CN105909504A - Water pump control system - Google Patents
Water pump control system Download PDFInfo
- Publication number
- CN105909504A CN105909504A CN201610410936.0A CN201610410936A CN105909504A CN 105909504 A CN105909504 A CN 105909504A CN 201610410936 A CN201610410936 A CN 201610410936A CN 105909504 A CN105909504 A CN 105909504A
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- China
- Prior art keywords
- port
- water pump
- controller
- control system
- motor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
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- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Non-Positive-Displacement Pumps (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses a water pump control system. The water pump control system comprises at least one set of main drive controller and auxiliary drive controller which are connected in parallel. Each main drive controller comprises a frequency conversion controller, a motor, a pressure meter, an output port, an input port, an expansion port, a Bluetooth port, a bus port, a circuit breaker, a bus, a mobile device, a Bluetooth device, a remote port and a wireless port. Each auxiliary drive controller comprises a circuit breaker, a contactor, an input port, an output port and a motor. Modular design is adopted for the main drive controllers and the auxiliary drive controllers. The water pump control system is directly integrated onto a water pump motor, the standardization degree is improved, and an independent water pump control cabinet is omitted. The water pump control system has powerful built-in communication functions, and networking monitoring and control are realized. Besides, the automatic switching function is set between the multiple main drive controllers. The control system has an automatic operation mode and a manual operation mode, so that debugging or fault diagnosis and analysis is facilitated.
Description
Technical field
The present invention relates to a kind of control system of water pump, the particularly water pump used by secondary water supply equipment control
System.
Background technology
Secondary water supply equipment is a kind of directly connection with municipal network water supply, at city planting ductwork residual compression
On the basis of series connection laminate supply water and guarantee municipal ductwork pressure be not less than set pressure secondary pressurized feedwater
System.Secondary water supply equipment makes full use of ductwork pressure, system lock, stops water pollution once again,
It it is the new type pressurized constant-current stabilizer of high rise building water supply design.Secondary water supply equipment typically uses 2-6 platform
The variable frequency pump group system of water pump composition.Control system of water pump is widely used in secondary water supply device systems
In: on the one hand control system of water pump is according to water supply system to flow and the demand of lift, passes through sensor
Feedback signal controls water pump start and stop quantity and the rotating speed of regulation water pump automatically so that water work is more
Energy-conserving and environment-protective；On the other hand control system of water pump be provided with communication function for realize state prison
Control.Current this kind of control system of water pump is typically realized by independent switch board, is primarily present three aspects
Problem: one is that standardization level is low, uses different configurations to different customer demands, and autgmentability is poor；
Two is switch board electrical equipment configuration complexity, and switch board volume is big；Three be communication function can not meet work as
The requirement of front wisdom water utilities.
For the problems referred to above, the water pump of the control system of water pump of the present invention drives controller to use modularity
Design, is directly integrated on pump motor, and on the one hand it have the advantage that, control system of water pump
Improve standardization level, eliminate independent water pump control cabinet；On the other hand in control system of water pump
Embedding powerful communication function, it is achieved networking is monitored and controlled.
Summary of the invention
For solving above-mentioned technical problem, the invention provides a kind of control system of water pump, it includes parallel connection
Arrange at least one main driving controller and one from drive controller；
Described main driving controller is connected to electrical network by chopper and is connected to bus by bus port
Realizing interconnection communication, described main driving controller also includes:
Frequency-variable controller, according to the rotating speed of system signal regulation motor；
Driven and controlled by described frequency-variable controller the described motor of rotating speed by described bus marco, it is made
For prime mover driven water pump；
Be arranged on the Pressure gauge of exit of pump, measure system pressure and feed back to described frequency-variable controller with
Regulate the rotating speed of described motor；
Input port, accepts from the signal of sensor in system and feeds back to described frequency-variable controller；
Output port, accepts the control signal of control signal and bus from described frequency-variable controller also
Output function element in control system；
ECP Extended Capabilities Port, is connected to remote server feedback information mutual with described frequency-variable controller；
Bluetooth port, for carrying out bluetooth communication mutually reciprocal with described frequency-variable controller with mobile device
Feedback；
Described from driving controller to include chopper, catalyst, input port, output port, and
By described from the motor driving controller to control；Described from driving controller to be connected by described chopper
To described electrical network, and it is connected to described bus to realize and institute by described input port and output port
Stating the interconnection communication of remote server, described catalyst is used for controlling described motor start and stop.Due to described
From driving controller not include frequency-variable controller, thus reduce the cost of control system of water pump；
When having the described main driving controller of many groups with in time driving controller, often organize described main driving and control
Device and realization interconnection between driving controller, organize realizes automatically cutting between described main driving controller more
Change；
The central computer that described remote server controls as water pump system, it is provided with application platform
Software environment as application program.
Wherein, described main driving controller is described frequency-variable controller and chopper, input port, defeated
Go out the integral structure that port, ECP Extended Capabilities Port and bluetooth port are integrated.
Wherein, described main driving controller is described frequency-variable controller and motor is integrated integral type knot
Structure.
Wherein, described motor is asynchronous machine or synchronous motor.
Wherein, described mobile device includes bluetooth and remote port, and it is by described bluetooth and described indigo plant
Tooth port communication, and realize the wireless of described mobile device and remote server by described remote port
Communication.
Wherein, described ECP Extended Capabilities Port includes radio port and Ethernet, and it is by described wireless side cause for gossip
Now with the wireless telecommunications of described remote server, or it is connected to the Internet by described Ethernet and goes forward side by side
One step is connected to described remote server.
By technique scheme, the control system of water pump that the present invention provides is for 2-6 platform in systems
Motor drives water pump and operationally implements to control to system.Control to water pump system, currently mainly
Use frequency-variable controller, PID controller frequency-variable controller within by operation frequency conversion motor and according to
The rotating speed of the speed regulation water pump of demand modeling motor, thus water pump system flow and pressure are adjusted
Whole.
When the setting pressure that the ductwork pressure of water pump system needs less than user, frequency-variable controller is automatic
The rotating speed of rising water pump is to meet system pressure requirements, if motor speed reaches maximum restriction rotating speed
Ductwork pressure is still below the setting pressure that user needs, and wherein the main driving controller of a water pump passes through
Bus passes to other water pumps in system signal and regulates its rotating speed, until water pump system pressure is full
Foot sets pressure.And when water pump runs with minimum frequency in control system of water pump, if system pressure
Set pressure still greater than user, then control system will allow the water pump started recently shut down.If be detected that
Other water pump not being currently running during hypertonia, then will be directed into sleep pattern when front pump.
The control system of water pump of the present invention is configured with the automatic switchover merit organized between main driving controller more
Can, and controlling from the main driving controller driving controller to be organized by correspondence respectively, this automatic switchover merit
The life-span of all motors in equalizing system can be used for, it may be assumed that the operation that control system adds up every motor is little
Time number, and adjust the boot sequence of motor accordingly, first the motor running cumulative time number minimum will open
Dynamic, the motor running cumulative time maximum will finally start.Control system operational mode be divided into automatically and
Manually, it is simple to debugging or fault diagnosis and analysis.
Accept sensor parameters by control system of water pump, control parameter and system protection parameter.It addition,
Control system of water pump be provided with check current frequency-variable controller fault or water system fault message and
The function of the warning messages such as historical failure information.
When city planting ductwork is cut off the water, control system of water pump is automatically stopped operation under liquid level controller control,
City planting ductwork supplies water after recovering, and automatically starts and again recovers the stopping functions of cutting off the water such as normal water supply.User
Without water or water consumption the least time equipment automatically into resting state (shutdown) and keep pressure of supply water, use
During the recovery water of family, system automatically wakens up, and recovers normal water supply.When community has a power failure, by city planting ductwork
Continue to supply water to low district user, have a power failure and do not cut off the water.After equipment restores electricity, automatically start, just recovering
The power failure often supplied water continues to supply water.
Control system of water pump of the present invention is configured with powerful communication function and includes but not limited to: 1. use nothing
Intelligent water is controlled by application program operation in line Bluetooth technology, it is achieved in mobile device, such as mobile phone
Pumping system；2. wireless remote monitering is realized by network interconnection technology (such as GPRS or Ethernet)；③
Networking is realized by industrial bus agreement (such as RS485, Modbus)；4. touch screen operation is configured
Panel realizes local operation.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, embodiment will be described below
The accompanying drawing used required in is briefly described.
Fig. 1 is a kind of control system of water pump principle schematic disclosed in the embodiment of the present invention；
Fig. 2 is the ECP Extended Capabilities Port functional schematic disclosed in the embodiment of the present invention；
Fig. 3 is the mobile device functionality schematic diagram disclosed in the embodiment of the present invention.
In figure, numeral represents:
1. frequency-variable controller 2. motor 3. Pressure gauge
4. output port 5. input port 6. ECP Extended Capabilities Port
7. bluetooth port 8. bus port 9. chopper
10. bus 11. chopper 12. catalyst
13. input port 14. output port 15. motors
16. mobile device 161. bluetooth 162. remote ports
61. radio port 62. Ethernet 63. the Internets
64. remote server 65. application platform
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is entered
Row clearly and completely describes.
Fig. 1 is that parallel configuration has a main driving controller and a water pump from driving controller to control
System principle schematic diagram, as it can be seen, the control system of water pump of the present invention specifically includes and is connected in parallel to
The main driving controller I of electrical network and bus 10 with from driving controller II.
Wherein, main driving controller I includes: frequency-variable controller 1, motor 2, Pressure gauge 3, defeated
Go out port 4, input port 5, ECP Extended Capabilities Port 6, bluetooth port 7, bus port 8 and chopper 9.
Include from driving controller II: chopper 11, catalyst 12, input port 13, output port 14
With motor 15.Main driving controller I and from drive controller II respectively by electrical network by chopper 9
Powering with chopper 11, its communication line is interconnected by bus 10.Due to from driving controller II not
Comprise frequency-variable controller, thus its motor 15 rotating speed controlled be non-adjustable, can only power frequency operation, thus
Reduce the cost of control system of water pump.
The signal that frequency-variable controller 1 on main driving controller I feeds back according to pump group delivery gauge 3
Regulate the rotating speed of water pump automatically: when the ductwork pressure p1 of water supply system is less than the setting pressure that user needs
During power p, the rotating speed of frequency-variable controller 1 self-regulation motor 2 is to meet system pressure requirements；If
When motor speed reaches maximum restriction rotating speed, ductwork pressure p1 is still below the setting pressure p that user needs,
Main driving controller I is passed to from driving controller by 10 signals of bus by its bus port 8
The input port 13 of II, catalyst 12 action after receiving signal from driving controller II, start electricity
Machine 15 power frequency operates, and frequency-variable controller 1 regulates the rotating speed of motor 2, until water supply system output pressure
P2=p；As p2 ＞ p, frequency-variable controller 1 regulates motor 2 and runs slowly, if motor 2 speed
Being transferred to minimum definite value, p2 ＞ p, main driving controller I pass through its bus port 8 by bus
10 signals pass to, from the input port 13 driving controller II, receive from driving controller II
Catalyst 12 action after signal, motor 15 shuts down, and frequency-variable controller 1 regulates turning of motor 2
Speed, until water supply system output pressure p2=p；As p2 ＜ p, water pump Accelerating running；Work as p2=p
Time, water supply system carries out the detection of automatic useless water, then autostop；As p2 ＜ p, water pump
Automatically resume operation；When the setting pressure p needed is less than inlet pressure p1, system does not starts, by
Municipal water supply pipe network is directly to user's pipe network water supply.Output port 4 exports in control signal control system
The assembly such as electrically operated valve.Input port 5 accepts the feedback signal of sensor in system (such as stream
Measure signal, without water conservation signal), pump group system is controlled by frequency-variable controller 1 according to feedback signal.
Main driving controller I is provided with ECP Extended Capabilities Port 6 and bluetooth port 7, is used for realizing the network interconnection.
Bus 10 is passed through by inputting from the running status of 14 motors 15 of output port driving controller II
Port 5 is sent to main driving controller I.The acquisition system motor 15 of main driving controller I timing
Running status, thus be pressure and the flow accurately controlling water supply system.
Additionally, when having the main driving controller I of group with in time driving controller II, multiple stage is main drives control more
The life-span with motors all in equalizing system of automatically switching can be realized, it may be assumed that control system between device I processed
Completely count the hours of operation of every motor, and adjust the boot sequence of motor accordingly, when running accumulative
Between the minimum motors of number will first start, running cumulative time maximum motor will finally start.Control
System running pattern is divided into automatically and manually, it is simple to debugging or fault diagnosis and analysis.
Fig. 2 is ECP Extended Capabilities Port functional schematic of the present invention, including radio port 61, Ethernet 62, mutually
Networking 63, remote server 64 and application platform 65.The ECP Extended Capabilities Port of control system of water pump of the present invention
6 can be interconnected with control centre by two ways: one is with remote by radio port 61 (such as GPRS)
Journey server 64 interconnected communication；Two is by the Internet 63 and remote server 64 by Ethernet 62
Interconnected communication.Control centre by the application platform 65 that is arranged on remote server 64 to water pump system
The functions such as system is monitored.
Fig. 3 is the functional schematic of mobile device of the present invention, including bluetooth 161 and remote port 162.
Bluetooth port 7 interconnects with the bluetooth 161 of mobile device 16, and then mobile device 16 passes through remote port
Mouth 162 and remote server 64 carry out information exchange.
By the main driving controller I of control system of water pump, sensor in system can be set easily
Maximum range, set pressure, sensor feedback type, motor 2 direction, PID parameters,
Sampling period, sleep function, dormancy relevant parameter equal proportion integral differential parameter, water shortage protective switch,
Excessive low water level protection restarts time delay, water detects the functional parameters such as alarm for high voltage setting value, overload protection electric current,
The Protection parameters such as the protection of overvoltage stall protection, current limliting, input phase failure, output open-phase protection, and pass through
Input port 5 is delivered to frequency-variable controller 1 and is analyzed with preset value and performs corresponding action.
Frequency-variable controller 1 can also arrange systematic parameter, such as motor mode setting, electricity, working time, shape
The function setting such as the functions such as state, system start-up automatic turn-on function, motor numbering, motor-locking are with aobvious
Show.
The control system of water pump operational mode of the present invention is divided into automatically and manually, and manual mode is easy to debugging
Or fault diagnosis and analysis.This control system of water pump is provided with the system failure or water system fault
The query functions of warning message such as information and historical failure information, city planting ductwork cut off the water defencive function,
Low discharge sleep mode and the function of not cutting off the water that has a power failure.When community has a power failure, continue to low city planting ductwork
District user supplies water, and after equipment restores electricity, automatically starts, and the power failure recovering normal water supply continues to supply water.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or makes
Use the present invention.Multiple amendment to these embodiments will be aobvious for those skilled in the art
And be clear to, generic principles defined herein can be without departing from the spirit or scope of the present invention
In the case of, realize in other embodiments.Therefore, the present invention is not intended to be limited to shown in this article
These embodiments, and it is to fit to consistent with principles disclosed herein and features of novelty the widest
Scope.
Claims (8)
1. a control system of water pump, it is characterised in that include at least one the main driving being arranged in parallel
Controller and one are from driving controller；
Described main driving controller is connected to electrical network by chopper and is connected to bus by bus port
Realizing interconnection communication, described main driving controller also includes:
Frequency-variable controller, according to the rotating speed of system signal regulation motor；
Driven and controlled by described frequency-variable controller the described motor of rotating speed by described bus marco, it is made
For prime mover driven water pump；
Be arranged on the Pressure gauge of exit of pump, measure system pressure and feed back to described frequency-variable controller with
Regulate the rotating speed of described motor；
Input port, accepts from the signal of sensor in system and feeds back to described frequency-variable controller；
Output port, accepts the control signal of control signal and bus from described frequency-variable controller also
Output function element in control system；
ECP Extended Capabilities Port, is connected to remote server feedback information mutual with described frequency-variable controller；
Bluetooth port, for carrying out bluetooth communication mutually reciprocal with described frequency-variable controller with mobile device
Feedback；
Described from driving controller to include chopper, catalyst, input port, output port, and
By described from the motor driving controller to control；Described from driving controller to be connected by described chopper
To described electrical network, and it is connected to described bus to realize and institute by described input port and output port
Stating the interconnection communication of remote server, described catalyst is used for controlling described motor start and stop；
The central computer that described remote server controls as water pump system, it is provided with application platform
Software environment as application program.
A kind of control system of water pump the most according to claim 1, it is characterised in that described master drives
Movement controller be described frequency-variable controller with chopper, input port, output port, ECP Extended Capabilities Port and
The integral structure that bluetooth port is integrated.
A kind of control system of water pump the most according to claim 2, it is characterised in that described master drives
Movement controller is the integral structure that described frequency-variable controller is integrated with motor.
4. according to a kind of control system of water pump described in any one of claim 1-3, it is characterised in that
Comprise the described main driving controller of 1-3 group with from drive controller, often organize described main driving controller with
Realizing interconnection between controller from driving, organize realizes between described main driving controller automatically switching more.
A kind of control system of water pump the most according to claim 1, it is characterised in that described motor
For asynchronous machine or synchronous motor.
A kind of control system of water pump the most according to claim 1, it is characterised in that described movement
Equipment includes bluetooth and remote port, and it is by described bluetooth and described bluetooth port communication, and passes through
Described remote port realizes the wireless telecommunications of described mobile device and remote server.
A kind of control system of water pump the most according to claim 1, it is characterised in that described extension
Port includes radio port, and it realizes the channel radio with described remote server by described radio port
News connect.
8. according to a kind of control system of water pump described in claim 1 or 7, it is characterised in that described
ECP Extended Capabilities Port includes Ethernet, and it is connected to the Internet by described Ethernet and is further attached to institute
State remote server.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610410936.0A CN105909504A (en) | 2016-06-13 | 2016-06-13 | Water pump control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610410936.0A CN105909504A (en) | 2016-06-13 | 2016-06-13 | Water pump control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105909504A true CN105909504A (en) | 2016-08-31 |
Family
ID=56750913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610410936.0A Pending CN105909504A (en) | 2016-06-13 | 2016-06-13 | Water pump control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105909504A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110161894A (en) * | 2018-11-29 | 2019-08-23 | 浙江达峰科技有限公司 | A kind of variable frequency pump intelligent controller that included WIFI capacitive touch screens LED is shown |
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Application publication date: 20160831 |