CN105893648A - Selection method of high-voltage electric lead path of hybrid power and electromobile - Google Patents

Selection method of high-voltage electric lead path of hybrid power and electromobile Download PDF

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Publication number
CN105893648A
CN105893648A CN201510039400.8A CN201510039400A CN105893648A CN 105893648 A CN105893648 A CN 105893648A CN 201510039400 A CN201510039400 A CN 201510039400A CN 105893648 A CN105893648 A CN 105893648A
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voltage
lead
temperature rise
module
hybrid power
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CN105893648B (en
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粟亮
孙韬
王成君
杨晓军
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Delphi Packard Electric Systems Co Ltd
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Delphi Packard Electric Systems Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation

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Abstract

The invention relates to a selection method of a high-voltage electric lead path of a hybrid power and electromobile. The selection method is characterized by comprising the following steps: 1) establishing a vehicle model, and carrying out electric load simulation to obtain a high-voltage lead current curve; 2) establishing a lead model, carrying out lead thermal simulation according to the high-voltage lead current curve, and obtaining the real-time temperature rise data of the high-voltage lead; 3) according to the real-time temperature rise data of the high-voltage lead, selecting an initial lead path; and 4) judging whether the selected initial lead path meets a temperature rise condition or not, taking the selected lead path as a final value if the selected initial lead path meets the temperature rise condition, and otherwise, returning to 2). Compared with the prior art, the selection method has the advantages of being accurate in path selection, high in precision and the like.

Description

Hybrid power and electric automobile high-voltage electrical wire line footpath system of selection
Technical field
The present invention relates to hybrid power and electric automobile field, especially relate to a kind of hybrid power and electric automobile High-voltage electrical apparatus wire diameter system of selection.
Background technology
The driving energy source of automobile just switches to chemical cell from internal combustion engine, if continuing to continue to use the line of primary cable Footpath system of selection Isotemp curve method, solves the design problem of high-voltage conducting wires, may cause the design of mistake. High-voltage conducting wires connects high voltage component, such as battery bag, inverter and driving motor.These parts are used for meeting car load Drive the power with braking energy feedback and energy requirement.At car load run duration, connect on the loop of high voltage component Electric current can big ups and downs.Isotemp curve method is only capable of processing steady-state current situation.Therefore, if be in use to The design of high-voltage conducting wires, may cause the result of mistake.
Summary of the invention
Defect that the purpose of the present invention is contemplated to overcome above-mentioned prior art to exist and provide a kind of line footpath to select standard Really, precision is high hybrid power and electric automobile high-voltage electrical wire line footpath system of selection.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of hybrid power and electric automobile high-voltage electrical wire line footpath system of selection, comprise the following steps:
1) set up auto model, carry out electrical load emulation, it is thus achieved that high-voltage conducting wires current curve;
2) set up lead model, carry out wire heat emulation according to described high-voltage conducting wires current curve, it is thus achieved that high pressure is led Line real-time temperature rise data;
3) initial wire diameter is selected according to described high-voltage conducting wires real-time temperature rise data;
4) whether the initial wire diameter selected by judgement meets temperature condition, the most then by selected wire Line footpath is as end value, if it is not, then return step 2).
Described auto model includes riving condition module, dynamics of vehicle module, machine driving module, drives motor Module, inverter module and cell packet module.
Described auto model also includes electric machine controller module and battery controller module.
Described step 1) particularly as follows:
101) set up auto model, set travel condition of vehicle and vehicle parameter, and calculate high-voltage electrical apparatus load Direct current and alternating current;
102) auto model is emulated, it is thus achieved that the direct current of the high-voltage electrical apparatus load of emulation testing and alternating current;
103) judge step 101) in value of calculation and step 102) in test value whether mate, the most then The high-voltage conducting wires current curve of Output simulation test, if it is not, then revise auto model, returns step 101).
Described step 2) particularly as follows:
201) lead model is set up, set environment temperature and wire parameter, select the minimum selectable value of wire diameter;
202) using described high-voltage conducting wires current curve as the input of lead model, wire heat emulation is carried out, it is thus achieved that The lead conductor core of emulation testing and the temperature rise of insulator surface;
203) lead conductor core and the temperature rise of insulator surface are calculated;
204) judge step 202) test value and step 203) value of calculation whether mate, the most then export The high-voltage conducting wires real-time temperature rise data of emulation testing, if it is not, then revise lead model, return step 203).
Compared with prior art, the invention have the advantages that
(1) present invention is according to the characteristic of high-voltage conducting wires, sets a kind of new method, bent according to real load electric current The conductor thread core of line computation high-voltage conducting wires and insulator surface temperature rise, then select wire diameter according to temperature rise data, Line footpath selects accurately, it is adaptable to select the line footpath of high-voltage electrical apparatus wire harness.
(2) present invention is when setting up auto model and lead model, and binding tests data are demarcated by partial parameters Revising, model accuracy is high.
(3) present invention can effectively solve the design problem of high-voltage conducting wires, and then ensures the safety that automobile uses.
Accompanying drawing explanation
Fig. 1 is the structural representation of an exemplary high-voltage conducting wires system in electric motor car;
Fig. 2 is the schematic flow sheet of line footpath system of selection of the present invention;
Fig. 3 is an exemplary architecture of auto model of the present invention;
Fig. 4 is an exemplary architecture of lead model of the present invention.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.Method as described below may be used for Any hybrid power and electric automobile.High voltage component is used for driving vehicle.Electric vehicle is used alone battery and drives, Motor vehicle driven by mixed power uses internal combustion engine and battery jointly to drive.High pressure known to the present invention refers to greater than the electricity of 60 volts Pressure.
As shown in Figure 1, it is shown that an exemplary high-voltage conducting wires system 00 in electric motor car.System 00 comprises one Individual high-tension battery bag 30, can be accepted from extraneous the filling of vehicle by ac plug 10 and Vehicular charger 20 Electricity.High-tension battery bag 30 is through a dc-dc 40, to 12V system 50 (such as accumulator and low Pressure load) electric power is provided.High-tension battery bag 30 also (includes that air-conditioning is inverse to electric heater 70 and electric air-conditioning 80 Become device 81 and compressor of air conditioner 82) electric power is provided.Most of energy of high-tension battery bag 30 and power for Inverter 60 is powered, and high voltage direct current is converted to high-voltage alternating electric excitation and drives motor 90 by the latter.In vehicle system Dynamic period, motor 90 and inverter 60 is driven braking energy to be converted to high voltage direct current and is supplied to high-tension battery bag It is charged.Wherein, high pressure link circuit 11,21,22,31,32,33,34,35,36,37,38, 61,62,63 distribute and the electric power of transferring high voltage in high voltage component.Especially, HVDC loop 31, 32 and high-voltage alternating loop 61,62,63 transmission electric current violent along with the speed of vehicle and the change of acceleration Fluctuation.
For high-voltage wiring harness designs, traditional Isotemp curve method is used, and selects the line of high-voltage conducting wires Footpath.Isotemp curve assumes that the electric current of high-voltage wiring harness carrying is stablized constant, is stable state the most all the time.But, For high pressure link circuit 31,32,61,62,63, such hypothesis is also false, because actual current It is dynamic and fluctuates acutely.Therefore, a new method is suggested, for selecting high-voltage electrical apparatus wire harness Line footpath.
The embodiment of the present invention provides a kind of hybrid power and electric automobile high-voltage electrical wire line footpath system of selection, first Conductor thread core and the insulator surface temperature rise of high-voltage conducting wires is calculated, then according to temperature rise according to real load current curve Data select wire diameter.The method is made up of three steps: 1) electrical load emulation and test;2) wire heat Emulation and test, 3) track test checking.
Step 1) introduce the electric current behavioral trait of an auto model analogue simulation electrical load, step 2) draw Having entered the temperature characteristic of a lead model analogue simulation wire, the two model is all primarily based on theory analysis structure Build, demarcate correction then in conjunction with test data by partial parameters, to reach the required precision of satisfaction.
As in figure 2 it is shown, the present embodiment method 100 specifically includes following steps:
Step 101, starts.
Step 102, sets vehicle operating condition.Vehicle operating condition includes the driving cycles (time of speed trajectory Curve) and road grade.
Step 103, setting vehicle parameter, such as air resistance coefficient, tire drag coefficient, vehicle cross-sectional area, Tire radius, final drive ratio, the gear ratio of transfer gear train, mechanical property and the efficiency collection of illustrative plates of driving motor, The peak power of inverter and efficiency collection of illustrative plates, the Brake energy recovery characteristic of vehicle, battery charging state SOC model Enclose, the rated capacity of battery and rated voltage, etc..These parameters define the bearing power on motor output shaft Ask with load torque, also determine electric current and the voltage curve of high-tension battery bag simultaneously.
Step 104, arranges after vehicle parameter completes, and the alternating current-direct current loop current that high-voltage electrical apparatus connects can pass through car Phantom calculates, and calculates direct current and the alternating current of high-voltage electrical apparatus load.Fig. 3 is a block diagram explanation vehicle One exemplary architecture of model.One exemplary architecture such as structural frames Figure 200 of auto model, including driving bar Part module 210, dynamics of vehicle module 220, machine driving module 230, electric machine controller module 240, driving Motor module 250, inverter module 260, Brake energy recovery controller module 270 and high-voltage battery module 280.
Riving condition module 210 exports time dependent speed trajectory, by connecting 211 to dynamics of vehicle mould Block 220.User can select standard or customized driving cycle, the new driving test cycle in such as Europe (NEDC), Gary driving test cycle (UDDS) or Japan's driving test cycle (J1015).Drive Another option that sailing condition 210 provides is road grade, the function of time can be defined as or one fix Value.The function of dynamics of vehicle module 220 is to calculate vehicle drive force requirement, through connecting 221, and clearing knot Fruit is delivered to machine driving module 230.It is known that vehicle drive force is stiction, resistance to rolling, windage Sum is added up with acceleration force.All these power are all the functions of speed.Therefore, dynamics of vehicle module 220 Obtain driving force be according to riving condition module 210 transmission vehicle speed data and calculate.Machine driving mould Block 230 is made up of wheel, rear-end gear reduction, simple or complicated transfer gear train.Machine driving module 230 The true power train of simulating vehicle is to reflect from wheel to rotating speed and the transitive relation of moment of torsion driving motor output shaft. The structure and parameter of machine driving module 230 can set according to actual drive system.Machine driving module 230 by connecting the 231 time function conducts providing vehicle load moment of torsion and rotating speed to electric machine controller module 240 Input.The major function of electric machine controller module 240 determines that can the load that motor be driven to meet vehicle request be turned round Square and rotating speed.The load torque asked by vehicle and rotating speed, compared with the driveability border driving motor, May determine that load torque and the rotating speed driving motor can meet vehicle request.If the latter exceedes the former driving Performance bounds, needs the request limiting vehicle load moment of torsion and rotating speed to the maximum allowed.Through processing, rationally Vehicle load moment of torsion and rotating speed request 241 be delivered to 250 from 240 through connecting.Drive motor module 250, Can be a simple efficiency collection of illustrative plates, electric efficiency be the function of motor speed and Motor torque.Can also be one The equivalent circuit of individual complexity, feedback control loop of guaranteeing replacement.In order to obtain driving input end of motor 3 cross streams voltage and 3 Cross streams electric current, needs to set up complicated circuit model.The major function driving motor module 250 is that simulation is true Drive the input-output characteristic of motor.This module by from vehicle load moment of torsion and rotating speed request by connect 251 Be converted to the electric power request of inverter module 260 outfan.Inverter module 260 can be one simple Efficiency collection of illustrative plates, input and output conversion efficiency is the function of motor speed and moment of torsion.By connecting 261, inverter mould The electric power request of block 260 input is delivered to Brake energy recovery controller module 270.The latter is braking Energy feedback controller module, implements braking energy feedback control strategy, during calculating vehicle acceleration, deceleration, truly Battery charging and discharging power request.Its performance and life-span all can be caused by overcharging or crossing to put of high-tension battery bag Injury.Therefore, almost all of hybrid power and electric automobile are required for comprising braking energy feedback control strategy, In train's simulation model framework, also it is necessarily increased such a module.Brake energy recovery controller module 270 through connecting the 271 real battery charging and discharging power request of output to high-voltage battery module 280.Finally One high-voltage battery module 280 is asked according to charge-discharge electric power, and that implements high-tension battery bag electrically or also comprises heat Performance behavior.Calculate output end voltage, output end current, charged state SOC, or also comprise temperature.One A little battery control strategies are optional, and such as SOC allowed band controls or power is by SOC and temperature limiting Strategy.
Step 105, Current calculation value and test value compare.
Step 106, if the current data value of emulation and test is mutually matched, then performs step 108, otherwise returns Return step 103, until the emulation of electric current is consistent with test data.
Step 107, checks whether that all possible travel condition of vehicle is set, the most then means Obtain the precision current data under the running status that all vehicles are possible.These current data will provide as input To the analysis of next stage, if it is not, then return step 102.
Step 108, revises auto model, returns step 103.
Decision process from 102 to 108 constitutes vehicle emulation and experimental stage.Next stage be wire emulation and Experimental stage.
Step 131, set environment temperature and wire parameter, wire parameter includes: geometry, conductor lines core Material, insulating material, conductor thread core external diameter, insulator external diameter, gauze screen external diameter, outer diameter sheath, conductor thread core D.C. resistance, screen layer D.C. resistance, conductor thread core pyroconductivity, conductor thread core specific heat, insulating barrier pyroconductivity, Insulating barrier specific heat, etc..These parameters define the heat transfer property of wire.
Step 132, wire diameter starts to choose from possible minima, selects the minimum selectable value of wire diameter. Then, the current curve data that a upper stage obtains inject the hot phantom of wire, the visible figure of the description of this model 4。
As shown in Figure 4, the core of lead model 300 is a finite element analysis numerical simulation model 320.In letter Under one-state, 320 are made up of insulating barrier 321 and conductor thread core 322.Model 320 can be public by one group of thermal conduction study Formula describes, or is set up by any numerical simulation software.The hot property of wire is joined by ambient temperature 340 and wire Several 350 determine.The latter reflects the heat-transfer character of wire, comprises line footpath, geometry, conductor thread core material, absolutely Edge layer material, conductor thread core external diameter, insulating barrier external diameter, screen layer external diameter, outer diameter sheath, conductor thread core unidirectional current Resistance, screen layer D.C. resistance, conductor thread core pyroconductivity, conductor thread core specific heat, insulating barrier pyroconductivity, insulation Layer specific heat, etc..The hot phantom of wire 320 should be demarcated according to test data, until simulation data and reality Test output is close to consistent.After the hot Building of Simulation Model of wire, the current curve (electricity provided according to module 310 The time function of stream), can be used to the hot property of analog conducting wire, output as the conductor thread core described in module 330 with Surface of insulating layer temperature rise curve (time function of temperature).
Step 133, using high-voltage conducting wires current curve as the input of lead model, carries out wire heat emulation, it is thus achieved that The lead conductor core of emulation testing and the temperature rise of insulator surface;
Step 134, calculates wire insulation surface and the temperature rise of conductor thread core.
Step 135, it is judged that whether the calculating data of temperature rise and test data mate, if it is not, then forward step 138 to, The most then step 136.
Step 136, it is judged that whether wire temperature rise exceedes the limit value in its specifications, the most then forward step 139 to, If it is not, then forward step 137 to.
Step 137, the currency of wire diameter is delivered to step 151 as initial design values.
Step 138, revises wire phantom, then goes back to step 134.
Step 139, increases to wire diameter the specification of next permission, and rotates back into 133.
Decision process from 131 to 139 constitutes heat emulation and the experimental stage of wire.Next stage is vehicle-mounted examination Test Qualify Phase.
Step 151, formulates a vehicle test plan, and content is mainly testing standard and multi-state testing sequence.
Step 152, carries out vehicle refitting, according to the initial design values system of the high-voltage wiring harness that a upper stage obtains Determine high-voltage wiring harness exemplar, and be assembled on vehicle, sensor, such as current sensor, voltage sensor are installed simultaneously Device, thermocouple and CAN interface, etc..
Step 153, vehicle is according to the 151 multi-state testing sequences pre-defined, on chassis dynamometer successively Complete test.
Step 154, all data that arrangement, analyte sensors gather.
Step 155, it is judged that whether wire temperature rise exceedes limit value, the most then go back to step 139, if it is not, then turn To step 156.
Step 156, have passed through vehicle test checking, and the initial designs of wire diameter is feasible, current wire Line footpath value is freezed as final design value.
Step 157, terminates.
The present embodiment is implemented premised on technical solution of the present invention, gives detailed embodiment and concrete Operating process, but protection scope of the present invention is not limited to following embodiment.

Claims (6)

1. a hybrid power and electric automobile high-voltage electrical wire line footpath system of selection, it is characterised in that include Following steps:
1) set up auto model, carry out electrical load emulation, it is thus achieved that high-voltage conducting wires current curve;
2) set up lead model, carry out wire heat emulation according to described high-voltage conducting wires current curve, it is thus achieved that high pressure is led Line real-time temperature rise data;
3) initial wire diameter is selected according to described high-voltage conducting wires real-time temperature rise data;
4) whether the initial wire diameter selected by judgement meets temperature condition, the most then by selected wire Line footpath is as end value, if it is not, then return step 2).
A kind of hybrid power the most according to claim 1 and electric automobile high-voltage electrical wire line footpath selecting party Method, it is characterised in that described auto model includes riving condition module, dynamics of vehicle module, machine driving mould Block, driving motor module, inverter module and cell packet module.
A kind of hybrid power the most according to claim 2 and electric automobile high-voltage electrical wire line footpath selecting party Method, it is characterised in that described auto model also includes electric machine controller module and battery controller module.
A kind of hybrid power the most according to claim 1 and electric automobile high-voltage electrical wire line footpath selecting party Method, it is characterised in that described step 1) particularly as follows:
101) set up auto model, set vehicle operating condition and vehicle parameter, and calculate high-voltage electrical apparatus load Direct current and alternating current;
102) auto model is emulated, it is thus achieved that the direct current of the high-voltage electrical apparatus load of emulation testing and alternating current;
103) judge step 101) in value of calculation and step 102) in test value whether mate, the most then The high-voltage conducting wires current curve of Output simulation test, if it is not, then revise auto model, returns step 101).
A kind of hybrid power the most according to claim 4 and electric automobile high-voltage electrical wire line footpath selecting party Method, it is characterised in that described vehicle operating condition includes driving cycles and road grade.
A kind of hybrid power the most according to claim 1 and electric automobile high-voltage electrical wire line footpath selecting party Method, it is characterised in that described step 2) particularly as follows:
201) lead model is set up, set environment temperature and wire parameter, select the minimum selectable value of wire diameter;
202) using described high-voltage conducting wires current curve as the input of lead model, wire heat emulation is carried out, it is thus achieved that The lead conductor core of emulation testing and the temperature rise of insulator surface;
203) lead conductor core and the temperature rise of insulator surface are calculated;
204) judge step 202) test value and step 203) value of calculation whether mate, the most then export The high-voltage conducting wires real-time temperature rise data of emulation testing, if it is not, then revise lead model, return step 203).
CN201510039400.8A 2015-01-26 2015-01-26 Method for selecting wire diameter of high-voltage electric wire of hybrid power and electric automobile Active CN105893648B (en)

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CN111797461A (en) * 2020-06-02 2020-10-20 一汽奔腾轿车有限公司 Matching design method of wire and fuse for automobile wire harness
CN112069747A (en) * 2020-07-15 2020-12-11 浙江吉利汽车研究院有限公司 Method and device for establishing electrical performance of reliable wire harness system

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