A kind of preparation method of aluminum-composite tungsten material
Technical field
The invention belongs to aluminum matrix composite preparing technical field, be specifically related to tungsten powder as reinforcement, prepare aluminum-composite tungsten material by semi-solid casting technology and mechanical agitation methods.
Background technology
Tungsten has high temperature resistant, high intensity, high rigidity and the feature of low thermal coefficient of expansion, is irreplaceable critical material, especially has special status in defence and military, aerospace field in various fields.But its high density and its application of non-oxidizability official post are limited, it is therefore desirable to exploitation combination property is better than the extraordinary novel light material of tungsten.
Aluminium alloy adds tungsten powder as reinforcement, it is possible to obtain a kind of extraordinary light alloy material, there is high rigidity, high thermal stability, high-wearing feature, high elastic modulus and low-density advantage.Owing to there is bigger density contrast between aluminum and tungsten, therefore use the alloy casting method of routine, hardly result in the uniform aluminum-composite tungsten material of composition.
At present; both at home and abroad about the research of aluminum-composite tungsten material; many employing heat and other static pressuring processes prepare aluminum-composite tungsten material; as the Chinese patent of Patent No. 201410010271.5 discloses a kind of partinium and preparation method thereof; the method selects tungsten powder and aluminium powder by after cold isostatic compaction; carry out that prepared by high temperature insostatic pressing (HIP) blank, sintering prepares aluminum-tungsten alloy block materials; in this technique, whole process needs to be inflated atmosphere protection; prevent Powder Oxidation; high to preparation environmental requirement; during batch mixing due to density contrast relatively greatly, powder mix homogeneously difficulty is big;It addition, the product size using heat and other static pressuring processes to prepare is little, simple shape, it is not suitable for the product that large scale structure is complicated.
Summary of the invention
Present invention aims to above-mentioned existing problems and deficiency, it is provided that a kind of technique is simple, production cost is low, can obtain the preparation method of the uniform aluminum-composite tungsten material of composition.
The technical scheme is that and be achieved in that:
The preparation method of aluminum-composite tungsten material of the present invention, is characterized in comprising the following steps:
Step 1): raw material of aluminum alloy is put in smelting furnace and be smelted into molten aluminium alloy;
Step 2): molten aluminium alloy cooling is formed as semi-solid aluminium alloy liquid, then stirring, while adding tungsten powder;
Step 3): after tungsten powder adds, stands, is warming up to cast temperature simultaneously, semi-solid aluminium alloy liquid is heated into molten aluminium alloy, is again stirred, cast immediately after stirring, obtain aluminum-composite tungsten material.
Wherein, described raw material of aluminum alloy uses 7xxx aluminium alloy.
Described molten aluminium alloy is to be cooled to less than liquidus temperature 20 DEG C-30 DEG C.
The speed of described stirring is 310-350 rev/min.
Described step 2) in mixing time be 10 minutes.
Mixing time in described step 3) is 5 minutes.
Described cast temperature is 730 DEG C-750 DEG C.
Due to the fact that employing adds tungsten powder under the semi-solid state of aluminum alloy melt, it is stirred simultaneously, tungsten powder ratio so can be overcome great, the easily problem of precipitation, thus be conducive to preparing the uniform aluminum-composite tungsten material of composition, and the technique of the present invention is simple, production cost is low, can be used for structure complicated, the manufacture of sizes product.
The present invention is further illustrated below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the micro-organization chart of ingot casting upper end prepared by the present invention.
Fig. 2 is the micro-organization chart of ingot casting lower end prepared by the present invention.
Detailed description of the invention
The preparation method of aluminum-composite tungsten material of the present invention, the raw material of employing is aluminium alloy and pure tungsten powder.First press component list dispensing, then use smelting furnace to carry out aluminium alloy smelting, and molten aluminium alloy is heated to cast temperature and is incubated a period of time;Then the temperature of molten aluminium alloy being brought down below aluminium alloy liquidus temperature 20 DEG C-30 DEG C, enables aluminum alloy to liquation and be formed as semi-solid aluminium alloy liquid, be subsequently adding tungsten powder, and be to add tungsten powder, while being stirred, mixing time is 10 minutes;After tungsten powder adds, the temperature of semi-solid aluminium alloy liquid is increased to cast temperature 730 DEG C-750 DEG C, it is i.e. that the semi-solid aluminium alloy liquid that with the addition of tungsten powder is reheated into molten aluminium alloy, again it is stirred, mixing time is 5 minutes, cast immediately after stirring, obtain aluminum-composite tungsten material.
Below by specific embodiment, the present invention is further illustrated.
Embodiment 1:
Using the present invention to prepare aluminum-composite tungsten material that W content is 5%, preparation method is as follows:
(1) dispensing: according to composition Zn:12%, Mg:3%, Cu:1.5%, Mn:0.1%, Cr:0.2%, Zr:0.2%, Ti:0.1%, W:5%, Al:77.9% carry out dispensing;
(2) melting: in smelting furnace, pure Zn, pure Mg, Al-Cu intermediate alloy, Al-Mn intermediate alloy, Al-Cr intermediate alloy, Al-Zr intermediate alloy, Al-Ti intermediate alloy and pure Al are added heat fusing, and it is superheated to 780 DEG C, molten aluminium alloy carried out refine with hexachlorethane, skims;
(3) W powder is added: molten aluminium alloy is after refine, skimming, its temperature is brought down below liquidus temperature 20-30 DEG C, i.e. 620 DEG C, it is formed as semi-solid aluminium alloy liquid, then uses stirring-head that semi solid aluminum aluminium alloy is stirred, add tungsten powder simultaneously, add complete within 10 minutes, it is to say, mixing time is 10 minutes, the rotating speed of stirring-head is 310-350 rev/min;
(4) after having added W powder, remove stirring-head, then stand, the temperature of semi-solid aluminium alloy liquid is risen to 750 DEG C simultaneously and make it re-form as molten aluminium alloy, cast immediately after being again stirring for 5 minutes, prepare the uniform aluminum of composition-tungsten composite ingot, as depicted in figs. 1 and 2.
Embodiment 2:
Using the present invention to prepare the aluminum composite tungsten material that W content is 10%, preparation method is as follows:
(1) dispensing: according to composition Zn:12%, Mg:3%, Cu:1.5%, Mn:0.1%, Cr:0.2%, Zr:0.2%, Ti:0.1%, W:10%, Al:72.9% carry out dispensing;
(2) melting: in smelting furnace, pure Zn, pure Mg, Al-Cu intermediate alloy, Al-Mn intermediate alloy, Al-Cr intermediate alloy, Al-Zr intermediate alloy, Al-Ti intermediate alloy and pure Al are added heat fusing, and it is superheated to 780 DEG C, molten aluminium alloy carried out refine with hexachlorethane, skims;
(3) W powder is added: molten aluminium alloy is after refine, skimming, its temperature is brought down below liquidus curve 20-30 DEG C, i.e. 620 DEG C, it is formed as semi-solid aluminium alloy liquid, then uses stirring-head that semi solid aluminum aluminium alloy is stirred, add tungsten powder simultaneously, add complete within 10 minutes, it is to say, mixing time is 10 minutes, the rotating speed of stirring-head is 310-350 rev/min;
(4) after having added W powder, remove stirring-head, then stand, the temperature of semi-solid aluminium alloy liquid is risen to 750 DEG C simultaneously and make it re-form as molten aluminium alloy, cast immediately after being again stirring for 5 minutes, prepare the uniform aluminum of composition-tungsten composite ingot, as depicted in figs. 1 and 2.
Embodiment 3:
Using the present invention to prepare the aluminum composite tungsten material that W content is 20%, preparation method is as follows:
(1) dispensing: according to composition Zn:12%, Mg:3%, Cu:1.5%, Mn:0.1%, Cr:0.2%, Zr:0.2%, Ti:0.1%, W:20%, Al:62.9% carry out dispensing;
(2) melting: in smelting furnace, pure Zn, pure Mg, Al-Cu intermediate alloy, Al-Mn intermediate alloy, Al-Cr intermediate alloy, Al-Zr intermediate alloy, Al-Ti intermediate alloy and pure Al are added heat fusing, and it is superheated to 780 DEG C, molten aluminium alloy carried out refine with hexachlorethane, skims;
(3) W powder is added: molten aluminium alloy is after refine, skimming, its temperature is brought down below liquidus curve 20-30 DEG C, i.e. 620 DEG C, it is formed as semi-solid aluminium alloy liquid, then uses stirring-head that semi solid aluminum aluminium alloy is stirred, add tungsten powder simultaneously, add complete within 10 minutes, it is to say, mixing time is 10 minutes, the rotating speed of stirring-head is 310-350 rev/min;
(4) after having added W powder, remove stirring-head, then stand, the temperature of semi-solid aluminium alloy liquid is risen to 750 DEG C simultaneously and make it re-form as molten aluminium alloy, cast immediately after being again stirring for 5 minutes, prepare the uniform aluminum of composition-tungsten composite ingot, as depicted in figs. 1 and 2.
The present invention is described by embodiment, but do not limit the invention, with reference to description of the invention, other changes of the disclosed embodiments, as the professional person for this area is readily apparent that, such change should belong within the scope of the claims in the present invention restriction.