CN105912878A - Gas turbine adaptive gas circuit component performance diagnostic method based on combination of thermal model and particle swarm optimization - Google Patents
Gas turbine adaptive gas circuit component performance diagnostic method based on combination of thermal model and particle swarm optimization Download PDFInfo
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Abstract
本发明的目的在于提供基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法,建立燃气轮机非线性热力模型,用相似折合参数重新定义压气机和透平的气路健康指数,采集当前对象燃气轮机稳定运行时的某一时段的气路测量参数,进行降噪处理后作为待离线诊断的气路测量参数,通过粒子群优化算法迭代寻优计算得到当前的各个部件的气路健康指数,用以评估对象燃气轮机实际的性能健康状况。本发明解决了传统燃气轮机气路部件性能诊断方法诊断精度易受环境条件及操作条件变化影响的问题,改进了传统诊断算法局部寻优的特性,提高了诊断结果的准确性,并简化了诊断过程,能有效适用于存在测量噪音和复杂燃气轮机机组的性能诊断情况。
The purpose of the present invention is to provide a gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm, establish a non-linear thermal model of gas turbine, and redefine the gas path health index of compressor and turbine with similar conversion parameters , collect the gas path measurement parameters of a certain period of time when the current target gas turbine is running stably, and use it as the gas path measurement parameters to be diagnosed offline after noise reduction processing, and obtain the current gas path of each component through the iterative optimization calculation of the particle swarm optimization algorithm The health index is used to evaluate the actual performance health status of the target gas turbine. The invention solves the problem that the diagnostic accuracy of the traditional gas turbine gas circuit component performance diagnosis method is easily affected by the environmental conditions and operating conditions, improves the local optimization characteristics of the traditional diagnostic algorithm, improves the accuracy of the diagnostic results, and simplifies the diagnostic process. , which can be effectively applied to the situation where there is measurement noise and the performance diagnosis of complex gas turbine units.
Description
技术领域technical field
本发明涉及的是一种诊断方法,具体地说是燃气轮机性能诊断方法。The invention relates to a diagnostic method, in particular to a gas turbine performance diagnostic method.
背景技术Background technique
在20世纪下半叶,随着燃气轮机在航空工业中广泛应用,越来越多的受到工业电站领域、石油和天然气管道运输以及舰船工业领域的关注。在运行中,由于高温、高压、高转速及高应力的恶劣工作条件及环境污染等影响,各种类型的燃气轮机都会逐渐性能衰退。燃气轮机的主要气路部件包含压气机、燃烧室和透平。这些主要部件会随着时间遭受不同的退化现象,如污垢、泄漏、腐蚀、热畸变、外来物损坏等,将会引起性能恶化并易导致各种严重的故障发生运行安全问题。因此,对于燃气轮机用户来说,当前燃气轮机的性能健康状况是非常重要的信息。In the second half of the 20th century, with the widespread application of gas turbines in the aviation industry, more and more attention has been paid to the field of industrial power stations, oil and gas pipeline transportation, and the shipbuilding industry. During operation, due to the harsh working conditions of high temperature, high pressure, high speed and high stress, and environmental pollution, the performance of various types of gas turbines will gradually decline. The main gas circuit components of a gas turbine include a compressor, a combustor and a turbine. These major components are subject to different degradation phenomena over time, such as dirt, leakage, corrosion, thermal distortion, foreign object damage, etc., which will cause performance deterioration and easily lead to various serious failures and operational safety issues. Therefore, the current gas turbine performance health is very important information for gas turbine users.
目前大多数燃气轮机的维修策略是预防性维修保养,通常按照燃机制造商指示的当量运行小时数(EOH)来考虑是否需要小修、中修、大修。燃机停运,无论是计划内或计划外的,总是意味着昂贵的成本代价。为了节省维修费用,用户需要根据燃机实际的性能健康状况采取维修策略,即预测性维修保养。At present, the maintenance strategy of most gas turbines is preventive maintenance, which usually considers the need for minor repairs, medium repairs, and major repairs according to the equivalent operating hours (EOH) indicated by the gas turbine manufacturer. Gas turbine outages, whether planned or unplanned, are always costly. In order to save maintenance costs, users need to adopt maintenance strategies based on the actual performance and health of gas turbines, that is, predictive maintenance.
基于热力模型决策的气路部件性能诊断方法已经广泛应用于燃气轮机性能健康状态监测中,并且已经成为支持维修策略改革的关键技术之一。通常的基于热力模型决策的气路部件性能诊断方法使用气路部件的性能参数(绝对参数)来定义部件健康指数,因此在诊断前气路测量参数需要进行数据预处理来消除环境条件或操作条件及工质组分变化而导致燃气轮机运行性能变化的影响。并且由于以部件性能参数为自适应变量,所以诊断时通常需要分两步:第一步为根据气路测量参数通过线性或非线性牛顿-莱普生迭代算法计算得到部件性能参数,如空气流量、压气机压比、压气机等熵效率、透平前温、透平等熵效率等绝对性能参数;第二步为在同一部件特性图上比较实际性能衰退情况下的部件运行点与健康基准情况下的部件运行点,从而观测此时部件特性图上的特性线发生偏移的程度(即得到气路部件健康指数),从而来评估当前部件的性能健康状况。当燃气轮机中参与诊断的部件数目增多时,故障系数矩阵的维数会随之增大,加之受到测量噪音的干扰,模糊效应(即,尽管某些部件实际上并无发生性能退化,但诊断出的性能衰退情况几乎分布在所有的部件气路健康指数上)可能会很强,导致实际性能衰退的部件未被识别出来。The performance diagnosis method of gas circuit components based on thermal model decision has been widely used in gas turbine performance and health monitoring, and has become one of the key technologies to support the reform of maintenance strategy. The usual gas path component performance diagnosis method based on thermal model decision-making uses the performance parameters (absolute parameters) of gas path components to define the component health index, so the gas path measurement parameters need to be preprocessed to eliminate environmental conditions or operating conditions before diagnosis. And the influence of the change of the composition of the working fluid on the performance of the gas turbine. And because the component performance parameters are used as adaptive variables, the diagnosis usually needs to be divided into two steps: the first step is to calculate the component performance parameters through linear or nonlinear Newton-Lepson iterative algorithm according to the gas path measurement parameters, such as air flow rate , compressor pressure ratio, compressor isentropic efficiency, turbine front temperature, turbine isentropic efficiency and other absolute performance parameters; the second step is to compare the operating point of the component under the actual performance degradation and the health reference condition on the same component characteristic map The operating point of the lower component, so as to observe the degree of deviation of the characteristic line on the component characteristic map at this time (that is, to obtain the health index of the gas path component), so as to evaluate the performance health of the current component. When the number of components participating in the diagnosis in the gas turbine increases, the dimension of the failure coefficient matrix will increase accordingly, coupled with the interference of measurement noise, the blurring effect (that is, although some components do not actually degrade in performance, the diagnosed The degradation in performance is distributed across almost all components (gas path health index) can be so strong that the components that actually degrade in performance are not identified.
发明内容Contents of the invention
本发明的目的在于提供能有效适用于存在测量噪音和复杂燃气轮机机组的基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法。The purpose of the present invention is to provide a gas turbine self-adaptive gas path component performance diagnosis method based on the combination of thermodynamic model and particle swarm optimization algorithm, which can be effectively applicable to measurement noise and complex gas turbine units.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
本发明基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法,其特征是:The present invention is based on the gas turbine self-adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm, which is characterized in that:
(1)基于对象燃气轮机新投运或健康时的气路测量参数建立燃气轮机非线性热力模型,其中压气机和透平都用相似折合参数形式表示;(1) Establish a nonlinear thermal model of the gas turbine based on the gas path measurement parameters when the target gas turbine is newly put into operation or healthy, in which the compressor and the turbine are expressed in the form of similar converted parameters;
(2)用相似折合参数重新定义压气机和透平的气路健康指数,消除由于环境条件变化而导致燃气轮机运行性能变化的影响;(2) Redefine the gas path health index of compressors and turbines with similar conversion parameters to eliminate the impact of changes in gas turbine operating performance due to changes in environmental conditions;
(3)采集当前对象燃气轮机稳定运行时的一个时段的气路测量参数,进行降噪处理后作为待离线诊断的气路测量参数;(3) Collect gas path measurement parameters for a period of time when the current target gas turbine is running stably, and use it as gas path measurement parameters to be diagnosed offline after noise reduction processing;
(4)设置已建立的燃气轮机热力模型的环境输入条件和操作输入条件与采样时的对象燃气轮机运行工况一致,消除由于环境条件和操作条件变化而导致燃气轮机运行性能变化的影响;(4) Set the environmental input conditions and operating input conditions of the established gas turbine thermal model to be consistent with the operating conditions of the target gas turbine during sampling, and eliminate the influence of changes in the operating performance of the gas turbine due to changes in environmental conditions and operating conditions;
(5)以待离线诊断的气路测量参数与热力模型计算的气路参数数据之间的均方根误差为目标函数,通过粒子群优化算法迭代寻优计算得到当前的各个部件的气路健康指数,用以评估对象燃气轮机实际的性能健康状况。(5) Taking the root mean square error between the gas path measurement parameters to be diagnosed offline and the gas path parameter data calculated by the thermal model as the objective function, the current gas path health of each component is obtained through iterative optimization calculation of the particle swarm optimization algorithm Index, used to evaluate the actual performance health of the target gas turbine.
本发明还可以包括:The present invention may also include:
1、步骤(1)中建立燃气轮机非线性热力模型的具体步骤如下:1. The specific steps for establishing the nonlinear thermal model of the gas turbine in step (1) are as follows:
(a)利用部件相对折合参数,建立燃气轮机部件级热力模型,其中压气机和透平特性线数据整理成通用的相对折合参数形式:(a) Establish a gas turbine component-level thermal model using the relative conversion parameters of the components, in which the compressor and turbine characteristic line data are organized into a common relative conversion parameter form:
压气机特性线整理成通用的相似折合参数形式如下:The characteristic line of the compressor is sorted into a common similar converted parameter form as follows:
GC,cor,rel=f(ncor,rel,πC,rel)G C,cor,rel =f(n cor,rel ,π C,rel )
ηC,rel=f(ncor,rel,πC,rel)η C,rel = f(n cor,rel ,π C,rel )
其中为相对折合转速,n为实际转速,为压气机进口滞止温度,Rg为流经压气机工质的气体常数,下角标0表示设计点;in is the relative converted speed, n is the actual speed, is the inlet stagnation temperature of the compressor, R g is the gas constant of the working fluid flowing through the compressor, and the subscript 0 indicates the design point;
为相对折合流量,GC为实际压气机进口流量,为压气机进口滞止压力,为相对压比,πC为实际压气机压比,ηC,rel=ηC/ηC0为相对等熵效率,ηC为实际压气机等熵效率; is the relative equivalent flow rate, G C is the actual compressor inlet flow rate, is the compressor inlet stagnation pressure, is the relative pressure ratio, π C is the actual compressor pressure ratio, η C, rel = η C / η C is the relative isentropic efficiency, and η C is the actual compressor isentropic efficiency;
透平特性线整理成通用的相似折合参数形式如下:The turbine characteristic line is sorted into a common similar converted parameter form as follows:
GT,cor,rel=f(ncor,rel,πT,rel)G T,cor,rel =f(n cor,rel ,π T,rel )
ηT,rel=f(ncor,rel,πT,rel)η T,rel = f(n cor,rel ,π T,rel )
式中:为相对折合转速,n为实际转速,为透平进口滞止温度,Rg为流经透平工质的气体常数,为相对折合流量,GT为实际透平进口流量,为相对压比,ηT,rel=ηT/ηT0为相对等熵效率,ηT为实际透平等熵效率,下角标0表示设计点;In the formula: is the relative converted speed, n is the actual speed, is the stagnation temperature at the inlet of the turbine, R g is the gas constant of the working fluid flowing through the turbine, is the relative converted flow, G T is the actual turbine inlet flow, is the relative pressure ratio, ηT ,rel = ηT / ηT0 is the relative isentropic efficiency, ηT is the actual turbine isentropic efficiency, and the subscript 0 indicates the design point;
(b)根据采集的对象燃气轮机新投运或健康时的气路测量参数,逐步修正各个部件的特性线数据,使所建的燃气轮机热力模型的计算值与气路实测参数相匹配,从而消除热力模型计算误差给诊断结果带来的负影响。(b) According to the gas path measurement parameters collected when the target gas turbine is newly put into operation or healthy, gradually correct the characteristic line data of each component, so that the calculated value of the built gas turbine thermal model matches the measured parameters of the gas path, thereby eliminating the heat Negative impact of model calculation errors on diagnostic results.
2、步骤(2)用相似折合参数重新定义压气机和透平的气路健康指数的具体步骤如下:2. Step (2) The specific steps to redefine the gas path health index of the compressor and turbine with similar conversion parameters are as follows:
(a)燃气轮机总体性能健康状况通过各部件的气路健康指数来表示,用相对折合参数重新定义压气机和透平的气路健康指数,以消除由于环境条件变化而给诊断结果带来的负影响;(a) The overall performance and health status of the gas turbine is represented by the gas path health index of each component, and the gas path health index of the compressor and turbine is redefined with relative conversion parameters to eliminate the negative impact on the diagnosis results due to changes in environmental conditions. influences;
(b)压气机气路健康指数定义如下:(b) The compressor air path health index is defined as follows:
SFC,FC=GC,cor,rel,deg/GC,cor,rel SF C,FC =G C,cor,rel,deg /G C,cor,rel
ΔSFC,FC=(GC,cor,rel,deg-GC,cor,rel)/GC,cor,rel ΔSF C,FC =(G C,cor,rel,deg -G C,cor,rel )/ GC,cor,rel
SFC,Eff=ηC,deg/ηC SF C,Eff =η C,deg /η C
ΔSFC,Eff=(ηC,deg-ηC)/ηC ΔSF C,Eff =(η C,deg -η C )/η C
其中SFC,FC为压气机流量特性指数;GC,cor,rel,deg为压气机性能衰退时相对折合流量;GC,cor,rel为压气机健康时相对折合流量;SFC,Eff为压气机效率特性指数;ηC,deg为压气机性能衰退时等熵效率;ηC为压气机健康时等熵效率;Among them, SF C, FC is the flow characteristic index of the compressor; G C, cor, rel, deg is the relative equivalent flow rate when the compressor performance declines; G C, cor, rel is the relative equivalent flow rate when the compressor is healthy; SF C, Eff is Compressor efficiency characteristic index; η C,deg is the isentropic efficiency when the compressor performance declines; η C is the isentropic efficiency when the compressor is healthy;
燃烧室气路健康指数定义如下:The combustion chamber gas path health index is defined as follows:
SFB,Eff=ηB,deg/ηB SF B,Eff =η B,deg /η B
ΔSFB,Eff=(ηB,deg-ηB)/ηB ΔSF B,Eff =(η B,deg -η B )/η B
其中SFB,Eff为燃烧室燃烧效率性能指数;ηB,deg为燃烧室性能衰退时燃烧效率;ηB为燃烧室健康时燃烧效率;Wherein SF B, Eff is the combustion efficiency performance index of the combustion chamber; η B, deg is the combustion efficiency when the performance of the combustion chamber declines; η B is the combustion efficiency when the combustion chamber is healthy;
透平气路健康指数定义如下:The turbine gas path health index is defined as follows:
SFT,FC=GT,cor,deg/GT,cor SF T,FC =G T,cor,deg /G T,cor
ΔSFT,FC=(GT,cor,deg-GT,cor)/GT,cor ΔSF T,FC =(G T,cor,deg -G T,cor )/G T,cor
SFT,Eff=ηT,deg/ηT SF T,Eff =η T,deg /η T
ΔSFT,Eff=(ηT,deg-ηT)/ηT ΔSF T,Eff =(η T,deg -η T )/η T
其中SFT,FC为透平流量性能指数;GT,cor,deg为透平性能衰退时折合流量;GT,cor为透平健康时折合流量;SFT,Eff为透平效率性能指数;ηT,deg为透平性能衰退时等熵效率;ηT为透平健康时等熵效率。Among them, SF T,FC is the turbine flow performance index; G T,cor,deg is the equivalent flow rate when the turbine performance declines; G T,cor is the equivalent flow rate when the turbine is healthy; SF T,Eff is the turbine efficiency performance index; η T,deg is the isentropic efficiency when the turbine performance declines; η T is the isentropic efficiency when the turbine is healthy.
3、步骤(5)以待离线诊断的气路测量参数与热力模型计算的气路参数数据之间的均方根误差为目标函数,通过粒子群优化算法迭代寻优计算得到当前的各个部件的气路健康指数,用以评估对象燃气轮机实际的性能健康状况的具体步骤如下:3. Step (5) takes the root mean square error between the gas path measurement parameters to be diagnosed offline and the gas path parameter data calculated by the thermal model as the objective function, and obtains the current parameters of each component through iterative optimization calculation of the particle swarm optimization algorithm. Gas path health index, the specific steps for evaluating the actual performance and health status of the target gas turbine are as follows:
(a)以待离线诊断的气路测量数据与热力模型计算的气路参数数据之间的均方根误差为目标函数Fitness:(a) With gas path measurement data to be diagnosed offline Gas path parameter data calculated with thermal model The root mean square error between is the objective function Fitness:
(b)通过粒子群优化算法迭代寻优计算得到当前的各个部件的气路健康指数,用以评估对象燃气轮机实际的部件性能健康状况,(b) The current gas path health index of each component is obtained through the iterative optimization calculation of the particle swarm optimization algorithm, which is used to evaluate the actual component performance health status of the target gas turbine,
其中为燃气轮机热力模型计算的气路测量参数向量;位实测的气路参数向量;M为气路测量参数数目;in Gas path measurement parameter vector calculated for the gas turbine thermal model; The measured gas path parameter vector; M is the number of gas path measurement parameters;
其中为气路部件健康指数;in is the health index of gas circuit components;
以一个均方根误差为目标函数,如下式:Taking a root mean square error as the objective function, the following formula:
式中Fitness为优化目标,随着迭代寻优,当Fitness趋近于0时,计算的气路测量参数与实测的气路参数相匹配,此时输出最终的全局最优解 In the formula, Fitness is the optimization goal. With iterative optimization, when Fitness approaches 0, the calculated gas path measurement parameters and measured air path parameters match, and output the final global optimal solution at this time
本发明的优势在于:The advantages of the present invention are:
(1)本发明根据燃气轮机气动热力学特性,利用部件相对折合参数,建立燃气轮机部件级热力模型,其中压气机和透平特性线数据整理成通用的相对折合参数形式,相比于现有技术,能更简单方便地用于气路诊断时设置各个气路部件健康指数。(1) According to the aerothermodynamic characteristics of the gas turbine, the present invention uses the relative conversion parameters of the components to establish a gas turbine component-level thermal model, wherein the compressor and turbine characteristic line data are organized into a general relative conversion parameter form, compared with the prior art, it can It is easier and more convenient to set the health index of each gas circuit component when it is used for gas circuit diagnosis.
(2)本发明用相对折合参数重新定义压气机和透平的气路健康指数(代表了部件特性线的偏移),相比于现有技术,能更准确地表征由于部件性能衰退而导致的气路健康指数的变化,消除由于环境条件(大气压力、温度和相对湿度)变化而给诊断结果带来的负影响。(2) The present invention redefines the gas path health index of the compressor and the turbine (representing the deviation of the characteristic line of the component) with relative conversion parameters, which can more accurately characterize the deterioration of the component performance compared with the prior art. The change of the gas path health index can eliminate the negative impact on the diagnosis result due to the change of environmental conditions (atmospheric pressure, temperature and relative humidity).
(3)本发明从全局优化(采用粒子群优化算法)的角度,改进了传统诊断算法(牛顿-拉普森迭代算法)局部寻优的特性,提高了诊断结果的准确性,并简化了诊断过程,能有效适用于存在测量噪音和复杂燃气轮机机组的性能诊断情况。(3) From the perspective of global optimization (adopting particle swarm optimization algorithm), the present invention improves the characteristics of local optimization of traditional diagnostic algorithm (Newton-Raphson iterative algorithm), improves the accuracy of diagnostic results, and simplifies diagnosis The process can be effectively applied to the situation where there is measurement noise and performance diagnosis of complex gas turbine units.
附图说明Description of drawings
图1为本发明的流程图;Fig. 1 is a flowchart of the present invention;
图2为本发明的诊断过程的示意图;Fig. 2 is the schematic diagram of the diagnosis process of the present invention;
图3为某型三轴船用燃气轮机气路工作截面标识图;Figure 3 is an identification diagram of the working section of the gas circuit of a certain type of three-axis marine gas turbine;
图4为某型三轴船用燃气轮机诊断案例的诊断结果;Figure 4 is the diagnosis result of a certain type of three-shaft marine gas turbine diagnosis case;
图5为该诊断案例的本发明算法迭代计算搜索过程。Fig. 5 is the iterative calculation search process of the algorithm of the present invention in this diagnosis case.
具体实施方式detailed description
下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:
结合图1-5,本发明基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法,包括以下步骤:In conjunction with Figures 1-5, the present invention is based on a thermodynamic model and a particle swarm optimization algorithm combined performance diagnosis method for gas turbine adaptive gas circuit components, including the following steps:
步骤1),基于对象燃气轮机新投运(或健康)时的气路测量参数建立能完全反映各个部件特性的燃气轮机非线性热力模型,其中压气机和透平都用相似折合参数形式表示;Step 1), based on the gas path measurement parameters when the target gas turbine is newly put into operation (or healthy), a non-linear thermal model of the gas turbine that can fully reflect the characteristics of each component is established, wherein both the compressor and the turbine are expressed in the form of similar converted parameters;
步骤2),用相似折合参数重新定义压气机和透平的气路健康指数,消除由于环境条件(大气压力、温度和相对湿度)变化而导致燃气轮机运行性能变化的影响;Step 2), redefine the gas path health index of the compressor and the turbine with similar conversion parameters, and eliminate the influence of the change in the operating performance of the gas turbine due to changes in environmental conditions (atmospheric pressure, temperature and relative humidity);
步骤3),采集当前对象燃气轮机稳定运行时的某一时段的气路测量参数,进行降噪处理后作为待离线诊断的气路测量参数;Step 3), collecting gas path measurement parameters of a certain period of time when the current target gas turbine is running stably, and performing noise reduction processing as gas path measurement parameters to be diagnosed offline;
步骤4),设置已建立的燃气轮机热力模型的环境输入条件(大气压力、温度和相对湿度)和操作输入条件与采样时的对象燃气轮机运行工况一致,消除由于环境条件(大气压力、温度和相对湿度)和操作条件变化而导致燃气轮机运行性能变化的影响。Step 4), set the environmental input conditions (atmospheric pressure, temperature and relative humidity) and operating input conditions of the established gas turbine thermal model to be consistent with the operating conditions of the target gas turbine at the time of sampling, and eliminate due to environmental conditions (atmospheric pressure, temperature and relative humidity) Humidity) and changes in operating conditions that lead to changes in gas turbine performance.
步骤5),以待离线诊断的气路测量数据与热力模型计算的气路参数数据之间的均方根误差为目标函数,通过粒子群优化算法迭代寻优计算得到当前的各个部件(压气机、透平和燃烧室)的气路健康指数,用以评估对象燃气轮机实际的性能健康状况。Step 5), take the root mean square error between the gas path measurement data to be diagnosed offline and the gas path parameter data calculated by the thermal model as the objective function, and obtain the current components (compressor , turbine and combustor) gas path health index, which is used to evaluate the actual performance health status of the target gas turbine.
作为本发明基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法进一步的优化方案,步骤1)中所述基于对象燃气轮机新投运(或健康)时的气路测量参数建立能完全反映各个部件特性的燃气轮机非线性热力模型的具体步骤如下:As a further optimization scheme of the gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm in the present invention, the gas path measurement parameters when the target gas turbine is newly put into operation (or healthy) as described in step 1) The specific steps for establishing a nonlinear thermal model of a gas turbine that can fully reflect the characteristics of each component are as follows:
步骤1.1),根据燃气轮机气动热力学特性,利用部件相对折合参数,建立燃气轮机部件级热力模型,其中压气机和透平特性线数据整理成通用的相对折合参数形式。In step 1.1), according to the aerothermodynamic characteristics of the gas turbine, the component-level thermal model of the gas turbine is established by using the relative conversion parameters of the components, in which the compressor and turbine characteristic line data are organized into a common relative conversion parameter form.
其中压气机特性线整理成通用的相似折合参数形式如下:Among them, the characteristic line of the compressor is sorted into a general similar conversion parameter form as follows:
GC,cor,rel=f(ncor,rel,πC,rel)G C,cor,rel =f(n cor,rel ,π C,rel )
ηC,rel=f(ncor,rel,πC,rel)η C,rel = f(n cor,rel ,π C,rel )
其中为相对折合转速,n为实际转速,为压气机进口滞止温度,Rg为流经压气机工质的气体常数,下角标0表示设计点;in is the relative converted speed, n is the actual speed, is the inlet stagnation temperature of the compressor, R g is the gas constant of the working fluid flowing through the compressor, and the subscript 0 indicates the design point;
为相对折合流量,GC为实际压气机进口流量,为压气机进口滞止压力,为相对压比,πC为实际压气机压比,ηC,rel=ηC/ηC0为相对等熵效率,ηC为实际压气机等熵效率。 is the relative equivalent flow rate, G C is the actual compressor inlet flow rate, is the compressor inlet stagnation pressure, is the relative pressure ratio, π C is the actual compressor pressure ratio, η C,rel = η C /η C0 is the relative isentropic efficiency, and η C is the actual compressor isentropic efficiency.
透平特性线整理成通用的相似折合参数形式如下:The turbine characteristic line is sorted into a common similar converted parameter form as follows:
GT,cor,rel=f(ncor,rel,πT,rel)G T,cor,rel =f(n cor,rel ,π T,rel )
ηT,rel=f(ncor,rel,πT,rel)η T,rel = f(n cor,rel ,π T,rel )
式中:为相对折合转速,n为实际转速,为透平进口滞止温度,Rg为流经透平工质的气体常数,为相对折合流量,GT为实际透平进口流量,为相对压比,ηT,rel=ηT/ηT0为相对等熵效率,ηT为实际透平等熵效率,下角标0表示设计点。In the formula: is the relative converted speed, n is the actual speed, is the stagnation temperature at the inlet of the turbine, R g is the gas constant of the working fluid flowing through the turbine, is the relative converted flow, G T is the actual turbine inlet flow, is the relative pressure ratio, η T,rel = η T /η T0 is the relative isentropic efficiency, η T is the actual turbine isentropic efficiency, and the subscript 0 indicates the design point.
步骤1.2),根据采集的对象燃气轮机新投运(或健康)时的气路测量参数(降噪处理后),如总温、总压、转速等,逐步修正各个部件的特性线数据(包括设计工况和变工况),使所建的燃气轮机热力模型的计算值与气路实测参数相匹配,从而消除热力模型计算误差给诊断结果带来的负影响。Step 1.2), according to the gas path measurement parameters (after noise reduction treatment) collected when the target gas turbine is newly put into operation (or healthy), such as total temperature, total pressure, speed, etc., gradually correct the characteristic line data of each component (including design Working conditions and variable working conditions), so that the calculated value of the built gas turbine thermal model matches the measured parameters of the gas path, thereby eliminating the negative impact of the thermal model calculation error on the diagnosis results.
作为本发明基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法进一步的优化方案,步骤2)中所述用相似折合参数重新定义压气机和透平的气路健康指数的具体步骤如下:As a further optimization scheme of the gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm in the present invention, the gas path health index of the compressor and the turbine is redefined with similar conversion parameters as described in step 2) The specific steps are as follows:
步骤2.1),燃气轮机总体性能健康状况可以由各主要部件的气路健康指数,如压气机和透平的流量特性指数和效率特性指数、燃烧室的效率特性指数来表示。这里用相对折合参数重新定义压气机和透平的气路健康指数(代表了部件特性线的偏移),以消除由于环境条件(大气压力、温度和相对湿度)变化而给诊断结果带来的负影响。Step 2.1), the overall performance health of the gas turbine can be represented by the gas path health index of each main component, such as the flow characteristic index and efficiency characteristic index of the compressor and turbine, and the efficiency characteristic index of the combustor. Here, relative conversion parameters are used to redefine the gas path health index of the compressor and turbine (representing the deviation of the characteristic line of the component), in order to eliminate the diagnostic results due to changes in environmental conditions (atmospheric pressure, temperature and relative humidity) negative impact.
步骤2.2),压气机气路健康指数定义如下:In step 2.2), the air path health index of the compressor is defined as follows:
SFC,FC=GC,cor,rel,deg/GC,cor,rel SF C,FC =G C,cor,rel,deg /G C,cor,rel
ΔSFC,FC=(GC,cor,rel,deg-GC,cor,rel)/GC,cor,rel ΔSF C,FC =(G C,cor,rel,deg -G C,cor,rel )/ GC,cor,rel
SFC,Eff=ηC,deg/ηC SF C,Eff =η C,deg /η C
ΔSFC,Eff=(ηC,deg-ηC)/ηC ΔSF C,Eff =(η C,deg -η C )/η C
其中SFC,FC为压气机流量特性指数;GC,cor,rel,deg为压气机(性能衰退时)相对折合流量;GC,cor,rel为压气机(健康时)相对折合流量;SFC,Eff为压气机效率特性指数;ηC,deg为压气机(性能衰退时)等熵效率;ηC为压气机(健康时)等熵效率。Among them, SF C, FC is the flow characteristic index of the compressor; G C, cor, rel, deg is the relative equivalent flow rate of the compressor (when the performance is declining); G C, cor, rel is the relative equivalent flow rate of the compressor (when it is healthy); SF C, Eff is the compressor efficiency characteristic index; η C, deg is the isentropic efficiency of the compressor (when the performance is declining); η C is the isentropic efficiency of the compressor (when it is healthy).
燃烧室气路健康指数定义如下:The combustion chamber gas path health index is defined as follows:
SFB,Eff=ηB,deg/ηB SF B,Eff =η B,deg /η B
ΔSFB,Eff=(ηB,deg-ηB)/ηB ΔSF B,Eff =(η B,deg -η B )/η B
其中SFB,Eff为燃烧室燃烧效率性能指数;ηB,deg为燃烧室(性能衰退时)燃烧效率;ηB为燃烧室(健康时)燃烧效率。Among them, SF B, Eff is the combustion efficiency performance index of the combustion chamber; η B, deg is the combustion efficiency of the combustion chamber (when the performance is declining); η B is the combustion efficiency of the combustion chamber (when it is healthy).
透平气路健康指数定义如下:The turbine gas path health index is defined as follows:
SFT,FC=GT,cor,deg/GT,cor SF T,FC =G T,cor,deg /G T,cor
ΔSFT,FC=(GT,cor,deg-GT,cor)/GT,cor ΔSF T,FC =(G T,cor,deg -G T,cor )/G T,cor
SFT,Eff=ηT,deg/ηT SF T,Eff =η T,deg /η T
ΔSFT,Eff=(ηT,deg-ηT)/ηT ΔSF T,Eff =(η T,deg -η T )/η T
其中SFT,FC为透平流量性能指数;GT,cor,deg为透平(性能衰退时)折合流量;GT,cor为透平(健康时)折合流量;SFT,Eff为透平效率性能指数;ηT,deg为透平(性能衰退时)等熵效率;ηT为透平(健康时)等熵效率。Among them, SF T,FC is the turbine flow performance index; G T,cor,deg is the converted flow rate of the turbine (when the performance is declining); G T,cor is the converted flow rate of the turbine (when it is healthy); SF T,Eff is the turbine Efficiency performance index; η T,deg is the isentropic efficiency of the turbine (when the performance is declining); η T is the isentropic efficiency of the turbine (when it is healthy).
作为本发明基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法进一步的优化方案,步骤5)中所述以待离线诊断的气路测量数据与热力模型计算的气路参数数据之间的均方根误差为目标函数,通过粒子群优化算法迭代寻优计算得到当前的各个部件(压气机、透平和燃烧室)的气路健康指数,用以评估对象燃气轮机实际的性能健康状况的具体步骤如下:As a further optimization scheme of the gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm in the present invention, the gas path calculated by the gas path measurement data to be diagnosed offline and the thermal model described in step 5) The root mean square error between the parameter data is the objective function, and the current gas path health index of each component (compressor, turbine, and combustor) is obtained through iterative optimization calculation of the particle swarm optimization algorithm, which is used to evaluate the actual performance of the target gas turbine The specific steps for health status are as follows:
步骤5.1),以待离线诊断的气路测量数据与热力模型计算的气路参数数据之间的均方根误差为目标函数Fitness:Step 5.1) for gas path measurement data to be diagnosed offline Gas path parameter data calculated with thermal model The root mean square error between is the objective function Fitness:
步骤5.2),通过粒子群优化算法迭代寻优计算得到当前的各个部件(压气机、透平和燃烧室)的气路健康指数,用以评估对象燃气轮机实际的部件性能健康状况。基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法的示意图如图2所示。In step 5.2), the current gas path health index of each component (compressor, turbine and combustion chamber) is obtained through iterative optimization calculation of the particle swarm optimization algorithm, which is used to evaluate the actual component performance health status of the target gas turbine. The schematic diagram of the gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm is shown in Figure 2.
其中,in,
其中为燃气轮机热力模型计算的气路测量参数向量;位实测的气路参数向量;M为气路测量参数数目;in Gas path measurement parameter vector calculated for the gas turbine thermal model; The measured gas path parameter vector; M is the number of gas path measurement parameters;
其中——气路部件健康指数(作为粒子群优化算法中的一个粒子)。in - Gas path component health index (as a particle in the particle swarm optimization algorithm).
这里以一个均方根误差为目标函数,如式:Here, a root mean square error is used as the objective function, such as:
式中Fitness为优化目标,随着迭代寻优,当Fitness逐渐接近于0时,计算的气路测量参数与实测的气路参数相匹配,此时输出最终的全局最优解 In the formula, Fitness is the optimization goal. With iterative optimization, when Fitness gradually approaches 0, the calculated gas path measurement parameters and measured air path parameters match, and output the final global optimal solution at this time
本发明的核心技术内容在于解决了传统燃气轮机气路部件性能诊断方法诊断精度易受环境条件(大气压力、温度和相对湿度)及操作条件变化影响的问题,并从全局优化的角度,改进了传统诊断算法(牛顿-拉普森迭代算法)局部寻优的特性,提高了诊断结果的准确性,简化了诊断过程,能有效适用于存在测量噪音和复杂燃气轮机机组的性能诊断情况。根据燃气轮机气动热力学特性,利用部件相对折合参数,建立燃气轮机部件级热力模型,其中压气机和透平特性线数据整理成通用的相对折合参数形式,相比于现有技术,能更简单方便地用于气路诊断时设置各个气路部件健康指数;用相对折合参数重新定义压气机和透平的气路健康指数(代表了部件特性线的偏移),相比于现有技术,能更准确地表征由于部件性能衰退而导致的气路健康指数的变化,消除由于环境条件(大气压力、温度和相对湿度)变化而给诊断结果带来的负影响;从全局优化(采用粒子群优化算法)的角度,改进了传统诊断算法(牛顿-拉普森迭代算法)局部寻优的特性,提高了诊断结果的准确性,并简化了诊断过程,能有效适用于存在测量噪音和复杂燃气轮机机组的性能诊断情况。The core technical content of the present invention is to solve the problem that the diagnostic accuracy of the traditional gas turbine gas circuit component performance diagnosis method is easily affected by the environmental conditions (atmospheric pressure, temperature and relative humidity) and the change of operating conditions, and from the perspective of global optimization, the traditional method is improved. The characteristic of local optimization of the diagnosis algorithm (Newton-Raphson iterative algorithm) improves the accuracy of the diagnosis result, simplifies the diagnosis process, and can be effectively applied to the performance diagnosis of the presence of measurement noise and complex gas turbine units. According to the aerothermodynamic characteristics of the gas turbine, the component-level thermal model of the gas turbine is established by using the relative conversion parameters of the components. Set the health index of each gas path component during gas path diagnosis; redefine the gas path health index of the compressor and turbine (representing the deviation of the characteristic line of the component) with relative conversion parameters, which can be more accurate than the existing technology Accurately characterize the change of gas path health index due to component performance degradation, and eliminate the negative impact on diagnosis results due to changes in environmental conditions (atmospheric pressure, temperature and relative humidity); from global optimization (using particle swarm optimization algorithm) It improves the local optimization characteristics of the traditional diagnostic algorithm (Newton-Raphson iterative algorithm), improves the accuracy of the diagnostic results, and simplifies the diagnostic process. It can be effectively applied to the performance of measurement noise and complex gas turbine units. Diagnose the situation.
以某型三轴船用燃气轮机的气路部件健康诊断为例,其该型三轴船用燃气轮机气路工作截面标识图如图3所示。该型三轴燃气轮机包括两个压气机(即一个低压压气机(LC)和一个高压压气机(HC))、一个燃烧室(B)和三个透平(即一个高压透平(HT)、一个低压透平(LT)和一个动力透平(PT)),其中发电机通过一个减速齿轮箱与动力透平(PT)相连接。低压透平(LT)的输出功通过低压轴驱动低压压气机(LC)来压缩从进气道出来的空气,高压透平(HT)的输出功通过高压轴驱动高压压气机(HC)来继续压缩从低压压气机(LC)出来的空气。从高压压气机(HC)出来的高压空气进入燃烧室(B)与燃料发生燃烧化学反应生成高温、高压的燃气,燃气依次进入高压透平(HT)、低压透平(LT)和动力透平(PT)来驱动透平输出功。最终,动力透平(PT)通过减速齿轮箱驱动发电机来产生电功率。同时,从压气机中抽取的冷却空气流入热端气流通道去冷却各个透平前几级的静叶、动叶和轮盘。当燃气轮机稳定运行时,发电机的电功率和动力透平(PT)的转速通常作为主要控制参数而维持定常。该机组的气路测量参数如表1所示,各个气路部件的健康指数如表2所示。Taking the health diagnosis of gas path components of a certain type of three-shaft marine gas turbine as an example, the identification diagram of the gas path working section of this type of three-shaft marine gas turbine is shown in Figure 3. This type of three-shaft gas turbine includes two compressors (a low-pressure compressor (LC) and a high-pressure compressor (HC)), a combustion chamber (B) and three turbines (a high-pressure turbine (HT), A low pressure turbine (LT) and a power turbine (PT)), where the generator is connected to the power turbine (PT) through a reduction gearbox. The output work of the low-pressure turbine (LT) drives the low-pressure compressor (LC) through the low-pressure shaft to compress the air coming out of the intake port, and the output work of the high-pressure turbine (HT) drives the high-pressure compressor (HC) through the high-pressure shaft to continue Compresses the air from the low pressure compressor (LC). The high-pressure air from the high-pressure compressor (HC) enters the combustion chamber (B) and undergoes a combustion chemical reaction with fuel to generate high-temperature and high-pressure gas, and the gas enters the high-pressure turbine (HT), low-pressure turbine (LT) and power turbine in sequence (PT) to drive the turbine output power. Ultimately, the power turbine (PT) drives a generator through a reduction gearbox to generate electrical power. At the same time, the cooling air extracted from the compressor flows into the hot-end airflow channel to cool the vanes, moving vanes and discs of the first few stages of each turbine. When the gas turbine is running stably, the electrical power of the generator and the rotational speed of the power turbine (PT) are usually kept constant as the main control parameters. The gas path measurement parameters of the unit are shown in Table 1, and the health index of each gas path component is shown in Table 2.
表1该型燃气轮机机组的气路测量参数Table 1 Gas path measurement parameters of this type of gas turbine unit
表2主要气路部件的健康指数Table 2 Health index of main gas circuit components
基于该型燃气轮机新投运(或健康)时的气路测量参数建立能完全反映各个部件特性的燃气轮机非线性热力模型,其中压气机和透平都用相对折合参数形式表示。Based on the gas path measurement parameters of this type of gas turbine when it is newly put into operation (or healthy), a nonlinear thermal model of the gas turbine that can fully reflect the characteristics of each component is established, in which the compressor and turbine are expressed in the form of relative equivalent parameters.
其中压气机特性线整理成通用的相似折合参数形式如下:Among them, the characteristic line of the compressor is sorted into a general similar converted parameter form as follows:
GC,cor,rel=f(ncor,rel,πC,rel)G C,cor,rel =f(n cor,rel ,π C,rel )
ηC,rel=f(ncor,rel,πC,rel)η C,rel = f(n cor,rel ,π C,rel )
其中为相对折合转速,n为实际转速,为压气机进口滞止温度,Rg为流经压气机工质的气体常数,下角标0表示设计点;in is the relative converted speed, n is the actual speed, is the inlet stagnation temperature of the compressor, R g is the gas constant of the working fluid flowing through the compressor, and the subscript 0 indicates the design point;
为相对折合流量,GC为实际压气机进口流量,为压气机进口滞止压力,为相对压比,πC为实际压气机压比,ηC,rel=ηC/ηC0为相对等熵效率,ηC为实际压气机等熵效率。 is the relative equivalent flow rate, G C is the actual compressor inlet flow rate, is the compressor inlet stagnation pressure, is the relative pressure ratio, π C is the actual compressor pressure ratio, η C,rel = η C /η C0 is the relative isentropic efficiency, and η C is the actual compressor isentropic efficiency.
透平特性线整理成通用的相似折合参数形式如下:The turbine characteristic line is sorted into a common similar converted parameter form as follows:
GT,cor,rel=f(ncor,rel,πT,rel)G T,cor,rel =f(n cor,rel ,π T,rel )
ηT,rel=f(ncor,rel,πT,rel)η T,rel = f(n cor,rel ,π T,rel )
式中:为相对折合转速,n为实际转速,为透平进口滞止温度,Rg为流经透平工质的气体常数,为相对折合流量,GT为实际透平进口流量,为相对压比,ηT,rel=ηT/ηT0为相对等熵效率,ηT为实际透平等熵效率,下角标0表示设计点。In the formula: is the relative converted speed, n is the actual speed, is the stagnation temperature at the inlet of the turbine, R g is the gas constant of the working fluid flowing through the turbine, is the relative converted flow, G T is the actual turbine inlet flow, is the relative pressure ratio, η T,rel = η T /η T0 is the relative isentropic efficiency, η T is the actual turbine isentropic efficiency, and the subscript 0 indicates the design point.
对象燃气轮机的热力模型在Matlab仿真平台上建立。热力模型的输入条件为环境条件(大气温度t0、压力P0、相对湿度RH)、发电机输出功率Ne(作为操作条件)、燃料组分、燃料低位热值、气路部件健康指数(对于新投运机组,)。热力模型的计算输出为燃料流量Gf、各个部件进出口气路截面处的热力参数(如总压、总温)及转速等。The thermal model of the target gas turbine is established on the Matlab simulation platform. The input conditions of the thermal model are environmental conditions (atmospheric temperature t 0 , pressure P 0 , relative humidity RH), generator output power Ne (as an operating condition), fuel composition, fuel lower calorific value, and gas path component health index (For newly put into operation units, ). The calculation output of the thermal model is the fuel flow G f , the thermal parameters (such as total pressure and total temperature) and the rotational speed at the inlet and outlet sections of each component.
用相对折合参数重新定义压气机和透平的气路健康指数(代表了部件特性线的偏移),消除由于环境条件(大气压力、温度和相对湿度)变化而导致燃气轮机运行性能变化的影响。Redefine the gas path health index of compressors and turbines (representing the deviation of component characteristic lines) with relative conversion parameters to eliminate the influence of changes in gas turbine operating performance due to changes in environmental conditions (atmospheric pressure, temperature, and relative humidity).
压气机气路健康指数定义如下:The compressor gas path health index is defined as follows:
SFC,FC=GC,cor,rel,deg/GC,cor,rel SF C,FC =G C,cor,rel,deg /G C,cor,rel
ΔSFC,FC=(GC,cor,rel,deg-GC,cor,rel)/GC,cor,rel ΔSF C,FC =(G C,cor,rel,deg -G C,cor,rel )/ GC,cor,rel
SFC,Eff=ηC,deg/ηC SF C,Eff =η C,deg /η C
ΔSFC,Eff=(ηC,deg-ηC)/ηC ΔSF C,Eff =(η C,deg -η C )/η C
其中SFC,FC为压气机流量特性指数;GC,cor,rel,deg为压气机(性能衰退时)相对折合流量;GC,cor,rel为压气机(健康时)相对折合流量;SFC,Eff为压气机效率特性指数;ηC,deg为压气机(性能衰退时)等熵效率;ηC为压气机(健康时)等熵效率。Among them, SF C, FC is the flow characteristic index of the compressor; G C, cor, rel, deg is the relative equivalent flow rate of the compressor (when the performance is declining); G C, cor, rel is the relative equivalent flow rate of the compressor (when it is healthy); SF C, Eff is the compressor efficiency characteristic index; η C, deg is the isentropic efficiency of the compressor (when the performance is declining); η C is the isentropic efficiency of the compressor (when it is healthy).
燃烧室气路健康指数定义如下:The combustion chamber gas path health index is defined as follows:
SFB,Eff=ηB,deg/ηB SF B,Eff =η B,deg /η B
ΔSFB,Eff=(ηB,deg-ηB)/ηB ΔSF B,Eff =(η B,deg -η B )/η B
其中SFB,Eff为燃烧室燃烧效率性能指数;ηB,deg为燃烧室(性能衰退时)燃烧效率;ηB为燃烧室(健康时)燃烧效率。Among them, SF B, Eff is the combustion efficiency performance index of the combustion chamber; η B, deg is the combustion efficiency of the combustion chamber (when the performance is declining); η B is the combustion efficiency of the combustion chamber (when it is healthy).
透平气路健康指数定义如下:The turbine gas path health index is defined as follows:
SFT,FC=GT,cor,deg/GT,cor SF T,FC =G T,cor,deg /G T,cor
ΔSFT,FC=(GT,cor,deg-GT,cor)/GT,cor ΔSF T,FC =(G T,cor,deg -G T,cor )/G T,cor
SFT,Eff=ηT,deg/ηT SF T,Eff =η T,deg /η T
ΔSFT,Eff=(ηT,deg-ηT)/ηT ΔSF T,Eff =(η T,deg -η T )/η T
其中SFT,FC为透平流量性能指数;GT,cor,deg为透平(性能衰退时)折合流量;GT,cor为透平(健康时)折合流量;SFT,Eff为透平效率性能指数;ηT,deg为透平(性能衰退时)等熵效率;ηT为透平(健康时)等熵效率。Among them, SF T,FC is the turbine flow performance index; G T,cor,deg is the converted flow rate of the turbine (when the performance is declining); G T,cor is the converted flow rate of the turbine (when it is healthy); SF T,Eff is the turbine Efficiency performance index; η T,deg is the isentropic efficiency of the turbine (when the performance is declining); η T is the isentropic efficiency of the turbine (when it is healthy).
采集当前对象燃气轮机稳定运行时的某一时段的气路测量参数,进行降噪处理后作为待离线诊断的气路测量参数。The gas path measurement parameters of a certain period of time when the current target gas turbine is running stably are collected, and after noise reduction processing, they are used as the gas path measurement parameters to be diagnosed offline.
设置已建立的燃气轮机热力模型的环境输入条件(大气温度t0、压力P0、相对湿度RH)和操作输入条件(发电机输出功率Ne)与采样时的对象燃气轮机运行工况一致,消除由于环境条件和操作条件变化而导致燃气轮机运行性能变化的影响。Set the environmental input conditions (atmospheric temperature t 0 , pressure P 0 , relative humidity RH) and operating input conditions (generator output power Ne) of the established gas turbine thermal model to be consistent with the operating conditions of the target gas turbine during sampling, eliminating the The effect of changes in gas turbine operating performance due to changes in operating conditions and operating conditions.
以待离线诊断的气路测量数据与热力模型计算的气路参数数据之间的均方根误差为目标函数Fitness,通过粒子群优化算法迭代寻优计算得到当前的各个部件(压气机、透平和燃烧室)的气路健康指数(各个部件的,用以评估对象燃气轮机实际的部件性能健康状况。基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法的诊断过程示意图如图1所示。Gas path measurement data for offline diagnosis Gas path parameter data calculated with thermal model The root mean square error between is the objective function Fitness, and the current gas path health index of each component (compressor, turbine and combustor) is obtained through the iterative optimization calculation of the particle swarm optimization algorithm (for each component, it is used to evaluate the target gas turbine Actual component performance health status. The schematic diagram of the diagnosis process of the gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm is shown in Figure 1.
其中,in,
其中为燃气轮机热力模型计算的气路测量参数向量;位实测的气路参数向量;M为气路测量参数数目;in Gas path measurement parameter vector calculated for the gas turbine thermal model; The measured gas path parameter vector; M is the number of gas path measurement parameters;
其中——气路部件健康指数(作为粒子群优化算法中的一个粒子)。in - Gas path component health index (as a particle in the particle swarm optimization algorithm).
这里以一个均方根误差为目标函数,如式:Here, a root mean square error is used as the objective function, such as:
式中Fitness为优化目标,随着迭代寻优,当Fitness逐渐接近于0时,计算的气路测量参数与实测的气路参数相匹配,此时输出最终的全局最优解 In the formula, Fitness is the optimization goal. With iterative optimization, when Fitness gradually approaches 0, the calculated gas path measurement parameters and measured air path parameters match, and output the final global optimal solution at this time
粒子群优化算法相关参数的设置如表3所示,这里进化代数为80,种群规模为60,用于搜索最优的部件健康指数(如表3所示)。The settings of the relevant parameters of the particle swarm optimization algorithm are shown in Table 3, where the evolution algebra is 80 and the population size is 60, which is used to search for the optimal component health index (as shown in Table 3).
表3粒子群优化算法相关参数的选取Table 3 Selection of relevant parameters of particle swarm optimization algorithm
通过上述的基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法的诊断步骤后,可以得到最终的诊断结果如图4所示。After going through the diagnostic steps of the gas turbine adaptive gas path component performance diagnosis method based on the combination of the thermal model and the particle swarm optimization algorithm, the final diagnosis result can be obtained as shown in Fig. 4 .
其中,PSO-GPA为所提的基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法,GPA为传统诊断方法。该诊断案例的基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法的迭代计算搜索过程如图5。Among them, PSO-GPA is the proposed gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm, and GPA is the traditional diagnosis method. The iterative calculation search process of the gas turbine adaptive gas path component performance diagnosis method based on the combination of thermal model and particle swarm optimization algorithm in this diagnosis case is shown in Figure 5.
从图4可知,由于传统诊断方法的核心算法(牛顿-拉普森迭代算法)本质上是一种局部迭代寻优方法,而基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法的核心算法本质上是一种全局迭代寻优方法,因此基于热力模型与粒子群优化算法相结合的燃气轮机自适应气路部件性能诊断方法比传统诊断方法能更有效地消除模糊效应,准确地识别、隔离性能衰退的部件。It can be seen from Figure 4 that since the core algorithm (Newton-Raphson iterative algorithm) of the traditional diagnostic method is essentially a local iterative optimization method, the gas turbine adaptive gas path components based on the combination of thermal model and particle swarm optimization algorithm The core algorithm of the performance diagnosis method is essentially a global iterative optimization method. Therefore, the gas turbine adaptive gas path component performance diagnosis method based on the combination of the thermal model and the particle swarm optimization algorithm can eliminate the fuzzy effect more effectively than the traditional diagnosis method. Accurately identify and isolate degraded components.
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CN107239593A (en) * | 2017-04-26 | 2017-10-10 | 哈尔滨工程大学 | A kind of gas turbine component characteristic line acquisition methods based on elliptic equation |
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CN110989342A (en) * | 2019-11-19 | 2020-04-10 | 华北电力大学 | Real-time T-S fuzzy modeling method for combined cycle unit heavy-duty gas turbine |
CN110989342B (en) * | 2019-11-19 | 2021-04-16 | 华北电力大学 | A real-time T-S fuzzy modeling method for heavy-duty gas turbines in combined cycle units |
CN111077778A (en) * | 2019-12-18 | 2020-04-28 | 哈尔滨工程大学 | A method for parameter estimation and performance optimization of marine gas turbine based on extended Kalman filter |
CN111077778B (en) * | 2019-12-18 | 2022-09-09 | 哈尔滨工程大学 | A method for parameter estimation and performance optimization of marine gas turbine based on extended Kalman filter |
CN112861425A (en) * | 2021-01-13 | 2021-05-28 | 上海交通大学 | Method for detecting performance state of double-shaft gas turbine by combining mechanism and neural network |
CN113420404A (en) * | 2021-04-16 | 2021-09-21 | 北京化工大学 | Gas turbine performance simulation self-adaption method |
CN113420404B (en) * | 2021-04-16 | 2023-12-01 | 北京化工大学 | Performance simulation self-adaption method of gas turbine |
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