CN105897109A - Alternating-current voltage-regulating speed-regulating apparatus - Google Patents

Alternating-current voltage-regulating speed-regulating apparatus Download PDF

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Publication number
CN105897109A
CN105897109A CN201610424646.1A CN201610424646A CN105897109A CN 105897109 A CN105897109 A CN 105897109A CN 201610424646 A CN201610424646 A CN 201610424646A CN 105897109 A CN105897109 A CN 105897109A
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CN
China
Prior art keywords
chip microcomputer
speed
voltage
regulating
main control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610424646.1A
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Chinese (zh)
Inventor
毕凯
毛新宇
王海飞
隋仕清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN KEXIN LIFTING ELECTRIC APPLIANCE Co Ltd
Original Assignee
DALIAN KEXIN LIFTING ELECTRIC APPLIANCE Co Ltd
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Publication date
Application filed by DALIAN KEXIN LIFTING ELECTRIC APPLIANCE Co Ltd filed Critical DALIAN KEXIN LIFTING ELECTRIC APPLIANCE Co Ltd
Priority to CN201610424646.1A priority Critical patent/CN105897109A/en
Publication of CN105897109A publication Critical patent/CN105897109A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00Arrangements or methods for the control of AC motors characterised by a control method other than vector control
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2205/00Indexing scheme relating to controlling arrangements characterised by the control loops
    • H02P2205/01Current loop, i.e. comparison of the motor current with a current reference
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2205/00Indexing scheme relating to controlling arrangements characterised by the control loops
    • H02P2205/07Speed loop, i.e. comparison of the motor speed with a speed reference
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2207/00Indexing scheme relating to controlling arrangements characterised by the type of motor
    • H02P2207/01Asynchronous machines

Abstract

The invention discloses an alternating-current voltage-regulating speed-regulating apparatus, and belongs to the technical field of digital electric control equipment. The alternating-current voltage-regulating speed-regulating apparatus is characterized by comprising a main-control single chip microcomputer (1), a first detection single chip microcomputer (2), a second detection single chip microcomputer (3), a third detection single chip microcomputer (4), a on-off control single chip microcomputer (5), a driving module (6), an analog value input module (7), a switching value input module (8) and an AC/AC conversion module (9), wherein the main-control single chip microcomputer (1) is electrically connected with the first detection single chip microcomputer (2), the second detection single chip microcomputer (3), the third detection single chip microcomputer (4), the on-off control single chip microcomputer (5), the driving module (6), the analog value input module (7), the switching value input module (8) and the AC/AC conversion module (9) separately. Compared with the prior art, the alternating-current voltage-regulating speed-regulating apparatus has the advantages of convenient operation, simple structure, reliable performance, rapid and convenient maintenance, high adaptability, and the like.

Description

A kind of AC voltage-regulating speed-regulating apparatus
Technical field
The invention belongs to numeral control panel technical field, in particular, belong to a kind of AC voltage adjusting and adjust Speed variator.
Background technology
AC stator variable voltage control control system in prior art, is a ripe controllable silicon phase place lifting Electric motor control system.Crane motor governing system uses the mould that ABB AB produces in a large number at present Analog quantity AC stator variable voltage control control system, and the analog quantity AC stator that Siemens produces Variable voltage control control system.Their control mode all uses Analog control mode, each parameter of system All regulating with potentiometer, signal display uses light emitting diode.
The simulation governing system of prior art uses external speed ring and the double of internal current ring composition to close mostly Loop systems, torque capacity can realize by changing the current limit of rheonome, so can keep away Exempt from torque shock ends.Acceleration and deceleration that motor is smooth set time consistency with interior ramp generator, can subtract Few to mechanical shock, elongate member service life.Arrangements for speed regulation have level or two kinds of forms of stepless control, Speed adjustable range is from 5%~100%.The mechanical property of Speed closed-link system is hard and speed is steady.
The use environment at crane scene is relatively more severe, dust is many, temperature is high, it is very big especially to shake, mould Analog quantity control system parameter is to be set by potentiometer, owing to dust and vibrations reason use for a long time and there will be Parameter sets drift.Owing to analog quantity components and parts temperature influence drifts about, systematic parameter often needs Adjust.Its velocity feedback mode uses test electromotor and pulse codr, as used pulse codr to need Increase a conversion equipment, add the trouble point of whole system.Due to system self after breaking down There is no self diagnosis and monitoring memory, therefore lookup fault can be relatively difficult.Owing in prior art, system does not has Design anti-slip hook defencive function, use scene once to slip hook accident at crane.
Along with the development of microelectric technique, microprocessor and computer software, make the various of speed regulating control Function the most all can pass through microprocessor, realizes by software.I.e. from the simulation in past control to simulation- Numeral mixing controls development, finally realizes total digitalization.Automatic control technology enters computer age at present, Need by using the present computer technology crane control characteristic to be tied mutually with the process of integrated information data Close.Digitized is general at industrial circle of the basis of governing system automatization, particularly current web technology And with development, the most more determine numerically controlled leading position.
Summary of the invention
The present invention, in order to efficiently solve above technical problem, gives a kind of ac voltage speed control dress Put.
A kind of AC voltage-regulating speed-regulating apparatus of the present invention, it is characterised in that include main control singlechip, first Detection single-chip microcomputer, the second detection single-chip microcomputer, the 3rd detection single-chip microcomputer, on-off control single-chip microcomputer, driving mould Block, Analog input mModule, switching input module, AC/AC conversion module, main control singlechip is respectively With first detection single-chip microcomputer, second detection single-chip microcomputer, the 3rd detection single-chip microcomputer, on-off control single-chip microcomputer, Module, Analog input mModule, switching input module, AC/AC conversion module is driven to be electrical connected.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that tachometer feed-back signal, passes through DC/DC modular converter A10 is transformed to 0~± 10V voltage signal, delivers to the defeated of the first detection single-chip microcomputer Enter end, be converted into digital quantity signal through internal A/D converter, produce speed through data processor Actual value, by the communication between main control singlechip and the first detection single-chip microcomputer, is transferred to master control signal The input of single-chip microcomputer constitutes Speed closed-link system.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that rotor frequency feedback pulse signal is logical After crossing optical coupling module isolation, deliver to the input of the second detection single-chip microcomputer, produce through data processor Speed actual value, by the communication between main control singlechip and the second detection single-chip microcomputer, is transferred to signal The input of main control singlechip constitutes Speed closed-link system.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that rotor voltage feedback signal, passes through V/F Conversion is converted into rotor voltage, delivers to the input of the 3rd detection single-chip microcomputer, produces through data processor Raw speed actual value, by the communication between main control singlechip and the 3rd detection single-chip microcomputer, transmits signal Input to main control singlechip constitutes Speed closed-link system.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that main control singlechip output report lock controls to patrol Collect signal and control the first relay to on-off control single-chip microcomputer, on-off control single-chip microcomputer through power driver module K1 action is to control machinery report lock PS action.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that main control singlechip output rotor loop is cut Except resistance control logical signal is to on-off control single-chip microcomputer, on-off control single-chip microcomputer is through power driver module control Make the second relay K the 2, the 3rd relay K 3 action control rotor loop excision resistance contactor R1 to move Make.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that main control singlechip is after data process Output start pulse signal is given and is driven module, drives module trigger silicon controlled module U1 and then drive three-phase Asynchronous machine rotary motion.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that Analog input mModule and switching value are defeated Enter the input signal of module after operation amplifier, be input to main control singlechip and be converted into numeral through internal A/D Amount.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that use in switching input module and grasp Making the coaxial potentiometer of handle as speed preset, input voltage 0~± 10 is relative to speed 0~100% Normal speed, the A/D conversion delivered within main control singlechip by computing becomes analog quantity into digital quantity, By main control singlechip processing controls.
AC voltage-regulating speed-regulating apparatus in accordance with the above, it is preferable that current feedback signal passes through Current Mutual Inductance Device detects current signal, is converted to voltage signal through AC/AC conversion module, delivers to main control singlechip, It is converted into digital quantity signal through internal A/D converter, constitutes current closed-loop system through data processor System.
The present invention compared with prior art has easy to operate, simple in construction, dependable performance, maintenance just The advantages such as victory, strong adaptability.The AC voltage-regulating speed-regulating apparatus of the present invention compares with simulation governing system, Technical performance has the following advantages: static accuracy is high, is not affected by ambient temperature;Dynamic property is good, By means of abundant software, it is easy to accomplish all kinds of self adaptations and complex controll;Speed-regulating range width;Voltage wave Dynamic little;Parameter realizes software implementation, without drift effect;Number of elements used is few, is difficult to lose efficacy;Setting value Quantization degree is high, and state repetitive rate is good;Amplifier and interstage coupling noise are the least, and electromagnetic interference is little; Debugging is i.e. gone into operation flexible, it is easy to design and Amending design;Standard and generalization degree are high, except host CPU Outside module, only several add-on modules;Can realize, the polynary closed loop control including technological parameter;Suitable Wide by scope, all kinds of speed Control can be realized and be easily achieved and single-chip microcomputer or PLC system communication.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of AC voltage-regulating speed-regulating apparatus of the present invention;
Accompanying drawing 2 is the structural representation of silicon controlled module U1 in AC voltage-regulating speed-regulating apparatus of the present invention.
Detailed description of the invention
Fig. 1 is the structural representation of AC voltage-regulating speed-regulating apparatus of the present invention;The AC voltage adjusting of the present embodiment is adjusted Speed variator includes that main control singlechip 1, first detects single-chip microcomputer 2, second and detects single-chip microcomputer the 3, the 3rd detection Single-chip microcomputer 4, on-off control single-chip microcomputer 5, driving module 6, Analog input mModule 7, On-off signal Module 8, AC/AC conversion module 9, main control singlechip 1 is examined with the first detection single-chip microcomputer 2, second respectively Survey single-chip microcomputer the 3, the 3rd detection single-chip microcomputer 4, on-off control single-chip microcomputer 5, drive module 6, analog quantity defeated Enter module 7, switching input module 8, AC/AC conversion module 9 are electrical connected.
Tachometer feed-back signal, is transformed to 0~± 10V voltage letter by DC/DC modular converter 10 Number, deliver to the input of the first detection single-chip microcomputer 2, be converted into digital quantity letter through internal A/D converter Number, produce speed actual value through data processor, by main control singlechip 1 and the first detection monolithic Communication between machine 2, input signal being transferred to main control singlechip 1 constitutes Speed closed-link system.
Rotor frequency feedback pulse signal, delivers to the input of the second detection single-chip microcomputer 3, at data Reason program produces speed actual value, by the communication between main control singlechip 1 and the second detection single-chip microcomputer 3, Input signal being transferred to main control singlechip 1 constitutes Speed closed-link system.
Rotor voltage feedback signal, is converted into rotor voltage by V/F conversion, delivers to the 3rd detection monolithic The input of machine 4, produces speed actual value through data processor, by main control singlechip 1 and the Communication between three detection single-chip microcomputers 4, input signal being transferred to main control singlechip 1 constitutes speed Closed loop system.
Main control singlechip 1 output report lock controls logical signal to on-off control single-chip microcomputer 5, on-off control list Sheet machine 5 controls the first relay K 1 action to control machinery report lock PS action through power driver module 51.
Main control singlechip 1 output rotor loop excision resistance control logical signal to on-off control single-chip microcomputer 5, On-off control single-chip microcomputer 5 controls the second relay K the 2, the 3rd relay K 3 through power driver module 52 The excision resistance contactor R1 action of action control rotor loop.
Main control singlechip 1 exports start pulse signal to driving module 6, driving mould after data process Block 6 triggers silicon controlled module U1 and then drives threephase asynchronous machine rotary motion.
The input signal of Analog input mModule 7 and switching input module 8, after operation amplifier, inputs It is converted into digital quantity through internal A/D to main control singlechip 1.
Switching input module 8 uses and operates the coaxial potentiometer of handle as speed preset, input Voltage 0~± 10, relative to speed 0~the normal speed of 100%, is delivered in main control singlechip 1 by computing The A/D conversion in portion becomes analog quantity into digital quantity, by main control singlechip 1 processing controls.
Current feedback signal detects current signal by current transformer, through AC/AC conversion module 9 turns It is changed to voltage signal, delivers to main control singlechip 1, be converted into digital quantity signal through internal A/D converter, Current closed-loop system is constituted through data processor.
Fig. 2 is the structural representation of silicon controlled module U1 in AC voltage-regulating speed-regulating apparatus of the present invention, and five is right Controllable silicon inverse parallel is serially connected on every phase winding.Phase controlling during pressure regulation, when load current circulates, The forward controllable silicon of a phase and the reverse controllable silicon of another group is at least had to simultaneously turn on, so as three-phase Bridge rectifier is such, it is desirable to each silicon controlled trigger pulse width all should be greater than 60 °, or uses Two-pulse triggering.Using Two-pulse triggering circuit, during phase-shift voltage regulating, output voltage waveforms is not the most sinusoidal Ripple, understands through analyzing, and output voltage does not contains even-order harmonic, with triple-frequency harmonics for main one-tenth in odd harmonic Point.
If motor winding is without zero line, although then triple-frequency harmonics electromotive force exist, without have three times humorous Ripple electric current.Owing to motor winding belongs to inductive load, current waveform can smooth than voltage waveform, but still contains Having harmonic wave, thus produce the harmful effects such as pulse torque and added losses, this is thyristor regulating volt circuit Shortcoming.When motor positive and inverse runs, in addition to rotating forward the controllable silicon 1-6 of work, negative phase sequence need be supplied The controllable silicon 7-10 of power supply, they are together with 1,4, realize inverting work.
This circuit can also realize reverse rotating brake and the dynamic braking of motor.During reverse rotating brake, work Controllable silicon i.e. six devices of reversion work described above.When needs carry out dynamic braking, can Work asymmetrically with the several controllable silicon of the formal character according to braking circuit, such as, allow 1,2,6 three Individual break-over of device, other device is both off, so that it may make to flow through in motor stator winding DC current, faced by The rotor being rotating produces braking action.

Claims (10)

1. an AC voltage-regulating speed-regulating apparatus, it is characterised in that include main control singlechip (1), the first detection Single-chip microcomputer (2), the second detection single-chip microcomputer (3), the 3rd detection single-chip microcomputer (4), on-off control single-chip microcomputer (5), drive Dynamic model block (6), Analog input mModule (7), switching input module (8), AC/AC conversion module (9), Main control singlechip (1) detects single-chip microcomputer (2), the second detection single-chip microcomputer (3), the 3rd detection monolithic respectively with first Machine (4), on-off control single-chip microcomputer (5), driving module (6), Analog input mModule (7), On-off signal mould Block (8), AC/AC conversion module (9) are electrical connected.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that tachometer generator Feedback signal, is transformed to 0~± 10V voltage signal by DC/DC modular converter A10, delivers to first The input of detection single-chip microcomputer (2), is converted into digital quantity signal, through data through internal A/D converter Processing routine produces speed actual value, by leading between main control singlechip (1) and the first detection single-chip microcomputer (2) News, input signal being transferred to main control singlechip (1) constitutes Speed closed-link system.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that rotor frequency is anti- Feedback pulse signal, after being isolated by optical coupling module, delivers to the input of the second detection single-chip microcomputer (3), passes through Data processor produces speed actual value, by between main control singlechip (1) and the second detection single-chip microcomputer (3) Communication, signal be transferred to main control singlechip (1) input constitute Speed closed-link system.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that rotor voltage is anti- Feedback signal, is converted into rotor voltage by V/F conversion, delivers to the input of the 3rd detection single-chip microcomputer (4), Speed actual value is produced, by main control singlechip (1) and the 3rd detection single-chip microcomputer (4) through data processor Between communication, signal be transferred to main control singlechip (1) input constitute Speed closed-link system.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that main control singlechip (1) output report lock control logical signal drives through power to on-off control single-chip microcomputer (5), on-off control single-chip microcomputer (5) Dynamic model block (51) controls the first relay K 1 action to control machinery report lock PS action.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that main control singlechip (1) excision resistance in output rotor loop controls logical signal to on-off control single-chip microcomputer (5), on-off control monolithic Machine (5) controls the second relay K the 2, the 3rd relay K 3 action control rotor through power driver module (52) Loop excision resistance contactor R1 action.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that main control singlechip (1) after data process, output start pulse signal is given and is driven module (6), drives module (6) to trigger controlled Silicon module U1 and then drive threephase asynchronous machine rotary motion.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that analog input The input signal of module (7) and switching input module (8), after operation amplifier, is input to main control singlechip (1) It is converted into digital quantity through internal A/D.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that On-off signal Module (8) uses and potentiometer that operation handle is coaxial is as speed preset, input voltage 0~± 10 relative In speed 0~the normal speed of 100%, deliver to the internal A/D of main control singlechip (1) by computing and change handle Analog quantity becomes digital quantity, by main control singlechip (1) processing controls.
AC voltage-regulating speed-regulating apparatus the most according to claim 1, it is characterised in that current feedback Signal detects current signal by current transformer, is converted to voltage letter through AC/AC conversion module (9) Number, deliver to main control singlechip (1), be converted into digital quantity signal, through data through internal A/D converter Processing routine constitutes current closed-loop system.
CN201610424646.1A 2016-06-16 2016-06-16 Alternating-current voltage-regulating speed-regulating apparatus Pending CN105897109A (en)

Priority Applications (1)

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CN201610424646.1A CN105897109A (en) 2016-06-16 2016-06-16 Alternating-current voltage-regulating speed-regulating apparatus

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Application Number Priority Date Filing Date Title
CN201610424646.1A CN105897109A (en) 2016-06-16 2016-06-16 Alternating-current voltage-regulating speed-regulating apparatus

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101388640A (en) * 2008-07-11 2009-03-18 上海智大电子有限公司 Pressure and speed regulating system for semi-digital AC stator
CN201270495Y (en) * 2008-09-18 2009-07-08 彭少贤 Electricity saving device
CN102185555A (en) * 2010-12-28 2011-09-14 上海智大电子有限公司 Digitalized alternating-current voltage and speed regulation device
CN105429515A (en) * 2015-12-14 2016-03-23 长沙奥托自动化技术有限公司 System and method for controlling three-phase asynchronous motor to rotate reversely from forwards
CN205829517U (en) * 2016-06-16 2016-12-21 大连科信起重电器有限公司 A kind of AC voltage-regulating speed-regulating apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101388640A (en) * 2008-07-11 2009-03-18 上海智大电子有限公司 Pressure and speed regulating system for semi-digital AC stator
CN201270495Y (en) * 2008-09-18 2009-07-08 彭少贤 Electricity saving device
CN102185555A (en) * 2010-12-28 2011-09-14 上海智大电子有限公司 Digitalized alternating-current voltage and speed regulation device
CN105429515A (en) * 2015-12-14 2016-03-23 长沙奥托自动化技术有限公司 System and method for controlling three-phase asynchronous motor to rotate reversely from forwards
CN205829517U (en) * 2016-06-16 2016-12-21 大连科信起重电器有限公司 A kind of AC voltage-regulating speed-regulating apparatus

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