CN105890340B - A kind of plaster tablet drying machine ejecting plate section tracking and controlling method - Google Patents

A kind of plaster tablet drying machine ejecting plate section tracking and controlling method Download PDF

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Publication number
CN105890340B
CN105890340B CN201610266282.9A CN201610266282A CN105890340B CN 105890340 B CN105890340 B CN 105890340B CN 201610266282 A CN201610266282 A CN 201610266282A CN 105890340 B CN105890340 B CN 105890340B
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China
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information
product
plasterboard
humidity
sampling observation
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CN105890340A (en
Inventor
沈刚
施存有
崔登国
韩进
厉自立
陈旭晔
张剑
裘子煜
俞新浩
肖洁
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CNBM DESIGN & RESEARCH INSTITUTE CO.,LTD.
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Cnbm Design & Research Institute
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/22Controlling the drying process in dependence on liquid content of solid materials or objects

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Abstract

The invention discloses a kind of plaster tablet drying machine ejecting plate section tracking and controlling methods, this method be by set-up of control system it is multiple with drying machine ejecting plate section on the mutual corresponding data structure of plasterboard that conveys, then the attribute information comprising hierarchical information of plasterboard is written in data structure;Then the humidity of plasterboard is detected by humidity sensor, and humidity information is written in data structure;Then by humidity ratio acceptance value, being written in data structure and not conforming to case marking or be not written into;The information in data structure is read when plasterboard reaches lateral transfer mechanisms, then by control system, the whereabouts of plasterboard is judged according to the information and with the presence or absence of sampling observation request, and plasterboard is normally conveyed or transferred to useless trigger and is released;Last control system will release the information deletion in the corresponding data structure of plasterboard.The present invention can not only improve production efficiency, reduce economic loss, also have the advantages that energy consumption is small low with production cost.

Description

A kind of plaster tablet drying machine ejecting plate section tracking and controlling method
Technical field
The present invention relates to a kind of plaster tablet drying machine ejecting plate section tracking and controlling methods.
Background technology
L Water Paper surface gypsum board could become qualified products after having to pass through multi-level dryer drying.Go out the dry plate warp of drying machine Cross the conveying of drying machine ejecting plate section, horizontal transfer, close piece, cut bound edge and the processes processing such as stacking after become finished product.Drying machine ejecting plate Section includes the quick ejecting plate mechanism of sequentially connected multilayer, step discharging machine, connection belt conveyor, accelerates belt, horizontal transfer machine Dry plate from multi-level dryer different layers is transferred to one layer of conveying by structure and useless trigger etc. by step discharging machine.Drying machine Ejecting plate section is also to monitor the critical positions of plasterboard drying situation.
Currently, since plaster tablet drying machine there is a possibility that each layer of drying situation is inconsistent, so needing to use people The mode that work is inspected by random samples or humidity sensor detects automatically, the humidity to detect the dry plate after drying machine drying (dry feelings Condition).
But above-mentioned detection mode can not all position the currently monitored dry plate and come from which in multi-level dryer Layer, even if finding plasterboard drying situation, there are can not confirm that the plasterboard to go wrong comes from multi-level dryer if problem Which layer, accurately the one layer of drying machine to go wrong can not be adjusted;And in order to adjust drying machine, then it needs to carry out It successively detects, then row is adjusted again;It is capable of for the production line of high-speed production for now, not only reduces production effect in this way Rate causes larger economic loss, but also can lead to energy consumption because frequently detecting, and increases production cost.
Therefore, the detection mode of existing plaster tablet drying machine ejecting plate section there is reduce production efficiency, economic loss compared with Greatly, the problem of energy consumption is larger and increases production cost.
Invention content
The object of the present invention is to provide a kind of plaster tablet drying machine ejecting plate section tracking and controlling methods.The present invention is not only Production efficiency can be improved, economic loss is reduced, also has the advantages that energy consumption is small low with production cost.
Technical scheme of the present invention:A kind of plaster tablet drying machine ejecting plate section tracking and controlling method, includes the following steps:
A, in the controls, the mutual corresponding data knot of plasterboard conveyed in multiple and drying machine ejecting plate section is set Structure obtains A product;
B, in the attribute information for the current plaster plate that the quick ejecting plate mechanism of multilayer releases, typing hierarchical information obtains B product;
C, B product are written in A product, obtain C product;
D, when plasterboard passes through humidity sensor, humidity sensor monitors the humidity information of plasterboard, and humidity is believed In breath write-in C product, D product are obtained;
E, the humidity acceptance value that the humidity information and host computer setting in D product are compared by control system, if wet in D product Information is spent not in humidity acceptance value, then write-in does not conform to case marking in D product, if the humidity information in D product is in humidity acceptance value Interior, then E=D, obtains E product;
F, when plasterboard reaches lateral transfer mechanisms, control system reads the information in E product, according to whether there is sampling observation Request judges the whereabouts of plasterboard with the information in E product, and normally conveys or transfer to useless trigger by plasterboard and release;
G, control system by with release the information deletion in the corresponding E product of plasterboard.
In a kind of plaster tablet drying machine ejecting plate section tracking and controlling method above-mentioned, it is in the step f;When plasterboard arrives When up to lateral transfer mechanisms, control system reads the information in E product, according to whether the information existed in sampling observation request and E product is come Judge the whereabouts of plasterboard;Do not conform to case marking if existing and existing in the information in sampling observation request or E product, plasterboard is transferred It is released to useless trigger;If there is no case marking is not conformed in the information in sampling observation request and E product, plasterboard is normal Conveying.
In a kind of plaster tablet drying machine ejecting plate section tracking and controlling method above-mentioned, the sampling observation request bag in the step f Include artificial random sampling observation request and self-defined sampling observation request.
Exist in a kind of plaster tablet drying machine ejecting plate section tracking and controlling method above-mentioned, in the step f artificial random Plasterboard after then recording simultaneously show levels information, then is transferred to useless trigger and released by sampling observation request.
In a kind of plaster tablet drying machine ejecting plate section tracking and controlling method above-mentioned, there are self-defined pumpings in the step f Inspection request, then when the hierarchical information for including in the information that control system reads in E product is equal to the layer of self-defined sampling observation request setting When secondary information, plasterboard is transferred into useless trigger and is released.
In a kind of plaster tablet drying machine ejecting plate section tracking and controlling method above-mentioned, control system reads E in the step f Comprising when not conforming to case marking in information in product, plasterboard is transferred into useless trigger and is released, then record and show levels information.
In a kind of plaster tablet drying machine ejecting plate section tracking and controlling method above-mentioned, the control system uses PLC, described Host computer uses WINCC.
Compared with prior art, the present invention devises a kind of plaster tablet drying machine ejecting plate section tracking and controlling method, passes through The multiple data structures corresponding with plasterboard of set-up of control system, then the plasterboard attribute information comprising hierarchical information is written In corresponding data structure, cooperation humidity sensor monitors plasterboard humidity and passes control system back and is compared, and judges humidity When it is qualified;Then when plasterboard reaches lateral transfer mechanisms, the information in data structure is read by control system, according to The information and the whereabouts that plasterboard is judged with the presence or absence of sampling observation request, can show the layer of underproof plasterboard by host computer Secondary information;So as to from motion tracking plasterboard and intuitively show underproof plasterboard from drying machine the number of plies, it is convenient The one layer of drying machine to go wrong accordingly is adjusted, it is thus also avoided that carry out successively detection and frequent detection, improve life Efficiency is produced, economic loss is reduced, reduces energy consumption and production costs.Therefore, the present invention can not only improve production efficiency, reduce warp Ji loss, also has the advantages that energy consumption is small low with production cost.
Description of the drawings
Fig. 1 is the flow chart of the present invention.
Specific implementation mode
With reference to embodiment, the present invention is further illustrated, but is not intended as the foundation limited the present invention.
Embodiment.A kind of plaster tablet drying machine ejecting plate section tracking and controlling method, which is characterized in that include the following steps:
A, in the controls, the mutual corresponding data structure of plasterboard conveyed in multiple and drying machine ejecting plate section is set (i.e. data store organisation) obtains A product;
B, it in the attribute information for the current plaster plate that the quick ejecting plate mechanism of multilayer releases, is dried in multilayer according to plasterboard Number of plies typing hierarchical information when being put on machine (has been put into the 2nd layer, then hierarchical information when plasterboard being such as put into multi-level dryer It is the 2nd layer) to get B product;
C, B product are written in A product, obtain C product;
D, when plasterboard passes through humidity sensor, humidity sensor monitors the humidity information of plasterboard, and humidity is believed In breath write-in C product, D product are obtained;
E, the humidity information in D product and humidity acceptance value (such as humidity qualification of host computer setting are compared by control system Value is 40~60), if the humidity information in D product (such as less than 40 or be more than 60) not in humidity acceptance value, is written in D product Do not conform to case marking, if the humidity information in D product (is such as larger than equal to 40 and is less than or equal to 60) in humidity acceptance value, E=D, Obtain E product;
F, when plasterboard reaches lateral transfer mechanisms, control system reads the information in E product, according to whether there is sampling observation Request judges the whereabouts of plasterboard with the information in E product, and normally conveys or transfer to useless trigger by plasterboard and release;
G, control system by with release the information deletion in the corresponding E product of plasterboard.
It is in the step f;When plasterboard reaches lateral transfer mechanisms, control system reads the information in E product, according to Judge the whereabouts of plasterboard with the presence or absence of the information in sampling observation request and E product;If existing in the information in sampling observation request or E product In the presence of case marking is not conformed to, then plasterboard is transferred into useless trigger and released;If in the information being not present in sampling observation request and E product not In the presence of case marking is not conformed to, then plasterboard is normally conveyed.Sampling observation request in the step f includes artificial random sampling observation request It is asked with self-defined sampling observation.There is artificial random sampling observation request in the step f (manually to press by the operation console of control system Sampling observation request button), then after record and show levels information (by control system record, host computer shows), then by plasterboard Useless trigger is transferred to release.There are self-defined sampling observation requests in the step f, then when in the information that control system reads in E product Including hierarchical information be equal to it is self-defined sampling observation request setting hierarchical information (either manually or by host computer input setting level believe Breath) when, plasterboard is transferred into useless trigger and is released.Control system is read in the information in E product comprising unqualified in the step f When label, plasterboard is transferred into useless trigger and is released, then simultaneously show levels information (is recorded by control system, is upper record Machine is shown).The control system uses PLC, the host computer to use WINCC.

Claims (1)

1. a kind of plaster tablet drying machine ejecting plate section tracking and controlling method, which is characterized in that include the following steps:
A, in the controls, the mutual corresponding data structure of plasterboard conveyed in multiple and drying machine ejecting plate section is set, A is obtained Product;
B, in the attribute information for the current plaster plate that the quick ejecting plate mechanism of multilayer releases, typing hierarchical information obtains B product;
C, B product are written in A product, obtain C product;
D, when plasterboard passes through humidity sensor, humidity sensor monitors the humidity information of plasterboard, and humidity information is write Enter in C product, obtains D product;
E, the humidity acceptance value of the humidity information and host computer setting in D product is compared by control system, if the humidity letter in D product Breath not in humidity acceptance value, then in D product write-in do not conform to case marking, if the humidity information in D product in humidity acceptance value, E=D obtains E product;
F, when plasterboard reaches lateral transfer mechanisms, control system reads the information in E product, according to whether there is sampling observation request The whereabouts of plasterboard is judged with the information in E product;Case marking is not conformed to if existing and existing in the information in sampling observation request or E product , then plasterboard is transferred into useless trigger and released;If there is no do not conform to case marking in the information in sampling observation request and E product , then plasterboard is normally conveyed;
G, control system by with release the information deletion in the corresponding E product of plasterboard;Sampling observation in the step f is asked Artificial random sampling observation request and self-defined sampling observation request;There is artificial random sampling observation request in the step f, then records and show After hierarchical information, then plasterboard is transferred into useless trigger and is released;There are self-defined sampling observation request in the step f, then work as control When system reads the hierarchical information for including in the information in E product equal to the hierarchical information that self-defined sampling observation request is set, by gypsum Plate transfers to useless trigger and releases;It includes when not conforming to case marking, by stone that control system, which is read in the information in E product, in the step f Cream plate transfers to useless trigger and releases, then record and show levels information;The control system uses PLC, the host computer to adopt Use WINCC.
CN201610266282.9A 2016-04-26 2016-04-26 A kind of plaster tablet drying machine ejecting plate section tracking and controlling method Active CN105890340B (en)

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Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100458603C (en) * 2006-12-30 2009-02-04 辽宁省粮食科学研究所 Corn drying prediction control system and method based on fuzzy-neural network
US20110253291A1 (en) * 2010-04-20 2011-10-20 Level 7, Llc Drywall finishing method
US8882943B2 (en) * 2011-09-14 2014-11-11 Certainteed Gypsum, Inc. System and method for the production of gypsum board using starch pellets
JP6181364B2 (en) * 2012-11-26 2017-08-16 株式会社ブラウニー Laminate manufacturing system and method
CN105425734A (en) * 2014-09-15 2016-03-23 北新集团建材股份有限公司 Automatic control system of plasterboard production system
CN204255050U (en) * 2014-09-28 2015-04-08 苏州北新矿棉板有限公司 A kind of control system of drying kiln
WO2016055128A1 (en) * 2014-10-06 2016-04-14 Siniat International Improved mat and related gypsum boards suitable for wet or humid areas
CN104315836A (en) * 2014-10-11 2015-01-28 淮南北新建材有限公司 Plasterboard drying machine board inlet abnormity warning device
CN204896551U (en) * 2015-09-02 2015-12-23 泰山石膏股份有限公司 Novel trigger of thistle board
CN105425825B (en) * 2015-11-02 2019-01-04 中国新型建材设计研究院 A kind of plasterboard dynamic tracking apparatus and method

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Address after: 310022 No. 208, Huazhong Road, Gongshu District, Hangzhou City, Zhejiang Province

Patentee after: CNBM DESIGN & RESEARCH INSTITUTE CO.,LTD.

Address before: 310003 No. 450, Zhongshan North Road, Xiacheng District, Hangzhou, Zhejiang

Patentee before: CHINA NEW BUILDING MATERIALS DESIGN & Research Institute

PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of invention: A tracking control method for the output section of a gypsum board dryer

Effective date of registration: 20231201

Granted publication date: 20181002

Pledgee: Hangzhou United Rural Commercial Bank Limited by Share Ltd. Shiqiao subbranch

Pledgor: CNBM DESIGN & RESEARCH INSTITUTE CO.,LTD.

Registration number: Y2023980068711