CN105911660A - Ship-used optical cable and corresponding manufacturing method thereof - Google Patents

Ship-used optical cable and corresponding manufacturing method thereof Download PDF

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Publication number
CN105911660A
CN105911660A CN201610466715.5A CN201610466715A CN105911660A CN 105911660 A CN105911660 A CN 105911660A CN 201610466715 A CN201610466715 A CN 201610466715A CN 105911660 A CN105911660 A CN 105911660A
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CN
China
Prior art keywords
layer
optical cable
sheath
ships
boats
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610466715.5A
Other languages
Chinese (zh)
Inventor
高峰
孙伟
沈晓华
詹学龙
林康
张鑫元
王宇航
徐鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hengtong Optic Electric Co Ltd
Original Assignee
Jiangsu Hengtong Optic Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Hengtong Optic Electric Co Ltd filed Critical Jiangsu Hengtong Optic Electric Co Ltd
Priority to CN201610466715.5A priority Critical patent/CN105911660A/en
Publication of CN105911660A publication Critical patent/CN105911660A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4432Protective covering with fibre reinforcements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4415Cables for special applications
    • G02B6/4427Pressure resistant cables, e.g. undersea cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4479Manufacturing methods of optical cables
    • G02B6/4486Protective covering

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)

Abstract

The invention provides a ship-used optical cable. The novel structural design and the process control are adopted. The optical cable meets various mechanical and environmental performance of squashing resistance, ultraviolet resistance, flexion torsion, water pressure resistance, wear resistance, oil resistance, corrosion resistance and the like, the optical unit part of the optical cable has a small diameter, the overall structure has a small external diameter, the weight is light, and the construction is convenient. The ship-used optical cable comprises a central optical unit; the external torus of the central optical unit is coated with a first aramid fiber reinforced piece; the external torus of the first aramid fiber reinforced piece is coated with a sub unit sheath layer; the external torus of the sub unit sheath layer is coated with a dual-layer steel tape wrapping layer; the external torus of the dual-layer steel tape wrapping layer is coated with an internal protection layer; the external torus of the internal protection layer is coated with an external protection layer; and the central optical unit comprises a central pipe and a plurality of bare fibers.

Description

A kind of boats and ships optical cable and the manufacture method of correspondence thereof
Technical field
The present invention relates to the technical field of cable configuration, be specially a kind of boats and ships optical cable, the present invention also carries Manufacture method for this boats and ships optical cable.
Background technology
Along with the continuous propelling of current optical communication technique, the boats and ships of modernization are equipped with substantial amounts of communication, The electronic equipments such as radar, navigation, sensing system and Weapon Direction System, naval, add other electrical equipment, because of This causes the problems such as serious electromagnetic interference, Radio frequency interference.Warship optical cable just can provide excellent to client Mechanical transfer performance, easily wiring, easy maintenance etc., and it is built on stilts to can be used for short-distance self-supporting, Have again external diameter feature little, lightweight concurrently, solve a big technical bottleneck for the transmission of boats and ships signal, certainly will be by Great power-assisted is added in construction for intelligent network.
Existing boats and ships optical cable, its structure is shown in Fig. 1, and it uses double armor structure, and optical fiber is stranded after tightly overlapping Extrude after stranding one layer flame-retardant polyolefin sheathed after carry out that double-layer stainless steel band is wrapped finally extrudes one layer of heat again Plastic polyurethane elastic body jacket.Being relatively large in diameter of the light cell mesh of this boats and ships optical cable, and then make whole The external diameter of individual structure is relatively big, Heavy Weight so that difficulty of construction is bigger.
Summary of the invention
For the problems referred to above, the invention provides a kind of boats and ships optical cable, it uses the structure design of novelty And technology controlling and process, this optical cable meets anti-collapse, uvioresistant, flexion torsion, water pressure resistance, wear-resisting, resistance to Many mechanical environment performances such as oily, corrosion-resistant, and make the light cell mesh diameter of optical cable little so that whole Individual structure external diameter is little, weight is little, easy construction.
A kind of boats and ships optical cable, it is characterised in that: it includes center light unit, described center light unit Outer ring surface is coated with the first aramid fiber reinforcement, and the outer ring surface of described first aramid fiber reinforcement is coated with subelement Restrictive coating, the outer ring surface of described subunit jacket layer is coated with double-deck steel band lapping layer, described double-deck steel band The outer ring surface of lapping layer is coated with sheath, and the outer ring surface of described sheath is coated with outer jacket, described in Heart light unit includes central canal, some bare fibres.
It is further characterized by some bare fibres, the second aramid fiber reinforcement is positioned at described central canal Interior intracavity;
Described sheath is the most flame-retardant polyolefin sheathed;
Described outer jacket is specially Polyurethane Thermoplastic Elastomer sheath, it is ensured that optical cable have low cigarette, Halogen, Fire-retardant, uvioresistant, wear-resisting, oil resistant, corrosion resistant many performances;
Some bare fibres are assembled into the interior intracavity of central canal after optical fiber coloring;
Preferably, the quantity of bare fibre is 24.
A kind of manufacture method of boats and ships optical cable, it is characterised in that: center light list made by some bare fibres Unit, center light unit extrudes a subelement restrictive coating, carries out bilayer afterwards after adding the first aramid fiber reinforcement Stainless steel band is wrapped, extrudes one layer of sheath the most again, finally carries out the sheath molding of outer jacket.
Bare fibre after it is further characterized by colouring bare fibre, after some are coloured Put into central canal, the intracavity of the second aramid fiber reinforcement loading central canal formed center light unit simultaneously, Outer ring surface at center light unit extrudes one layer of flame-retardant polyolefin sheathed work after adding the first aramid fiber reinforcement afterwards For subunit jacket layer, to carry out double-layer stainless steel band wrapped for the outer ring surface at subunit jacket layer afterwards, The outer ring surface of double-deck steel band lapping layer extrude one layer flame-retardant polyolefin sheathed as sheath, finally protect interior The outer ring surface of layer extrudes Polyurethane Thermoplastic Elastomer sheath as outer jacket;
The described wrapped step of double-layer stainless steel band carry out middle need strictly control production technology ensure cable core appearance and Performance is unaffected, to ensure the constant and wrapped tension force of double-deck steel band laying tension during wrapped Concordance, during armouring, steel band lay of lapping must stablize the smooth phenomenon without bottom pour ladle of appearance.
After using the structure of the present invention, owing to employing bare fibre is as the ingredient of center light unit, really Protect optical cable in the case of there is high light fibre density and larger capacity, still ensure that less external diameter and lighter Optical cable weight, easy construction is quick, and construction period and construction cost are greatly reduced, and this optical cable is tied Structure can electromagnetic interference and Radio frequency interference produced by many radar and communications systems on anti-boats and ships, thus can be real Show electromagnetism interference, Radio frequency interference and electromagnetic pulse and do not require sheath ground connection;To sum up, it uses novelty Structure design and processes control, this optical cable meet anti-collapse, uvioresistant, flexion torsion, water pressure resistance, Wear-resisting, oil resistant, many mechanical environment performances such as corrosion-resistant, and make the light cell mesh diameter of optical cable little, Make that total external diameter is little, weight is little, easy construction.
Accompanying drawing explanation
Fig. 1 is the sectional structure schematic diagram of existing boats and ships optical cable;
Fig. 2 is the sectional structure schematic diagram of the boats and ships optical cable of the present invention;
Fig. 3 is the processing step schematic block diagram making strick precaution of the boats and ships optical cable of the present invention;
In figure, the reference name corresponding to each sequence number is as follows:
Optical fiber 1', tight sleeve layer 2', center reinforcement 3', lapping layer 4', reinforcement 5', subunit jacket Layer 6', double-deck steel band lapping layer 7', outer jacket 8';
Center light unit the 1, first aramid fiber reinforcement 2, subunit jacket layer 3, double-deck steel band lapping layer 4, Sheath 5, outer jacket 6, central canal 7, bare fibre the 8, second aramid fiber reinforcement 9.
Detailed description of the invention
A kind of boats and ships optical cable, is shown in Fig. 2: it includes center light unit 1, the outer shroud bread of center light unit 1 Being covered with the first aramid fiber reinforcement 2, the outer ring surface of the first aramid fiber reinforcement 2 is coated with subunit jacket layer 3, son The outer ring surface of unit restrictive coating 3 is coated with double-deck steel band lapping layer 4, the outer shroud bread of double-deck steel band lapping layer 4 Being covered with sheath 5, the outer ring surface of sheath 5 is coated with outer jacket 6, center light unit 1 include central canal 7, Some bare fibre the 8, second aramid fiber reinforcements 9, some bare fibre the 8, second aramid fiber reinforcements 9 are positioned at The interior intracavity of central canal 7;
Sheath 5 is the most flame-retardant polyolefin sheathed;
Outer jacket 6 is specially Polyurethane Thermoplastic Elastomer sheath;
Some bare fibres 8 are assembled into the interior intracavity of central canal 7 after optical fiber coloring;
In specific embodiment, the quantity of bare fibre 8 is 24.
It has the beneficial effect that: (1) subelement use bare fibre central canal, it is ensured that optical cable have higher Less external diameter and lighter optical cable weight is still ensured that, construction in the case of density of optic fibre and larger capacity Fast and easy, greatly reduces construction period and construction cost;
(2) optical fiber is resistant on boats and ships electromagnetic interference and Radio frequency interference produced by many radar and communications systems, Thus electromagnetism interference, Radio frequency interference and electromagnetic pulse can be realized and do not require a kind of cable of sheath ground connection Road;
(3) heatproof of optical cable requires to reach-30 DEG C-+65 DEG C, it is allowed to flat pressure reaches 2000N/10cm, passes through IEC60332-1 single vertical combustion requirements;
(4) optical fiber is reliable in severe and hostile environment, and energy is anticorrosive.Optical fiber is not by ground loop Impact and the impact of lightning impulse, moreover it is possible to the electromagnetic pulse that anti-nuclear explosion causes, be resistant to the interference of enemy, full Foot TEMPEST safety standard;
(5) safe electric insulation, without electric spark/without inflammability;
(6) use the design of double-layer stainless steel band lapping structure, there is obvious anti-collapse function.
The manufacture method of a kind of boats and ships optical cable: some bare fibres make center light unit, center light list Unit extrudes a subelement restrictive coating after adding the first aramid fiber reinforcement, it is wrapped to carry out double-layer stainless steel band afterwards, Extrude one layer of sheath the most again, finally carry out the sheath molding of outer jacket.
Its concrete procedure of processing is as follows: after being coloured by bare fibre, the naked light after colouring some Fibre is put into central canal, the second aramid fiber reinforcement is loaded the intracavity formation center light list of central canal simultaneously Unit, the outer ring surface at center light unit extrudes one layer of fire retardant polyolefin and protects after adding the first aramid fiber reinforcement afterwards Set is as subunit jacket layer, and to carry out double-layer stainless steel band wrapped for the outer ring surface at subunit jacket layer afterwards, Outer ring surface at double-deck steel band lapping layer extrude one layer flame-retardant polyolefin sheathed as sheath, finally including The outer ring surface of sheath extrudes Polyurethane Thermoplastic Elastomer sheath as outer jacket;
The wrapped step of double-layer stainless steel band carries out middle need and strictly controls production technology guarantee cable core appearance and performance Unaffected, during wrapped, to ensure constant and wrapped tension force consistent of double-deck steel band laying tension Property, during armouring, steel band lay of lapping must stablize the smooth phenomenon without bottom pour ladle of appearance.
By described above, make professional and technical personnel in the field be capable of or use the present invention.Herein Defined General Principle can be implemented at other without departing from the spirit or scope of the present invention Example realizes.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is intended to symbol Close the widest scope consistent with principles disclosed herein and features of novelty.

Claims (9)

1. a boats and ships optical cable, it is characterised in that: it includes center light unit, described center light unit Outer ring surface be coated with the first aramid fiber reinforcement, it is single that the outer ring surface of described first aramid fiber reinforcement is coated with son Unit's restrictive coating, the outer ring surface of described subunit jacket layer is coated with double-deck steel band lapping layer, described clad steel Outer ring surface with lapping layer is coated with sheath, and the outer ring surface of described sheath is coated with outer jacket, described Center light unit includes central canal, some bare fibres.
2. boats and ships optical cable as claimed in claim 1 a kind of, it is characterised in that: some bare fibres, Second aramid fiber reinforcement is positioned at the intracavity of described central canal.
3. a kind of boats and ships optical cable as claimed in claim 1, it is characterised in that: described sheath is concrete For flame-retardant polyolefin sheathed.
4. a kind of boats and ships optical cable as claimed in claim 1, it is characterised in that: described outer jacket is concrete For Polyurethane Thermoplastic Elastomer sheath.
5. a kind of boats and ships optical cable as claimed in claim 1, it is characterised in that: some bare fibre warps The interior intracavity of central canal it is assembled into after crossing optical fiber coloring.
6. a kind of boats and ships optical cable as claimed in claim 1, it is characterised in that: the quantity of bare fibre is 24.
7. the manufacture method of a boats and ships optical cable, it is characterised in that: center light made by some bare fibres Unit, center light unit extrudes a subelement restrictive coating after adding the first aramid fiber reinforcement, carry out double afterwards Layer stainless steel band is wrapped, extrudes one layer of sheath the most again, finally carries out the sheath molding of outer jacket.
The manufacture method of a kind of boats and ships optical cable the most as claimed in claim 7, it is characterised in that: by naked After optical fiber colours, the bare fibre after colouring some puts into central canal, simultaneously by the second virtue Synthetic fibre reinforcement loads the interior intracavity of central canal and forms center light unit, afterwards at the outer ring surface of center light unit Extrude after adding the first aramid fiber reinforcement one layer flame-retardant polyolefin sheathed as subunit jacket layer, afterwards at son It is wrapped that the outer ring surface of unit restrictive coating carries out double-layer stainless steel band, and the outer ring surface at double-deck steel band lapping layer squeezes Wrap one layer flame-retardant polyolefin sheathed as sheath, finally the outer ring surface at sheath extrudes thermoplastic poly ammonia Ester elastomer sheath is as outer jacket.
The manufacture method of a kind of boats and ships optical cable the most as claimed in claim 8, it is characterised in that: described The wrapped step of double-layer stainless steel band carries out middle need and strictly controls production technology and ensure that cable core appearance and performance are not subject to Impact, to ensure the concordance of the constant and wrapped tension force of double-deck steel band laying tension during wrapped, During armouring, steel band lay of lapping must stablize the smooth phenomenon without bottom pour ladle of appearance.
CN201610466715.5A 2016-06-24 2016-06-24 Ship-used optical cable and corresponding manufacturing method thereof Pending CN105911660A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610466715.5A CN105911660A (en) 2016-06-24 2016-06-24 Ship-used optical cable and corresponding manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN201610466715.5A CN105911660A (en) 2016-06-24 2016-06-24 Ship-used optical cable and corresponding manufacturing method thereof

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CN105911660A true CN105911660A (en) 2016-08-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109445047A (en) * 2018-12-14 2019-03-08 江苏中天科技股份有限公司 A kind of dragging optical cable and its manufacturing method
CN111522109A (en) * 2018-03-25 2020-08-11 杭州富通通信技术股份有限公司 Optical cable with ultrahigh weather resistance

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103149650A (en) * 2011-12-07 2013-06-12 上海电缆研究所 Underwater special type wire cable and optical unit structure thereof
CN203149168U (en) * 2013-02-06 2013-08-21 江苏宏图高科技股份有限公司 Ratproof mining optical cable
CN203217130U (en) * 2013-04-23 2013-09-25 江苏亨通光电股份有限公司 Signal transmission cable used for vessel
CN203909360U (en) * 2014-05-22 2014-10-29 长飞光纤光缆四川有限公司 Center pipe type ADSS optical cable
CN204065505U (en) * 2014-08-15 2014-12-31 中国电子科技集团公司第二十三研究所 A kind of flexible steel pipe armouring light ship optical cable
CN104570250A (en) * 2015-01-15 2015-04-29 江苏中天科技股份有限公司 Marine low-smoke halogen-free low-toxicity frame-retardant fire-resistant soft optical cable and manufacturing method thereof
WO2016058421A1 (en) * 2014-10-13 2016-04-21 中天科技海缆有限公司 Equipotential optical fibre unit for high-voltage photoelectric composite cable and preparation method therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103149650A (en) * 2011-12-07 2013-06-12 上海电缆研究所 Underwater special type wire cable and optical unit structure thereof
CN203149168U (en) * 2013-02-06 2013-08-21 江苏宏图高科技股份有限公司 Ratproof mining optical cable
CN203217130U (en) * 2013-04-23 2013-09-25 江苏亨通光电股份有限公司 Signal transmission cable used for vessel
CN203909360U (en) * 2014-05-22 2014-10-29 长飞光纤光缆四川有限公司 Center pipe type ADSS optical cable
CN204065505U (en) * 2014-08-15 2014-12-31 中国电子科技集团公司第二十三研究所 A kind of flexible steel pipe armouring light ship optical cable
WO2016058421A1 (en) * 2014-10-13 2016-04-21 中天科技海缆有限公司 Equipotential optical fibre unit for high-voltage photoelectric composite cable and preparation method therefor
CN104570250A (en) * 2015-01-15 2015-04-29 江苏中天科技股份有限公司 Marine low-smoke halogen-free low-toxicity frame-retardant fire-resistant soft optical cable and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111522109A (en) * 2018-03-25 2020-08-11 杭州富通通信技术股份有限公司 Optical cable with ultrahigh weather resistance
CN111522109B (en) * 2018-03-25 2021-11-23 杭州富通通信技术股份有限公司 Optical cable with ultrahigh weather resistance
CN109445047A (en) * 2018-12-14 2019-03-08 江苏中天科技股份有限公司 A kind of dragging optical cable and its manufacturing method

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Application publication date: 20160831