrane Filtration Flux is high, and low to water inlet pre-processing requirements, filtering accuracy is high;
7, plate type membrane assembly chemical stability and corrosion resistance are high, and resistant is blocked up, and backwash flux recovery rate is high, service life
Long.
Figure of description
Fig. 1 is the present invention inorganic charcoal Flat Membrane one schematic diagram;
Fig. 2 is the present invention inorganic charcoal Flat Membrane one schematic diagram;
Fig. 3 is the present invention inorganic charcoal Flat Membrane one schematic diagram;
Fig. 4 is the flat inorganic carbon membrane component diagram of the present invention;
Fig. 5 is the present invention inorganic charcoal Flat Membrane internal structure one schematic diagram;
Fig. 6 is the present invention inorganic charcoal plate film assembly internal structure one schematic diagram;
Fig. 7 is the present invention inorganic charcoal plate film assembly internal structure one schematic diagram;
Fig. 8 is the present invention inorganic charcoal plate film assembly one schematic diagram;
Fig. 9 is the schematic flow sheet of a kind of preparation technology of the present invention inorganic charcoal Flat Membrane supporting layer;
Figure 10 is a kind of condensed water in high temperature oil removing process flow chart;
Figure 11 is the carrier film component diagram of embodiment nine-ten one;
Figure 12 is film core schematic perspective view.
Detailed description of the invention
The realization of the object of the invention, functional characteristics and useful effect is further illustrated below in conjunction with specific embodiment and accompanying drawing
Really.This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, and those skilled in the art are readding
As required the present embodiment can be made after running through this specification and there is no the amendment of creative contribution, but as long as the present invention's
All protected by Patent Law in right.
As shown in Fig. 1-Fig. 9, flat inorganic carbon membrane assembly includes the inorganic carbon membrane of laid out in parallel and inorganic for sealing
Carbon membrane two ends and for collect produce water termination;It is provided with multiple hollow flow running through diaphragm in the lamina membranacea of inorganic carbon membrane or diaphragm
Road;Inorganic carbon membrane is the laminated structure that cross section is rectangular;Inorganic carbon membrane includes supporting layer and stratum disjunctum.Inorganic carbon membrane and termination
Between seal by epoxy glue, Polyurethane, glass cement and fix.Product aquaporin in assembly can be square, circular
Or hexagon.
Embodiment one
Inorganic carbon membrane includes supporting layer and stratum disjunctum;
Stratum disjunctum thickness is 0.05 micron;
Stratum disjunctum pore size filter is 20nm;
Supporting layer consisting of by weight:
Aggregate: coal dust 40 parts, 10 parts of phenolic resin, white carbon 20 parts, bentonite 5 parts, burns Kaolin 8 parts;
Pore former: camwood knag 0.5 part, snake stone powder 0.3 part;
Additive: copper nitrate 1 part, the silicon dioxide 2 parts that dimethyl two sample is silane-modified;
Dispersant: 0.8 part of lecithin.
The preparation process of stratum disjunctum is:
Dispensing: by weight preparation white carbon 15 parts, coal dust 25 parts, camwood knag 0.5 part;
Coating liquid solvent is prepared: glycerol, ethylene glycol and BDO 10:8:30 by volume is weighed mixing;
Stratum disjunctum slurry preparation: coal dust 25 parts is initially charged in coating liquid solvent mixing 2min, then by camwood knag 0.5 part addition
Mixing 1min, finally adds white carbon 15 parts mixing 8min, obtains uniform stratum disjunctum slurry;
Stratum disjunctum slurry coats: by stratum disjunctum slurry even application on supporting layer 11, then first at 70 DEG C of drying 2h, then
Dry 1h for 120 DEG C and obtain stratum disjunctum 12.
Stratum disjunctum coating preparation is rear on supporting layer obtains primary inorganic carbon membrane, and the preparation of inorganic carbon membrane includes primary nothing
Machine carbon membrane sinter, sintering specifically to 500-550 DEG C and be incubated 0.3-0.5h with the ramp of 5-15 DEG C/min, the most again with
The ramp of 10-20 DEG C/min is to 800-1000 DEG C and is incubated the inorganic charcoal Flat Membrane that 0.5-0.8h acquisition is final.
Embodiment two
Inorganic carbon membrane includes supporting layer and stratum disjunctum;
Stratum disjunctum thickness is 1 micron;
Stratum disjunctum pore size filter is 10 microns;
Supporting layer consisting of by weight:
Aggregate: coal dust 50 parts, 15 parts of phenolic resin, white carbon 30 parts, bentonite 9 parts, burns Kaolin 4 parts;
Pore former: camwood knag 1 part, snake stone powder 0.8 part;
Additive: copper nitrate 2 parts, fatty acid modified calcium carbonate 4 parts;
Dispersant: 1.2 parts of lecithin.
The preparation process of stratum disjunctum is:
Dispensing: by weight preparation white carbon 20 parts, coal dust 30 parts, camwood knag 1 part;
Coating liquid solvent is prepared: glycerol, ethylene glycol and BDO 15:16:18 by volume is weighed mixing;
Stratum disjunctum slurry preparation: coal dust 30 parts is initially charged in coating liquid solvent mixing 4min, then camwood knag 1 part is added mixed
Close 3min, finally white carbon 20 parts is added mixing 12min, obtains uniform stratum disjunctum slurry;
Stratum disjunctum slurry coats: by stratum disjunctum slurry even application on supporting layer, then first dries 5h at 90 DEG C, then 150
DEG C dry 3h obtain stratum disjunctum.
Stratum disjunctum coating preparation is rear on supporting layer obtains primary inorganic carbon membrane, and the preparation of inorganic carbon membrane 1 includes primary
Inorganic carbon membrane sinter, sintering specifically to 550 DEG C and be incubated 0.5h with the ramp of 15 DEG C/min, the most again with 10-20 DEG C/
The ramp of min is to 1000 DEG C and is incubated the inorganic charcoal Flat Membrane that 0.8h acquisition is final.
Embodiment three
Inorganic carbon membrane includes supporting layer and stratum disjunctum;
Stratum disjunctum thickness is 0.05 micron;
Stratum disjunctum thickness and supporting layer thickness are than for 1:100;Stratum disjunctum pore size filter 20nm;
Stratum disjunctum is formed by repeatedly coating, and the aperture of the layer that is thus supported, stratum disjunctum internal layer and stratum disjunctum outer layer gradually becomes
Little bore diameter gradient;
Formed between flat inorganic carbon membrane and the inorganic carbon membrane of laid out in parallel and produce aquaporin, flat inorganic carbon membrane thickness and product
Aquaporin height ratio is 1:4.
Supporting layer consisting of by weight:
Aggregate: coal dust 45 parts, 13 parts of phenolic resin, white carbon 22 parts, bentonite 6 parts, burns Kaolin 5 parts;
Pore former: camwood knag 0.8 part, snake stone powder 0.5 part;
Additive: copper nitrate 1.2 parts, the silicon dioxide 3 parts that dimethyl two sample is silane-modified;
Dispersant: 0.9 part of lecithin.
The preparation process of stratum disjunctum is:
Dispensing: by weight preparation white carbon 18 parts, coal dust 28 parts, camwood knag 0.8 part;
Coating liquid solvent is prepared: glycerol, ethylene glycol and BDO 11:10:20 by volume is weighed mixing;
Stratum disjunctum slurry preparation: coal dust 28 parts is initially charged in coating liquid solvent mixing 3min, then by camwood knag 0.8 part addition
Mixing 2min, finally adds white carbon 18 parts mixing 10min, obtains uniform stratum disjunctum slurry;
Stratum disjunctum slurry coats: by stratum disjunctum slurry even application on supporting layer, then first dries 3h at 79 DEG C, then 140
DEG C dry 2h obtain stratum disjunctum 12.
Stratum disjunctum coating preparation is rear on supporting layer obtains primary inorganic carbon membrane, and the preparation of inorganic carbon membrane includes primary nothing
Machine carbon membrane is sintered, sintering specifically to 530 DEG C and be incubated 0.4h with the ramp of 10 DEG C/min, the most again with 15 DEG C/
The ramp of min is to 900 DEG C and is incubated the inorganic charcoal Flat Membrane that 0.6h acquisition is final.
Embodiment four
Inorganic carbon membrane includes supporting layer and stratum disjunctum;
Stratum disjunctum thickness is 1 micron;
Stratum disjunctum thickness and supporting layer thickness are than for 1:50;Stratum disjunctum pore size filter 10 microns;
Stratum disjunctum is formed by repeatedly coating, and the aperture of the layer that is thus supported, stratum disjunctum internal layer and stratum disjunctum outer layer gradually becomes
Little bore diameter gradient;
Formed between flat inorganic carbon membrane and the inorganic carbon membrane of laid out in parallel and produce aquaporin, flat inorganic carbon membrane thickness and product
Aquaporin height ratio is 1:20.
Remaining is with embodiment four, except for the difference that also includes in coating liquid solvent that 3 weight portion silane couplers or Aluminate are even
Connection agent;Coating liquid solvent also includes 0.6 weight portion irgasfos 168;
Supporting layer consisting of by weight:
Aggregate: coal dust 42 parts, 12 parts of phenolic resin, white carbon 23 parts, bentonite 5 parts, burns Kaolin 4 parts;
Pore former: camwood knag 0.5 part, snake stone powder 0.3 part;
Additive: copper nitrate 1.2 parts, the silicon dioxide 2.5 parts that dimethyl two sample is silane-modified;
Dispersant: 0.8 part of lecithin.
The preparation process of stratum disjunctum is:
Dispensing: by weight preparation white carbon 15 parts, coal dust 26 parts, camwood knag 0.6 part;
Coating liquid solvent is prepared: glycerol, ethylene glycol and BDO 11:10:20 by volume is weighed mixing;
Stratum disjunctum slurry preparation: coal dust 26 parts is initially charged in coating liquid solvent mixing 2min, then by camwood knag 0.6 part addition
Mixing 1-3min, finally adds white carbon 15 parts mixing 8-12min, obtains uniform stratum disjunctum slurry;
Stratum disjunctum slurry coats: by stratum disjunctum slurry even application on supporting layer, then first dries 3h at 75 DEG C, then 130
DEG C dry 1.5h obtain stratum disjunctum.
Embodiment five
Inorganic carbon membrane includes supporting layer and stratum disjunctum;
Stratum disjunctum thickness is 0.08 micron;
Stratum disjunctum thickness and supporting layer thickness are than for 1:80;Stratum disjunctum pore size filter 1 micron;
Stratum disjunctum is formed by repeatedly coating, and the aperture of the layer that is thus supported, stratum disjunctum internal layer and stratum disjunctum outer layer gradually becomes
Little bore diameter gradient;
Formed between flat inorganic carbon membrane and the inorganic carbon membrane of laid out in parallel and produce aquaporin, flat inorganic carbon membrane thickness and product
Aquaporin height ratio is 1:8.
Remaining is with embodiment four, except for the difference that also includes 4.5 weight portion silane coupler or Aluminates in coating liquid solvent
Coupling agent, also includes 1.1 weight portion irgasfos 168s in coating liquid solvent.
Coating liquid solvent also includes 5 weight portion silane coupler or aluminate coupling agents;Coating liquid solvent also includes
1.5 weight portion irgasfos 168s;
Supporting layer consisting of by weight:
Aggregate: coal dust 48 parts, 14 parts of phenolic resin, white carbon 28 parts, bentonite 9 parts, burns Kaolin 8 parts;
Pore former: camwood knag 1 part, snake stone powder 0.8 part;
Additive: copper nitrate 1.6 parts, fatty acid modified calcium carbonate 3.2 parts;
Dispersant: 1.2 parts of lecithin.
The preparation process of stratum disjunctum 12 is:
Dispensing: by weight preparation white carbon 20 parts, coal dust 28 parts, camwood knag 0.8 part;
Coating liquid solvent is prepared: glycerol, ethylene glycol and BDO 14:15:26 by volume is weighed mixing;
Stratum disjunctum slurry preparation: coal dust 28 parts is initially charged in coating liquid solvent mixing 4min, then by camwood knag 0.8 part addition
Mixing 1-3min, finally adds white carbon 15-20 part mixing 8-12min, obtains uniform stratum disjunctum slurry;
Stratum disjunctum slurry coats: by stratum disjunctum slurry even application on supporting layer, then first at 85 DEG C of drying 3-4h, then
Dry 2h for 140 DEG C and obtain stratum disjunctum.
After testing, film properties: effective operating flux can reach more than 5 times of traditional ceramics film, top layer membrance separation layer and water
Contact angle be only up to 0.3 °, good hydrophilic property, oil resistant class pollution capacity is strong, and in water inlet, float and oil pollutant can reach
To more than 10mg/L;The cross flow filter mode using low crossflow velocity carries out filtration treatment, is effectively prevented from oil pollution and comes
The impact that film itself is caused by water slug, and filtering accuracy is high, suspended solids median particle size≤1 micron.
Embodiment six
With embodiment one, except for the difference that the preparation process of supporting layer is:
(1) dispensing: by certain weight ratio by two kinds of varigrained sic powders, binding agent and water, mix in a mixer
0.1 hour, obtain the pug with viscosity;
(2) by prepared pug by extruder for shaping, extrudate size is determined had by cross-head mould
There is certain overall dimensions and produce the blank of aquaporin size;
(3) prepared blank is dried 0.5 hour under room temperature ventilation condition;
(4) blank after drying at room temperature is put in calcining furnace, in 24 hours, temperature is increased to 2000 C, and in this temperature
Lower holding 1 hour, then cooled the temperature to room temperature in 24 hours, obtained film supporting layer.
The preparation process of stratum disjunctum is:
(1) by having the sic powder of certain particle size, binding agent and water mixing, slurry is made;
(2) film support lateral surface is uniformly coated gained slurry;
(3) lamina membranacea after coating is dried 0.5 hour under room temperature ventilation condition;
(4) dried lamina membranacea is put in calcining furnace, in 24 hours, temperature is increased to 1800 C, and protects at this temperature
Hold 1 hour, then in 24 hours, cool the temperature to room temperature, obtain film and there is the unsymmetrical diaphragm of supporting layer and filter course.
Embodiment seven
With embodiment three, except for the difference that the preparation process of supporting layer is:
(1) dispensing: by certain weight ratio by two kinds of varigrained sic powders, binding agent and water, mix 5 in a mixer
Hour, obtain the pug with viscosity;
(2) by prepared pug by extruder for shaping, extrudate size is determined had by cross-head mould
There is certain overall dimensions and produce the blank of aquaporin size;
(3) prepared blank is dried 24 hours under room temperature ventilation condition;
(4) blank after drying at room temperature is put in calcining furnace, in 24 hours, temperature is increased to 2400 C, and in this temperature
Lower holding 10 hours, then cooled the temperature to room temperature in 24 hours, obtained film supporting layer.
The preparation process of stratum disjunctum is:
(1) by having the sic powder of certain particle size, binding agent and water mixing, slurry is made;
(2) film support lateral surface is uniformly coated gained slurry;
(3) lamina membranacea after coating is dried 0.5-24 hour under room temperature ventilation condition;
(4) dried lamina membranacea is put in calcining furnace, in 18 hours, temperature is increased to 2400 C, and protects at this temperature
Hold 10 hours, then in 24 hours, cool the temperature to room temperature, obtain film and there is the unsymmetrical diaphragm of supporting layer and filter course.
Embodiment eight
With embodiment one, except for the difference that the preparation process of supporting layer is:
(1) dispensing: by certain weight ratio by two kinds of varigrained sic powders, binding agent and water, mix 3 in a mixer
Hour, obtain the pug with viscosity;
(2) by prepared pug by extruder for shaping, extrudate size is determined had by cross-head mould
There is certain overall dimensions and produce the blank of aquaporin size;
(3) prepared blank is dried 4 hours under room temperature ventilation condition;
(4) blank after drying at room temperature is put in calcining furnace, in 16 hours, temperature is increased to 2300 C, and in this temperature
Lower holding 5 hours, then cooled the temperature to room temperature in 24 hours, obtained film supporting layer.
The preparation process of stratum disjunctum is:
(1) by having the sic powder of certain particle size, binding agent and water mixing, slurry is made;
(2) film support lateral surface is uniformly coated gained slurry;
(3) lamina membranacea after coating is dried 0.5-24 hour under room temperature ventilation condition;
(4) dried lamina membranacea is put in calcining furnace, in 24 hours, temperature is increased to 1900 C, and protects at this temperature
Hold 6 hours, then in 24 hours, cool the temperature to room temperature, obtain film and there is the unsymmetrical diaphragm of supporting layer and filter course.
The flat inorganic carbon membrane assembly that the inorganic charcoal Flat Membrane of the embodiment of the present invention one-embodiment eight is assembled into is applied at height
Performance comparision in temperature condensed water oil-removing technique is shown in Tables 1 and 2.
Table 1 processes the contrast of condensed water in high temperature oil removing filter effect
Table 2 processes condensed water in high temperature oil removing and filters backwash and Chemical cleaning Contrast on effect
As shown in figs. 10-12, carrier type membrane module includes that film core 1, film core 1 periphery are surrounded by shell 2;Shell 2 top and the bottom are provided with
Lower port, wherein upper port 3 is connected with dense water outlet pipe 6 and lower port 4 is connected with raw water box outlet pipe 5;Shell 2 side sets
Filter out the mouth of a river 7 and be connected with active carbon filter water inlet by pipeline.Film core 1 is inorganic carbon membrane film core, and it includes
Main body 11, filtration channel 12, product aquaporin 13 and guiding gutter 14.
Embodiment nine
As shown in figs. 10-12, the condensed water in high temperature water temperature in raw water box is 120 DEG C, and in water, oil content is 21.5mg/L;By following
Condensed water in high temperature in raw water box is injected wherein by ring pump by carrier type membrane module defecator lower port, carries out with cross-current flow
Filter, crossflow velocity 0.1m/s, transmembrane pressure 0.001MPa;Regulation concentrated water drainage is high-volume so that carrier type membrane module filtration treatment
Water yield be 80%.In carrier type membrane module, the filtering accuracy of inorganic carbon film is 0.001 micron.Carrier type membrane module filters and produces
Water is passed through active carbon filter and filters by producing water export mouth, and activated carbon filters and carries out in dead-end filtration mode;Activity used
Charcoal is cocoanut active charcoal, and granularity is 8 mesh;Produce water to flow out from active carbon filter water outlet.
Measure produce water water quality such as according to " boiler feed water and the mensuration of cooling water analysis method oil " (GB/T12153-1989)
Under:
Table 3
Embodiment ten
As shown in figs. 10-12, the condensed water in high temperature in raw water box passes through circulating pump by the lower end of carrier type membrane module defecator
Mouth enters, and water temperature is 100 DEG C, and in water, oil content is 42.7mg/L;In carrier type membrane module, the filtering accuracy of inorganic carbon film is 0.3
Micron, filters with cross-current flow, and crossflow velocity is 3m/s, and transmembrane pressure is 0.03MPa, and producing Water Sproading rate is 90%.Carrier
Formula membrane module filters product water and is passed through active carbon filter, and activated carbon used is cocoanut active charcoal, and activated carbon granule degree is 18 mesh;Live
Property charcoal filter carry out in dead-end filtration mode, produce water from active carbon filter water outlet flow out.
Measure produce water water quality such as according to " boiler feed water and the mensuration of cooling water analysis method oil " (GB/T12153-1989)
Under:
Table 4
Embodiment 11
As shown in figs. 10-12, the condensed water in high temperature in raw water box passes through circulating pump by the lower end of carrier type membrane module defecator
Mouth enters, and water temperature is 100 DEG C, and in water, oil content is 68.2mg/L;In carrier type membrane module, the filtering accuracy of inorganic carbon film is 0.3
Micron, filters with cross-current flow, and crossflow velocity is 5m/s, and transmembrane pressure is 0.3MPa, and producing Water Sproading rate is 80%.Carrier
Formula membrane module filters and produces water and be passed through active carbon filter and filter by producing water export mouth, and activated carbon filters in dead-end filtration mode
Carry out;Activated carbon used is cocoanut active charcoal, and granularity is 30 mesh;Produce water to flow out from active carbon filter water outlet.
Measure produce water water quality such as according to " boiler feed water and the mensuration of cooling water analysis method oil " (GB/T12153-1989)
Under:
Table 5
Comparative example 1
The condensed water in high temperature that water temperature is 80 DEG C is injected in defecator, uses passage tubular type ceramic micro filter film to condensed water in high temperature
Filtering, membrane area is 0.5m2.Filter and use the mode of dead-end filtration to carry out.It is passed through amberlite by water produced for filtration
Fat bed carries out adsorption filtration, and water velocity is 8m/h.
Measure produce water water quality such as according to " boiler feed water and the mensuration of cooling water analysis method oil " (GB/T12153-1989)
Under:
Table 6
Filter from embodiment and comparative example and produce the water quality of water it can be seen that use the condensed water in high temperature that this technique is filtered
The indexs such as suspension content, oil content and COD are substantially better than comparative example.Additionally, comparative example have employed pottery
Porcelain micro-filtration membrane and ion exchange resin bed, its cost is higher than embodiment.