CN105901181A - Jiuhua bowl tea continuous production line - Google Patents
Jiuhua bowl tea continuous production line Download PDFInfo
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- CN105901181A CN105901181A CN201610374381.9A CN201610374381A CN105901181A CN 105901181 A CN105901181 A CN 105901181A CN 201610374381 A CN201610374381 A CN 201610374381A CN 105901181 A CN105901181 A CN 105901181A
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- tea
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- alms bowl
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- 241001122767 Theaceae Species 0.000 title claims abstract description 58
- 238000010924 continuous production Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000003205 fragrance Substances 0.000 claims abstract description 8
- 244000025254 Cannabis sativa Species 0.000 claims description 6
- 230000007480 spreading Effects 0.000 claims description 5
- 238000003892 spreading Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 102000004190 Enzymes Human genes 0.000 abstract 1
- 108090000790 Enzymes Proteins 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- 239000003623 enhancer Substances 0.000 abstract 1
- 238000000855 fermentation Methods 0.000 abstract 1
- 230000004151 fermentation Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000004898 kneading Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 235000019640 taste Nutrition 0.000 description 3
- GLZPCOQZEFWAFX-UHFFFAOYSA-N Geraniol Chemical compound CC(C)=CCCC(C)=CCO GLZPCOQZEFWAFX-UHFFFAOYSA-N 0.000 description 2
- 235000001014 amino acid Nutrition 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 150000008442 polyphenolic compounds Chemical class 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009461 vacuum packaging Methods 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 206010015866 Extravasation Diseases 0.000 description 1
- GLZPCOQZEFWAFX-YFHOEESVSA-N Geraniol Natural products CC(C)=CCC\C(C)=C/CO GLZPCOQZEFWAFX-YFHOEESVSA-N 0.000 description 1
- 239000005792 Geraniol Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 244000062793 Sorghum vulgare Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 230000036251 extravasation Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229940113087 geraniol Drugs 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
Belonging to the field of tea processing and production, the invention provides a Jiuhua bowl tea continuous production line directed at the problem of low production efficiency in existing Jiuhua bowl tea manual making process. The Jiuhua bowl tea continuous production line is formed by connection of an automatic tea tedding machine, an automatic withering machine, an enzyme deactivating machine, piling equipment, a rolling unit, a pile fermentation barrel, a dryer, shaping equipment, shade drying equipment, a fragrance enhancer and a packaging machine in order through a tea conveyor. The Jiuhua bowl tea continuous production line not only preserves the traditional production process of Jiuhua bowl tea, but also improves the productivity, enhances the production efficiency, and increases benefits.
Description
Technical field
The present invention relates to Tea Processing and make field, be specifically related to a kind of nine China's alms bowl tea continuous production lines.
Background technology
It is positioned at the Jiuhuashan of Wan Nan Chizhou City, is one of big sacred Buddhist site of China four.According to Historical Data Data About, Jiuhuashan just abounded in tea in the Tang Dynasty, was China Main Tea Area at that time, was again Famous High-quality Tea and " tribute tea " main product ground.In recent years, in order to pass on great Yang Fojiao tea culture, have developed again " alms bowl " that a kind of tea shape is filled a bowl with rice much like Buddhism monk, be named as the new product of " nine China's alms bowl tea ".Its quality characteristic；Profile
" alms bowl " body colour pool is glossy shinny " dirty-green ", brews rear millet paste yellowish red color or yellowish-brown, and the refreshing thickness of flavour is returned sweet, and fragrance be " flowers and fruits are fragrant ", has a bubble, two bubble tastes dense, and three bubbles, four bubbles are delicious, the five distinguishing character local flavors steeping taste still alcohol..This production and popularization, for promoting tea grower to increase income, tea looks forward to potentiation, country's tax increase plays an important role.
The processing of " nine China's alms bowl tea " is unit operation mostly at present, and work efficiency is low, and production cost is high, promotees its upgrading potentiation for this in the urgent need to a kind of continuous production line, and the continuous production line of this invention just can solve an above-mentioned difficult problem.
Summary of the invention
The technical problem to be solved is:
A kind of make nine China's alms bowl tea continuous production lines, by automatic tea leaf spreading machine, automatic withering machine, green-keeping machine, wet blue or green equipment, knead unit, curer, wet racking of drum, dehydrator, shape equipment processed, the equipment that dries in the shade, fragrance extracting machine and packer and pass sequentially through tea conveyance machine and be formed by connecting.
Further, described tea leaf tedder is rectangular box formula structure, divides at least 1 layer, and each layer is driven by driving chain, from top to bottom rotates and carries out the blue or green operation in automatization stand.
Further, described automatic withering machine is provided with blows a cold wind over and hot air apparatus, uses layering air intake to wither with the mode of wind-guiding.
Further, described wet blue or green equipment rectangular box formula structure, at least 1 layer, each layer is driven by driving chain, casing integral sealing, the most automatic wet green grass or young crops.
Further, kneading described in uses vibra shoot to assist conveying, by Folium Camelliae sinensis work " dismission formula " conveying between unit and curer.
Further, described wet racking of drum is by the stainless guiding principle cylinder barrel being arranged in frame, and drum head is provided with taper tea outlet composition, automatic switch control go out tea.
Further, described shape equipment processed is intelligent hydraulic shape the most processed machine, and operating pressure is 25MPa.
Further, described in dry in the shade the equipment netted box typed structure of rectangular Stainless Steel, at least 1 layer, each layer is by chain-driving.
Further, described production line all have employed intelligent temperature control, regularly, pressurize, weigh.
The invention has the beneficial effects as follows: a kind of of the present invention makes nine China's alms bowl tea continuous production lines, not only use serialization conveyer device, and the key equipments such as automatic kneading twister group, hydraulic pressure shape machine, far infrared fragrance extracting machine, vacuum packing machine, all have employed intelligent temperature control, regularly, pressurize, dispatch control system of weighing, so improving work efficiency 2-3 times, energy-conservation 35%, reduce production cost 70%, and product color, smell, taste and shape are preferable, deeply welcome by Producer.
Accompanying drawing explanation
Fig. 1 is described a kind of equipment connection diagram making nine China's alms bowl tea continuous production lines；
Fig. 2 is wet racking of drum structural representation in described a kind of making nine China alms bowl tea continuous production lines；
In figure, 1-automatic tea leaf spreading machine, 2-automatic withering machine, 3-green-keeping machine, the wet blue or green equipment of 4-, 5-kneads unit, 6-curer, the wet racking of drum of 7-, 8-dehydrator, 9-shape equipment, 10-dries in the shade equipment, 11-fragrance extracting machine, 12-packer, 13-vibra shoot, 14-tea conveyance machine, 71-frame, 72-cylindrical drum, 73-tea outlet.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described in detail.
One nine China alms bowl tea continuous production line as shown in Figure 1, by automatic tea leaf spreading machine 1, automatic withering machine 2, green-keeping machine 3, wet blue or green equipment 4, kneads unit 5, curer 6, wet racking of drum 7, dehydrator 8, shape equipment 9 processed, the equipment 10 that dries in the shade, fragrance extracting machine 11 and packer 12 and passes sequentially through tea conveyance machine 14 and be formed by connecting.
Preferred automatic tea leaf spreading machine 1: be the tea leaf tedder of self design, for long 3 meters, wide 1.2 meters, the rectangular box formula structure of high 2 meters, with point 4 layers of stand green grass or young crops, driving chain drive, from top to bottom rotate and carry out the blue or green operation in automatization stand.
The most luxuriant machine 2 that withers: for 6CWD10 tea withering machine, this machine is provided with blows a cold wind over and hot air apparatus, layering air intake withers with the mode of wind-guiding, makes every layer of bud-leaf equilibrium be acted on air quantity by mutually synthermal, to accelerate to wither process, improves quality of withering.
Preferably complete machinery 3: for 6CH-80 type electric heating green-keeping machine, is completed bud-leaf by electrothermal high-temperature, enzymatic oxidation processed activity, the prevention red change of deep oxidation.
Preferred wet blue or green equipment 4: for the wet blue or green equipment of self design, this equipment is long 3 meters, wide 1.2 meters, the rectangular box formula structure of high 2 meters, driven by driving chain, the most automatic wet green grass or young crops, its operation is divided into 4 layers of closing to rotate to make to be incubated wet green grass or young crops, allows bud-leaf include tea polyphenols and coffee is cried out, aminoacid, tea polysaccharide generation compound reaction converts and forms new product.
Preferably kneading unit 5: by 4 6CH-45 type Famous High-quality Tea kneading machines, series winding composition is kneaded unit and will knead leaf work " dismission formula " conveying with vibra shoot 13.Additionally, it is program control by intelligence control system to knead pressue device, Various Seasonal can pass through different intelligent pressuring method, on the one hand through the effect of kneading, bud-leaf is kneaded into bar, on the other hand passes through to knead extruding tea juice and improves crushing juice rate.
Institute's preferably baking machine 6: for 6CH-25 type air flow dryer, by the air stove configured, heat air delivery bakees, and makes bud-leaf preliminarily dried.
Preferred wet racking of drum 7: for manufacturing wet blue or green equipment voluntarily, for high 1.2 meters, the stainless guiding principle cylinder barrel 72 of diameter 0.3 meter, its drum head is provided with tea outlet 73, automatic switch control goes out tea；Enter wet racking of drum when bakeing leaf, under the comprehensive wet heap effect of moisture, temperature and oxygen, produce complicated chemical change hydrolysis and generate the fragrant sweet substance such as tea polysaccharide, aminoacid, geraniol and make leaf color transfer orange and maroon to.
Preferably answer baking machinery 8: for 6CH-20 type air flow dryer, by hot blast high temperature action, on the one hand terminate polyphenols oxidation, on the other hand continue to be dried dehydration and make its water content at 9-10%, it is simple to rear road presses into alms bowl shape.
Shape equipment 9 the most processed: for intelligent hydraulic shape the most processed machine, leaf will be dried again and pass through intelligence conveyer device and compression system, and with the pressure of 25MPa, be compressed to alms bowl shape by mould.This machine maximum feature, is provided with electric heating steam engine on a conveyor, available from large, medium and small three discharge rates, enters steam to shape foliar spray processed and makes it soften to be easy to shaped extrusion.
Preferably dry in the shade equipment 10: dries in the shade equipment for manufacturing ventiation type voluntarily, and this captain 6.5 meters is wide 1.2 meters, high 1.6 meters, is divided into 6 layers of (every floor height 0.25 meter) netted box typed structure of rectangular Stainless Steel；It acts on the alms bowl tea that will be pressed into, sends into ventiation type and dries in the shade in equipment, by naturally dry in the shade or in the device effect that breezes that sets, allow aqueous extravasation in it, surface water slowly volatilizees, and makes alms bowl tea shape fix further.
Institute's preferably aroma increasing equipment 11: for 6CTH 1 far infrared fragrance extracting machine, this machine is provided with intelligent temperature control and time control device, can arrange Titian temperature and time voluntarily, carries out far infrared Titian so that it is produce good " flowers and fruits are fragrant ".
Institute's preferably packaging facilities 12: for DZ-500 automatic vaccum packager, be provided with intelligence pack, weigh, pack, sealing device, the alms bowl fresh-keeping storage of tea automatic vacuum packaging can be carried out.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.The present invention is not restricted to the described embodiments; the principle that the present invention is simply described described in above-described embodiment and description; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements both fall within the range of claimed invention.Claimed scope is defined by appending claims and equivalent thereof.
Claims (9)
1. make nine China's alms bowl tea continuous production lines, it is characterized in that: by automatic tea leaf spreading machine (1), automatic withering machine (2), green-keeping machine (3), wet blue or green equipment (4), knead unit (5), curer (6), wet racking of drum (7), dehydrator (8), shape equipment processed (9), the equipment that dries in the shade (10), fragrance extracting machine (11) and packer (12) and pass sequentially through tea conveyance machine (14) and be formed by connecting.
2. a kind of making nine China as claimed in claim 1 alms bowl tea continuous production lines, is characterized in that: described tea leaf tedder (1) is rectangular box formula structure, and dividing at least 1 layer, each layer is driven by driving chain, from top to bottom rotate and carry out automatization's stand green grass or young crops operation.
3. a kind of making nine China as claimed in claim 1 alms bowl tea continuous production lines, is characterized in that: described automatic withering machine (2) is provided with to be blown a cold wind over and hot air apparatus, use layering air intake to wither with the mode of wind-guiding.
4. a kind of making nine China as claimed in claim 1 alms bowl tea continuous production lines, is characterized in that: described wet blue or green equipment (4) rectangular box formula structure, at least 1 layer, each layer is driven by driving chain, casing integral sealing, the most automatic wet green grass or young crops.
5. as claimed in claim 1 a kind of make nine China's alms bowl tea continuous production lines, it is characterized in that: described in knead and between unit (5) and curer (6), use vibra shoot (13) to assist conveying, Folium Camelliae sinensis is made " dismission formula " and carries.
6. a kind of making nine China as claimed in claim 1 alms bowl tea continuous production lines, it is characterized in that: described wet racking of drum (7) is by the stainless guiding principle cylinder barrel (72) being arranged in frame (71), and drum head is provided with taper tea outlet (73) composition, automatic switch control go out tea.
7. a kind of making nine China as claimed in claim 1 alms bowl tea continuous production lines, is characterized in that: described shape equipment (9) processed is intelligent hydraulic shape the most processed machine, and operating pressure is 25MPa.
8. as claimed in claim 1 a kind of make nine China's alms bowl tea continuous production lines, it is characterized in that: described in dry in the shade the netted box typed structure of equipment (10) rectangular Stainless Steel, at least 1 layer, each layer is by chain-driving.
9. a kind of as described in claim 1～8 makes nine China's alms bowl tea continuous production lines, it is characterized in that: described production line all have employed intelligent temperature control, regularly, pressurize, weigh.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610374381.9A CN105901181A (en) | 2016-05-26 | 2016-05-26 | Jiuhua bowl tea continuous production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610374381.9A CN105901181A (en) | 2016-05-26 | 2016-05-26 | Jiuhua bowl tea continuous production line |
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| CN105901181A true CN105901181A (en) | 2016-08-31 |
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| CN201610374381.9A Pending CN105901181A (en) | 2016-05-26 | 2016-05-26 | Jiuhua bowl tea continuous production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107136251A (en) * | 2017-06-09 | 2017-09-08 | 安徽九朵莲实业股份有限公司 | A kind of production line of processing and fabricating stem of noble dendrobium black tea |
| CN107410546A (en) * | 2017-08-14 | 2017-12-01 | 安徽九朵莲实业股份有限公司 | A kind of keemun rice brick makes production line |
| CN107529405A (en) * | 2017-08-14 | 2018-01-02 | 安徽九朵莲实业股份有限公司 | A kind of processing and fabricating system of keemun Semen Coicis brick tea |
| CN108077467A (en) * | 2018-01-08 | 2018-05-29 | 池州芦山生态农庄科技开发有限公司 | The bent milli tea continuous production line of nine China of one kind |
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| CN107529405A (en) * | 2017-08-14 | 2018-01-02 | 安徽九朵莲实业股份有限公司 | A kind of processing and fabricating system of keemun Semen Coicis brick tea |
| CN108077467A (en) * | 2018-01-08 | 2018-05-29 | 池州芦山生态农庄科技开发有限公司 | The bent milli tea continuous production line of nine China of one kind |
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Application publication date: 20160831 |