CN105908843B - A kind of double-deck Dome roof tank synchronization inversion construction method - Google Patents

A kind of double-deck Dome roof tank synchronization inversion construction method Download PDF

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Publication number
CN105908843B
CN105908843B CN201610269097.5A CN201610269097A CN105908843B CN 105908843 B CN105908843 B CN 105908843B CN 201610269097 A CN201610269097 A CN 201610269097A CN 105908843 B CN105908843 B CN 105908843B
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tank
outer tank
top plate
construction
lifting
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CN105908843A (en
Inventor
王泳文
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China National Chemical Engineering Third Construction Co Ltd
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China National Chemical Engineering Third Construction Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35Extraordinary methods of construction, e.g. lift-slab, jack-block
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H7/00Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
    • E04H7/02Containers for fluids or gases; Supports therefor
    • E04H7/04Containers for fluids or gases; Supports therefor mainly of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35Extraordinary methods of construction, e.g. lift-slab, jack-block
    • E04B2001/3588Extraordinary methods of construction, e.g. lift-slab, jack-block using special lifting or handling devices, e.g. gantries, overhead conveying rails

Abstract

The invention discloses a kind of double-deck Dome roof tank synchronization inversion construction method, tank shell inside and outside the band wallboard of installation → interior outer tank 1~2 formal dress → outer tank mounting of roof plate → inner canister mounting of roof plate → synchronous construction of installation including outer tank bottom → Cold-keeping Layer installation → interior tank bottom, using this method construction double-layer storage tank, relative to conventional construction method, improve construction operation environment, improve efficiency of construction, shorten construction period, reduce work high above the ground, improve safety coefficient, reduce construction tool secondary installing projects amount, avoid the pollution to stainless steel Inner tanks, the finished product protection quality effectively improved, reduce construction cost.

Description

A kind of double-deck Dome roof tank synchronization inversion construction method
Technical field
The present invention relates to a kind of mounting technique of large-scale storage tank, more particularly to a kind of double-deck Dome roof tank synchronization inverted construction Method.
Background technology
Double-layer storage tank is widely used in the storage of the cryogenic liquids such as liquid oxygen, liquid nitrogen, liquefied petroleum gas and ethene.With me The fast development of state's chemical industry, large quantities of grassroot projects are using it as main cryogenic media storage facilities.Due to design, Build in construction technology, low temperature double-layer storage tank has technical requirements high, and difficulty of construction is big, and strongly professional procedure connection is closely special Point.It is required that, it is necessary to which rational construction technique, tight process quality control, can just be effectively ensured and apply during installation Working medium amount, it is ensured that the normal operation after equipment delivery.
In existing double-layer storage tank construction technology, frequently with traditional storage tank inversion technology, i.e. then first inverted construction outer tank, then The method of inverted construction Inner tanks is constructed one by one, is influenceed by construction technology, its long construction period, project progress is had a great influence;Its Inverted construction frock needs secondary installing to remove, and increases its quantities;Meanwhile during the construction of second tank, its raw material, frock, Means materials are had bad luck, installed, removing and cause very big inconvenience to construction, and complete storage tank finished product protection also produces a very large impact, finished product Protect difficulty big.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of double-deck Dome roof tank synchronization inversion construction method, this method The inside and outside tank synchronous construction for realizing double-layer storage tank in industrial installing engineering is implemented, and improves efficiency of construction, shortens construction period, Construction tool secondary installing projects amount is reduced, reduces construction cost.
To achieve the above object, the present invention provides following technical scheme:A kind of double-deck Dome roof tank synchronization inverted construction Method, including interior tank bottom, the construction of outer tank bottom, inner canister top plate, the construction of outer tank top plate and interior tank shell, outer tank wallboard Construction, comprise the following steps:
1), blanking, interior tank bottom, the outer tank bottom of prefabricated storage tank, inner canister top plate, outer tank top plate, interior tank shell, outer tank skin Plate and parts;
2) outer tank bottom, is first assembled, the then Cold-keeping Layer in construction between tank bottom, outer tank bottom, then assemble Inner tank bottoms;
3), the surveying setting-out on interior tank bottom, outer tank bottom, tank shell, the installation site of outer tank wallboard, lifting in positioning Frock, outer tank top plate assembling bracket installation site, then have bad luck Inner tank bottoms by prefabricated Inner tank shells, tank deck material On;
4), the assembling bracket of outer tank top plate is installed on interior tank bottom, outer tank bottom, as inner canister top plate, outer tank top plate Reference for installation;
5) 1~2 band of tank shell collar in crane formal dress, is utilized;
6), inside, between outer tank interlayer install fliping lifting frock;
7) 1~2 band of crane formal dress outer tank wallboard collar, is utilized;
8), inside and outside tank lifting stable steering wheel is installed in fliping lifting frock;
9) outer tank top plate, is assembled using crane, is provided for lifting Inner in the medial center for the outer tank top plate being completed The lifting strengthening frame of tank deck plate;
10) assembling Inner tank deck plates, are lifted using hoist engine, during lifting, are first vertically hung to the fanning strip of inner canister top plate The top of outer tank top plate assembling bracket through being located on interior tank bottom, after loose hook, installation site is moved to using rolling bar;
11) lifting hanger, is installed respectively in the inner side of the outside of Inner tank shells, outer tank wallboard, by fliping lifting frock Suspension hook system is hung on hanger;
12) the other each band wallboards of inside and outside tank are assembled, using fliping lifting frock synchronization fliping lifting, it is inner canister top plate, outer Tank deck plate can together be lifted with wallboard, until all wallboards of inside and outside tank are completed;
13), the weld seam between the perfect interior tank shell of welding, outer tank wallboard and interior tank bottom, outer tank bottom, installs each pipe Mouth, manhole and other parts;
14) fliping lifting frock, is removed;
15), inspect for acceptance.
Preferably, before the assembling bracket of installation outer tank top plate, outer tank top plate is fixed on interim steel bracket, temporary steel Support need to keep certain intensity, and should keep firm in the assembling of outer tank deck plate;The absolute altitude of interim steel bracket is according to outer tank deck Layer wallboard absolute altitude determine, its absolute altitude should than outer tank central deck design spring quantum it is high 20~50mm, with offset welding shrink pair The reduction of outer tank top plate camber influences.
Preferably, when fanning strip assembles, using interim assembling support support fanning strip, the interim support that assembles is using annular Support is assembled, some groups of assembling supports are set along tank center, portable assembling support can also be made of shaped steel.
Preferably, before interior tank bottom, outer tank base plate paving, cross centre line should be marked on the basis of, and press material cutting plan Requirement mark every piece of plate long side with chalk line where the position line, bed board should deploy from centre to both sides carry out.
Preferably, in assembling when tank shell, outer tank wallboard, Inner tank shells carry out coaming plate assembling, outer tank wallboard from inner side Coaming plate assembling is carried out from outside, should simultaneously be lifted when lifting wallboard using fliping lifting frock or lift Inner after first lifting outer tank Tank.
Preferably, fliping lifting frock uses electric block.
Using above-mentioned technical proposal, the present invention effectively realizes the inside and outside tank synchronous construction of double-layer storage tank, positive effect, changed Become conventional construction method, realize the inside and outside tank synchronous construction of double-layer storage tank in industrial installing engineering.Relative to traditional construction side Method, construction operation environment is improved, improve efficiency of construction, shorten construction period, reduce work high above the ground, improve safe system Number, construction tool secondary installing projects amount is reduced, avoids the pollution to stainless steel Inner tanks, the finished product effectively improved is protected Quality is protected, reduces construction cost.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Embodiment
Below in conjunction with the accompanying drawings, by the description to embodiment, the present invention will be further described:
As shown in figure 1, a kind of double-deck Dome roof tank synchronization inversion construction method of the present invention, including interior tank bottom 1, outer tank bottom The construction of plate 2, inner canister top plate 3, the construction of outer tank top plate 4 and interior tank shell 5, the construction of outer tank wallboard 6, including following step Suddenly:
1), blanking, interior tank bottom 1, the outer tank bottom 2 of prefabricated storage tank, inner canister top plate 3, outer tank top plate 4, interior tank shell 5, Outer tank wallboard 6 and parts;
2) outer tank bottom 2, is first assembled, the then Cold-keeping Layer 10 in construction between tank bottom 1, outer tank bottom 2, then assemble Inner tanks Bottom plate 1;Before interior tank bottom 1, outer tank bottom 2 are laid, cross centre line should be marked on the basis of, and use by the requirement of material cutting plan Chalk line marks the position line where every piece of plate long side, and bed board should deploy to carry out from centre to both sides;
3), the surveying setting-out on interior tank bottom 1, outer tank bottom 2, tank shell 5 in positioning, outer tank wallboard 6 installation site, Frock, outer tank top plate assembling bracket installation site are lifted, prefabricated Inner tank shells 5, tank deck material are then had bad luck into Inner tanks On bottom plate 1;
4), the assembling bracket of outer tank top plate 4 is installed on interior tank bottom 1, outer tank bottom 2, as inner canister top plate 3, outer tank The reference for installation of top plate 4;Before the assembling bracket of installation outer tank top plate 4, outer tank top plate 4 is fixed on interim steel bracket, faced When steel bracket need to keep certain intensity, and should keep firm in the assembling of outer tank deck plate;The absolute altitude of interim steel bracket is according to outer The absolute altitude of tank deck layer wallboard determines that its absolute altitude should be higher 20~50mm than outer tank central deck design spring quantum, is received to offset welding Contract the external camber of tank deck plate 4 reduction influence;
5) 1~2 band of the collar of tank shell 5 in crane formal dress, is utilized;
6), inside, fliping lifting frock 9 is installed between outer tank interlayer;
7) 1~2 band of the collar of crane formal dress outer tank wallboard 6, is utilized;
8), inside and outside tank lifting stable steering wheel 7 is installed in fliping lifting frock;
9) outer tank top plate 4, is assembled using crane, is provided for lifting in the medial center for the outer tank top plate 4 being completed The lifting strengthening frame of Inner tank decks plate 3;
10) assembling Inner tank decks plate 3, is lifted using hoist engine, during lifting, is first vertically hung to the fanning strip of inner canister top plate 3 The top for the outer tank top plate assembling bracket being located on interior tank bottom 1, after loose hook, installation site is moved to using rolling bar, When fanning strip assembles, using interim assembling support support fanning strip, the interim support that assembles is using annular assembling support, along storage tank The heart sets some groups of assembling supports, and portable assembling support can also be made of shaped steel, avoid causing danger, can also save installation Time;
11) lifting hanger 8, is installed respectively in the inner side in the outside of Inner tank shells 5, outer tank wallboard 6, by fliping lifting frock 9 suspension hook system is hung on hanger 8;
12) the other each band wallboards of inside and outside tank are assembled, using 9 synchronous fliping lifting of fliping lifting frock, inner canister top plate 3, Outer tank top plate 4 can together be lifted with wallboard, until all wallboards of inside and outside tank are completed;Tank shell 5, outer tank skin in assembling During plate 6, Inner tank shells 5 carry out coaming plate assembling from inner side, and outer tank wallboard 6 carries out coaming plate assembling from outside, utilizes fliping lifting work It should simultaneously be lifted when filling 9 lifting wallboard or lift Inner tanks after first lifting outer tank;
13), the weld seam between the perfect interior tank shell 5 of welding, outer tank wallboard 6 and interior tank bottom 1, outer tank bottom 2, installation are each The mouth of pipe, manhole and other parts;
14) fliping lifting frock, is removed;
15), inspect for acceptance.
To be cost-effective, fliping lifting frock 9 of the present invention uses electric block, and electric block is arranged on column 11.It is vertical Post 11 is installed in the interlayer between inside and outside tank.
It should be noted that due to the method that the present invention uses fliping lifting, interior tank shell 5 of the invention, outer tank wallboard 6 Installation is a-circle-by-a-circle installation from the top down, therefore when installing inner canister top plate 3, outer tank top plate 4, it is necessary to install interior tank shell 5th, outer tank wallboard 6 is located at 1~2 band at top, i.e., 1~2 circle, for fixing inner canister top plate 3, outer tank top plate 4.
The inside and outside tank synchronous construction of the invention for effectively realizing double-layer storage tank, positive effect, change conventional construction method, it is real The inside and outside tank synchronous construction of double-layer storage tank in industrial installing engineering is showed.Relative to conventional construction method, construction operation is improved Environment, improve efficiency of construction, shorten construction period, reduce work high above the ground, improve safety coefficient, it is secondary to reduce construction tool Assembling and disassembling quantities, the pollution to stainless steel Inner tanks is avoided, the finished product protection quality effectively improved, reduction is constructed into This.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention Protection domain.

Claims (6)

1. a kind of double-deck Dome roof tank synchronization inversion construction method, including interior tank bottom (1), the construction of outer tank bottom (2), inner canister Top plate (3), the construction of outer tank top plate (4) and interior tank shell (5), the construction of outer tank wallboard (6), it is characterised in that including with Lower step:
1), blanking, interior tank bottom (1), the outer tank bottom (2) of prefabricated storage tank, inner canister top plate (3), outer tank top plate (4), interior tank skin Plate (5), outer tank wallboard (6) and parts;
2) outer tank bottom (2), is first assembled, the then Cold-keeping Layer (10) in construction between tank bottom (1), outer tank bottom (2), then assemble Inner tank bottoms (1);
3), the surveying setting-out on interior tank bottom (1), outer tank bottom (2), the installation of tank shell (5), outer tank wallboard (6) in positioning Position, lifting frock, outer tank top plate assembling bracket installation site, then have bad luck prefabricated Inner tank shells (5), tank deck material Onto Inner tank bottoms (1);
4), on interior tank bottom (1), outer tank bottom (2) install outer tank top plate (4) assembling bracket, as inner canister top plate (3), The reference for installation of outer tank top plate (4);
5) 1~2 band of tank shell (5) collar in crane formal dress, is utilized;
6), inside, between outer tank interlayer install fliping lifting frock (9);
7) 1~2 band of crane formal dress outer tank wallboard (6) collar, is utilized;
8) inside and outside tank lifting stable steering wheel (7), is installed in fliping lifting frock;
9) outer tank top plate (4), is assembled using crane, is provided for lifting in the medial center for the outer tank top plate (4) being completed The lifting strengthening frame of Inner tank decks plate (3);
10) assembling Inner tank decks plate (3), is lifted using hoist engine, during lifting, is first vertically hung to the fanning strip of inner canister top plate (3) The top for the outer tank top plate assembling bracket being located on interior tank bottom (1), after loose hook, installation site is moved to using rolling bar;
11) lifting hanger (8), is installed respectively in the inner side of the outside of Inner tank shells (5), outer tank wallboard (6), by fliping lifting work The suspension hook system of dress (9) is hung on hanger (8);
12) the other each band wallboards of inside and outside tank are assembled, using the synchronous fliping lifting of fliping lifting frock (9), inner canister top plate (3), Outer tank top plate (4) can together be lifted with wallboard, until all wallboards of inside and outside tank are completed;
13), the weld seam between the perfect interior tank shell (5) of welding, outer tank wallboard (6) and interior tank bottom (1), outer tank bottom (2), peace Fill each mouth of pipe, manhole and other parts;
14) fliping lifting frock, is removed;
15), inspect for acceptance.
2. double-deck Dome roof tank synchronization inversion construction method according to claim 1, it is characterised in that installing outer tank deck Before the assembling bracket of plate (4), outer tank top plate (4) is fixed on interim steel bracket, interim steel bracket need to keep certain intensity, And it should keep firm in the assembling of outer tank deck plate;The absolute altitude of interim steel bracket determines that it is marked according to the absolute altitude of outer tank top layer wallboard Height should be higher 20~50mm than outer tank central deck design spring quantum, to offset the reduction that external tank deck plate (4) camber is shunk in welding Influence.
3. double-deck Dome roof tank synchronization inversion construction method according to claim 2, it is characterised in that assembled in fanning strip When, using interim assembling support support fanning strip, the interim support that assembles is set some using annular assembling support along tank center Group assembling support, portable assembling support can also be made of shaped steel.
4. double-deck Dome roof tank synchronization inversion construction method according to claim 1, it is characterised in that in interior tank bottom (1), before outer tank bottom (2) laying, cross centre line should be marked on the basis of, and every piece is marked with chalk line by the requirement of material cutting plan The position line where plate long side, bed board should deploy to carry out from centre to both sides.
5. double-deck Dome roof tank synchronization inversion construction method according to claim 1, it is characterised in that the tank skin in assembling When plate (5), outer tank wallboard (6), Inner tank shells (5) carry out coaming plate assembling from inner side, and outer tank wallboard (6) carries out coaming plate group from outside Dress, it should simultaneously be lifted when lifting wallboard using fliping lifting frock or lift Inner tanks after first lifting outer tank.
6. double-deck Dome roof tank synchronization inversion construction method according to claim 1, it is characterised in that the fliping lifting Frock uses electric block.
CN201610269097.5A 2016-04-26 2016-04-26 A kind of double-deck Dome roof tank synchronization inversion construction method Active CN105908843B (en)

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CN111305627B (en) * 2020-03-24 2021-10-26 中化二建集团有限公司 Concrete tank room construction method
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