CN105913970B - A kind of bull annealing and silk admission machine - Google Patents

A kind of bull annealing and silk admission machine Download PDF

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Publication number
CN105913970B
CN105913970B CN201610363066.6A CN201610363066A CN105913970B CN 105913970 B CN105913970 B CN 105913970B CN 201610363066 A CN201610363066 A CN 201610363066A CN 105913970 B CN105913970 B CN 105913970B
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China
Prior art keywords
machine
annealing
admission
passive
feeding machine
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CN201610363066.6A
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CN105913970A (en
Inventor
叶小平
万道银
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Kunshan Fuchuan Machine & Electric Technology Co Ltd
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Kunshan Fuchuan Machine & Electric Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/46Package drive drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/02Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
    • B65H63/024Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00Function indicators
    • B65H2220/01Function indicators indicating an entity as a function of which control, adjustment or change is performed, i.e. input
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/20Sensing or detecting means using electric elements
    • B65H2553/24Inductive detectors

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Manufacturing & Machinery (AREA)
  • Heat Treatment Of Articles (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Abstract

The invention discloses a kind of annealing of bull and silk admission machine, including the annealing machine set gradually along outlet direction, active feeding machine, passive feeding machine, broken string shuts down testing stand and some admission machines, annealing machine includes the annealing furnace set gradually, cooling device, blow-dry device and drying baker, annealing furnace is obliquely installed, and lower section is provided with actinobacillus device, active feeding machine draws the wire rod after annealing machine processing and is sent into passive feeding machine, wire rod is sent into admission machine by passive feeding machine, broken string shuts down testing stand and is used to detect whether wire rod breaks between passive feeding machine and admission machine, separated time module is provided with admission machine.Service efficiency of the present invention is high, simple to operate, securely and reliably, and makes full use of existing equipment, reduces equipment funds input.

Description

A kind of bull annealing and silk admission machine
Technical field
The present invention relates to electric wire field, and in particular to a kind of bull annealing and silk admission machine.
Background technology
In current production wires and cables industry, tubular type copper cash annealing device is all in 125mm -250mm single-decks using diameter Formula take-up is into disk, and sabot capacity is small, causes frequent shutdown removable disk in production, influences final product quality, waste is also big, operates simultaneously The labor intensity of work is also big, and the Revolving disc into disk is also more, has also accordingly increased labor intensity to rear road processing technology, at present Many companies spend high price to buy mouthful many-headed wire equipment to substitute tubular annealing equipment, the country to solve the above problems There is part company to produce many-headed wire equipment, but technology is not mature enough, and the purchase of this equipment has virtually just been eliminated in company also Can tubular annealing machine and other a series of single head wire-drawing equipments, for company and one big wastes.
The content of the invention
It is an object of the invention to overcome problem above existing for prior art, there is provided a kind of bull annealing and silk take-up Machine, service efficiency of the present invention is high, simple to operate, securely and reliably, and makes full use of existing equipment, reduces equipment funds input.
To realize above-mentioned technical purpose and the technique effect, the present invention is achieved through the following technical solutions:
A kind of bull annealing and silk admission machine, including annealing machine, active feeding machine, the quilt set gradually along outlet direction Dynamic feeding machine, broken string shut down testing stand and some admission machines, annealing furnace that the annealing machine includes setting gradually, cooling device, Blow-dry device and drying baker, the annealing furnace are obliquely installed, and lower section is provided with actinobacillus device, the active feeding machine traction Wire rod after annealing machine processing is simultaneously sent into passive feeding machine, and wire rod is sent into admission machine by the passive feeding machine, described disconnected Line shuts down testing stand and is used to detect whether wire rod breaks between passive feeding machine and admission machine, is provided with the admission machine point Wire module.
Further, the annealing furnace is tubular annealing stove, and seamless pipe is provided with the tubular annealing stove, described seamless The body of heater that tubular type annealing furnace is stretched out at the both ends of pipe is set, and one end that the seamless pipe is located at cooling device is arranged on cooling device Interior, the cooling device includes bosh and water storage box, and the water storage box is connected by water pump with bosh, the cooling Overflow pipe is provided with tank, the overflow pipe overhead height is higher than the leading-out terminal of seamless pipe and is less than at the top of bosh, The overflow pipe is connected by return pipe with water storage box.
Further, the blow-dry device includes some rectangular tubes, and the square bottom of the tube is provided with sealing plate, the side Shape tube top portion and blower through connection, the blower are connected with high pressure positive blower, and the rectangular tube is along two of outlet direction Screw thread porcelain eye is provided with side.
Further, it is additionally provided with the first felt between the blow-dry device and drying baker.
Further, the active feeding machine, which includes actively drawing, takes roller, and the active, which is drawn, takes roller to be arranged on actively branch On frame, the active, which is drawn, takes roller to be connected with power motor, and the power motor is connected with frequency converter, and the active, which is drawn, takes roller On be additionally provided with test the speed set and speed measurement switch, being provided with two on the active bracket actively crosses wire carrier frame, the active branch Linear speed table, speed-regulating potentiometer are additionally provided with frame and is drawn and takes startup controlling switch.
Further, the passive feeding machine include it is passive draw takes roller, it is described it is passive draw take roller to be arranged on passive branch On frame, it is described it is passive draw take roller to be connected with magnetic powder brake, the passively support is located at admission machine side and is provided with passively mistake Wire carrier frame, tension force ammeter, tension adjustment potentiometer and the tension force of being passively additionally provided with support start controlling switch.
Further, the broken string, which shuts down testing stand, includes collecting frame, and guiding porcelain is provided with the collecting frame both sides Hook, the collecting frame, which be located at admission machine side and is additionally provided with swing type, to break inductor, and the collecting frame surface is additionally provided with the Two felts.
Further, in addition to alcohol fluid filling pump, the alcohol fluid filling pump are arranged on annealing machine, the alcohol fluid filling pump Be connected by PU sebific ducts with alcohol nozzle, the alcohol nozzle is arranged on the end of incoming cables of annealing machine, the alcohol fluid filling pump with Swing type broken string inductor is connected, and the time relay is additionally provided between alcohol fluid filling pump and swing type the broken string inductor.
Further, the admission machine includes body, and coiler device, the coiler device top are provided with the body Strand oscillator is provided with, the strand oscillator includes screw slide, separated time module and wire are provided with the sliding block of the screw slide Mechanism, the separated time module is arranged on the entering in front of line side of conducting mechanism, and conducting mechanism setting height(from bottom) is less than separated time module Setting height(from bottom), some separated time grooves are evenly arranged with the separated time module.
Further, the coiler device includes fixed top and activity top, and the fixed top connects with fixed apical axis Connect, the fixed apical axis connects with axis, and the fixed apical axis is also connected by synchronizing wheel with actuating unit, the activity top With movable top axis connection, the movable apical axis is arranged in axle sleeve, and the axle sleeve is fixed on body, and the movable apical axis is also logical Connecting plate is crossed to be connected with cylinder.
The beneficial effects of the invention are as follows:
The present apparatus can use the disk take-up of external diameter 630 or 500, once can collect two or more more lines simultaneously Material, improve operating efficiency.
Wire tension size can adjust during present apparatus use, and the tension force of every wire rod can reach unanimously.
The present apparatus using when among such as run into solid wire and break, corresponding Wire winding shaft can voluntarily stop in emergency, effectively protection The wire rod spooled on Wire winding shaft.
Present apparatus Wire winding shaft power uses permanent torque motor, and take-up reel keeps one in blank panel to linear velocity between dishful Cause, without manually adjusting.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after. The embodiment of the present invention is shown in detail by following examples and its accompanying drawing.
Brief description of the drawings
Technical scheme in technology in order to illustrate the embodiments of the present invention more clearly, in being described below to embodiment technology The required accompanying drawing used is briefly described, it should be apparent that, drawings in the following description are only some realities of the present invention Example is applied, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these accompanying drawings Obtain other accompanying drawings.
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the annealing furnace portion structural representation of the present invention;
Fig. 3 is cooling device, blow-dry device and the drying baker part-structure schematic diagram of the present invention;
Fig. 4 is the blow-dry device part-structure enlarged diagram of the present invention;
Fig. 5 is the positive structure diagram of the active feeding machine of the present invention;
Fig. 6 is the side structure schematic view of the active feeding machine of the present invention;
Fig. 7 is the positive structure diagram of the passive feeding machine of the present invention;
Fig. 8 is the side structure schematic view of the passive feeding machine of the present invention;
The broken string that Fig. 9 is the present invention shuts down testing stand part-structure schematic diagram;
Figure 10 is the admission machine part-structure schematic diagram of the present invention;
Figure 11 is the separated time module section structural representation of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Referring to figs. 1 to shown in Figure 11, a kind of bull is annealed and silk admission machine, including what is set gradually along outlet direction are moved back Lighter 1, active feeding machine 2, passive feeding machine 3, broken string shut down testing stand 4 and some admission machines 5, and annealing machine includes setting gradually Annealing furnace 11, cooling device 12, blow-dry device 13 and drying baker 14, annealing furnace is obliquely installed, and lower section is provided with unwrapping wire Device 15, active feeding machine draw the wire rod after annealing machine processing and are sent into passive feeding machine, and passive feeding machine send wire rod Enter in admission machine, broken string shuts down testing stand and is used to detect whether wire rod breaks between passive feeding machine and admission machine, admission machine On be provided with separated time module.By setting coiling quantity according to demand to wire rod disposed of in its entirety, then separated time sabot, drum, with On the drum that the mode of one or more loads, a plurality of wire rod (such as 6/disk, 7/disk, 8/disk ...) is realized simultaneously Silk take-up uses into disk beneficial to post-production.
Reference picture 2 is to shown in Fig. 4, and annealing furnace is tubular annealing stove, and annealing furnace is built with calcium silicate heat-preserving cavity, horizontal position Put equipped with electric heating tube A to being heated in heat-insulated cavity, make to obtain certain temperature in cavity, lengthwise position is equipped with 316L stainless steels Seamless pipe 16, the body of heater that tubular type annealing furnace is stretched out at the both ends of seamless pipe set, and one end that seamless pipe is located at cooling device is set Put in cooling device, the wire rod for making to enter in seamless pipe can quickly cool down and oxidation protection, cooling device include cooling water Groove 121 and water storage box 122, water storage box are connected by water pump 123 with bosh, and overflow pipe 124 is provided with bosh, are overflow Flow tube overhead height is higher than the leading-out terminal of seamless pipe and less than at the top of bosh, and overflow pipe passes through return pipe 125 and water storage Case connects.Water pump supplies water into bosh all the time, and when water level is too high, then automatic return flows away from overflow pipe, and passes through backwater Pipe is back in water storage box, will not cause spillover, convenient and practical without manually keeping an eye on operation.
Blow-dry device includes some rectangular tubes 131, and square bottom of the tube is provided with sealing plate 132, rectangular tube top and blowing The through connection of pipe 133, blower are connected with high pressure positive blower 134, and rectangular tube is provided with spiral shell along two sides of outlet direction Line porcelain eye 135.Wind is blown into rectangular tube by high pressure positive blower from blower, due to rectangular tube sealed bottom, so outlet gas part is only It can be gone out by screw thread porcelain eye, therefore when wire rod enters rectangular tube, the moisture content on surface can be blown away because of pipe interior air-flow, and realization is blown Dry effect, square structure are beneficial to installation screw thread porcelain eye
The first felt 17 is additionally provided between blow-dry device and drying baker, cleaning guarantor can be carried out to the wire rod after cooling Shield, improve product quality.
Shown in reference picture 5 and Fig. 6, active feeding machine, which includes actively drawing, takes roller 21, actively draws and takes roller to be arranged on actively On support 22, actively draw and take roller to be connected with power motor 23, power motor is connected with frequency converter 24, is actively drawn and is taken on roller also Test the speed set 25 and speed measurement switch 26 are provided with, two are provided with active bracket and actively crosses wire carrier frame 27, is gone back on active bracket It is provided with linear speed table 221, speed-regulating potentiometer 222 and draws to take and starts controlling switch 223.Wire rod after annealing is from first active Wire carrier frame penetrates, and then actively crosses wire carrier frame from second after roller and passes around being rolled onto actively to draw to take, actively draws and take roller Dynamic motor driven rotates, and realizes that drawing for wire rod takes, test the speed set and speed measurement switch can Real Time Observation draw and take speed, by right To control the speed of service well, linear speed table can be observed intuitively for the adjustment of frequency converter, and speed-regulating potentiometer and drawing takes startup to control The convenient operation of system switch.
Shown in reference picture 7 and Fig. 8, passive feeding machine include it is passive draw takes roller 31, passively draw and take roller to be arranged on passively On support 32, passively draw and take roller to be connected with magnetic powder brake 33, passive support is located at admission machine side and is provided with passively line excessively Wheel frame 34, tension force ammeter 35, tension adjustment potentiometer 36 and tension force are additionally provided with passive support and starts controlling switch 37. By the regulation to tension adjustment potentiometer, the magnetic adsorptive power of magnetic powder brake can be changed, rolling is taken so as to change passively to draw The rotary action power of cylinder, the magnetic adsorptive power size of magnetic powder brake, it can be determined by the size of current that tension force ammeter is shown, So as to realize the control for tension force occur.
Shown in reference picture 2 and Fig. 9, broken string, which shuts down testing stand, includes collecting frame 41, and collecting frame is located at admission machine side and also set Swing type broken string inductor 43 is equipped with, is provided with collecting frame both sides and is oriented to porcelain hook 42, to ensure that wire rod smoothly passes, avoided Cause erroneous judgement to influence swing type broken string sensing, improve operation stability.
Also include alcohol fluid filling pump 6, alcohol fluid filling pump is arranged on annealing machine, and alcohol fluid filling pump passes through PU sebific ducts 61 and wine Smart nozzle 62 connects, and PU sebific ducts are easy to any adjustment and positioning of eject position, and alcohol nozzle is arranged on the end of incoming cables of annealing machine On, alcohol fluid filling pump is connected with swing type broken string inductor, and when broken wires, swing type broken string inductor is triggered, and anneals Machine, active feeding machine, passive feeding machine, broken string are shut down the stopping of testing stand and admission machine and acted, while alcohol liquid feeding pump work, Alcohol is sprayed into seamless pipe, prevents wire rod from aoxidizing, realizes the protection to wire rod in annealing furnace.Alcohol fluid filling pump breaks with swing type The time relay is additionally provided between line inductor, by the control of the injecting time to fluid filling pump, can effectively control injection Amount, it is possible to reduce the waste of alcohol, i.e., need not manually observe it is on duty, reduce labor intensity, without worry alcohol waste, And the very first time, which stops production, can reduce loss, production capacity is improved.
Collecting frame surface is additionally provided with the second felt 44, and wire rod passes through the wiping for doing last take-up, ensures product quality.
Shown in reference picture 10 and Figure 11, admission machine includes body 51, is provided with coiler device 52 in body, on coiler device Side is provided with strand oscillator 53, and strand oscillator includes screw slide 531, and separated time module 532 is provided with the sliding block of screw slide and is led Line mechanism 533, separated time module is arranged on the entering in front of line side of conducting mechanism, and conducting mechanism setting height(from bottom) is less than separated time module Setting height(from bottom), strand oscillator ensure that wire rod uniformly on coiler device, is evenly arranged with some separated time grooves in separated time module 534, ensure that every wire rod all has independent guiding notch, the problems such as kinking will not be caused, when ensureing the use of later stage unwrapping wire Stability.
Coiler device includes fixed top 521 and activity top 522, and fixed top is connected with fixed apical axis 528, fixed top Axle connects with axis, and fixed apical axis is also connected by synchronizing wheel 523 with actuating unit, and activity top is connected with movable apical axis 524, Movable apical axis is arranged in axle sleeve 525, and axle sleeve is fixed on body, and movable apical axis is also connected by connecting plate 526 and cylinder 527 Connect.Acted by cylinder, drive activity is come directly towards to the movement of fixed top direction, and so as to wire coil clamping, fixed apical axis is by engine Structure, which drives, to be rotated, and realizes the rotation of drum.Brake is additionally provided with fixed apical axis, because drum is larger, coiling weight is big, because This can be stopped drum the very first time by the installation of brake, improve broken string or when there are quality problems, equipment it is urgent Stopping power, reduce unnecessary wire rod loss.
The present apparatus can carry out a plurality of (such as 6/disk, 7/disk, 8/disk ...) wire rod and silk take-up is into disk, mainly for The twisted wire of lower road technique is used, more particularly to annealing and silk take-up of the diameter in 0.10mm and the copper cash of the above, by being moved back to existing The improvement of stove, the waste of equipment can be reduced, and sabot amount is big, and replacement frequency number is few, reduces the amount of labour, also well Coordinate post-production.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope caused.

Claims (7)

1. a kind of bull annealing and silk admission machine, it is characterised in that:Including set gradually along outlet direction annealing machine, active Feeding machine, passive feeding machine, broken string shut down testing stand and some admission machines, annealing furnace that the annealing machine includes setting gradually, Cooling device, blow-dry device and drying baker, the annealing furnace are obliquely installed, and lower section is provided with actinobacillus device, the active Feeding machine draws the wire rod after annealing machine processing and is sent into passive feeding machine, and wire rod is sent into admission machine by the passive feeding machine In, the broken string shuts down testing stand and is used to detect whether wire rod breaks between passive feeding machine and admission machine, the admission machine On be provided with separated time module;The admission machine includes body, and coiler device, the coiler device top are provided with the body Strand oscillator is provided with, the strand oscillator includes screw slide, separated time module and wire are provided with the sliding block of the screw slide Mechanism, the separated time module is arranged on the entering in front of line side of conducting mechanism, and conducting mechanism setting height(from bottom) is less than separated time module Setting height(from bottom), some separated time grooves are evenly arranged with the separated time module;
The broken string, which shuts down testing stand, includes collecting frame, is provided with the collecting frame both sides and is oriented to porcelain hook, the collecting frame Swing type broken string inductor is additionally provided with positioned at admission machine side, the collecting frame surface is additionally provided with the second felt;Also include Alcohol fluid filling pump, the alcohol fluid filling pump are arranged on annealing machine, and the alcohol fluid filling pump is connected by PU sebific ducts and alcohol nozzle Connect, the alcohol nozzle is arranged on the end of incoming cables of annealing machine, and the alcohol fluid filling pump is connected with swing type broken string inductor, institute State and be additionally provided with the time relay between alcohol fluid filling pump and swing type broken string inductor.
2. a kind of bull annealing according to claim 1 and silk admission machine, it is characterised in that:The annealing furnace moves back for tubular type Stove, is provided with seamless pipe in the tubular annealing stove, and the body of heater that tubular type annealing furnace is stretched out at the both ends of the seamless pipe is set, One end that the seamless pipe is located at cooling device is arranged in cooling device, and the cooling device includes bosh and water storage Case, the water storage box are connected by water pump with bosh, and overflow pipe, the overflow pipe top are provided with the bosh Highly it is higher than the leading-out terminal of seamless pipe and less than at the top of bosh, the overflow pipe is connected by return pipe with water storage box.
3. a kind of bull annealing according to claim 1 and silk admission machine, it is characterised in that:If the blow-dry device includes Dry rectangular tube, the square bottom of the tube are provided with sealing plate, the rectangular tube top and blower through connection, the blower It is connected with high pressure positive blower, the rectangular tube is provided with screw thread porcelain eye along two sides of outlet direction.
4. a kind of bull annealing according to claim 1 and silk admission machine, it is characterised in that:The blow-dry device and drying The first felt is additionally provided between case.
5. a kind of bull annealing according to claim 1 and silk admission machine, it is characterised in that:The active feeding machine includes Actively to draw and take roller, the active, which is drawn, takes roller to be arranged on active bracket, and the active, which is drawn, takes roller to be connected with power motor, The power motor is connected with frequency converter, and the active, which draws to take, is additionally provided with test the speed set and speed measurement switch, the active on roller Two are provided with support and actively crosses wire carrier frame, linear speed table, speed-regulating potentiometer are additionally provided with the active bracket and is drawn take Start controlling switch.
6. a kind of bull annealing according to claim 1 and silk admission machine, it is characterised in that:The passive feeding machine includes It is passive draw take roller, it is described it is passive draw take roller to be arranged on passive support, it is described it is passive draw take roller to connect with magnetic powder brake Connect, the passive support is located at admission machine side and is provided with passively wire carrier frame excessively, and tension force is additionally provided with the passive support Ammeter, tension adjustment potentiometer and tension force start controlling switch.
7. a kind of bull annealing according to claim 1 and silk admission machine, it is characterised in that:The coiler device includes solid Fixed top and activity top, the fixed top are connected with fixed apical axis, and the fixed apical axis connects with axis, the fixed top Axle is also connected by synchronizing wheel with actuating unit, and the activity top is arranged on axle with movable top axis connection, the movable apical axis In set, the axle sleeve is fixed on body, and the movable apical axis is also connected by connecting plate with cylinder.
CN201610363066.6A 2016-05-27 2016-05-27 A kind of bull annealing and silk admission machine Active CN105913970B (en)

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