CN105887345A - Fully-automatic high-head sewing machine - Google Patents

Fully-automatic high-head sewing machine Download PDF

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Publication number
CN105887345A
CN105887345A CN201610435665.4A CN201610435665A CN105887345A CN 105887345 A CN105887345 A CN 105887345A CN 201610435665 A CN201610435665 A CN 201610435665A CN 105887345 A CN105887345 A CN 105887345A
Authority
CN
China
Prior art keywords
sewing
sewing machine
optocoupler
resistance
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610435665.4A
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Chinese (zh)
Inventor
彭星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wenzhou Fapai Garments Co Ltd
Original Assignee
Wenzhou Fapai Garments Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wenzhou Fapai Garments Co Ltd filed Critical Wenzhou Fapai Garments Co Ltd
Priority to CN201610435665.4A priority Critical patent/CN105887345A/en
Publication of CN105887345A publication Critical patent/CN105887345A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices

Abstract

The invention discloses a fully-automatic high-head sewing machine. The fully-automatic high-head sewing machine comprises a support, an operating platform and a sewing machine body, the operating platform is fixedly arranged on the support, the sewing machine body is fixedly arranged on the operating platform and provided with an intelligent control mechanism and a sewing mechanism, a feeding mechanism is arranged at the position, opposite to the sewing mechanism, of the operating platform, multiple photoelectric sensor probes are arranged between the sewing mechanism and the feeding mechanism, a driving motor is further arranged below the operating platform and connected with the sewing mechanism, and the sewing machine body is further fixedly provided with an audible and visual alarm device. The fully-automatic high-head sewing machine is simple in structural principle, convenient to use, high in automation degree and capable of achieving multiple functions such as automatic sewing, automatic calibration and failure alarm, and sewing efficiency is improved.

Description

A kind of full-automatic high head sewing machine
Technical field
The present invention relates to stitching process field, be specially a kind of full-automatic high head sewing machine.
Background technology
In traditional apparel industry, sewing machine is with one or many with sewing thread, forms one or more on sewing Stitching, makes one or more layers sewing interweave or the machine that unites by a seam, sewing function sewing cotton, fiber crops, silk, etc. fabric and leather, The goods such as paper, the stitching stitched out is firm, and sewing velocity is fast, easy to use.Sewing machine general the most all by head, support, transmission and Annex four part forms, and existing high head divides man-machine automaticity low, in sewing process generally to sewing or sewing during The inspection gone wrong all needs hand inspection, i.e. realizes inspection the most in-problem to sewing by the observation of human eye Looking into, cost of labor is high, and artificial judgment inaccuracy, causes sewing efficiency low.
Summary of the invention
It is an object of the invention to provide a kind of full-automatic high head sewing machine, with asking of solving to propose in above-mentioned background technology Topic.
For achieving the above object, the present invention provides following technical scheme: a kind of full-automatic high head sewing machine, including support, Operating platform and sewing machine body, described operating platform is fixedly installed on support, and described sewing machine body is fixedly installed on behaviour Making on platform, described sewing machine body is provided with Based Intelligent Control mechanism and sewing mechanism, with sewing mechanism on described operating platform Position relatively is provided with feed mechanism, is provided with multiple photoelectric sensor probe between described sewing mechanism and feed mechanism, described Being additionally provided with driving motor below operating platform, described driving motor is connected with sewing mechanism, the most solid on described sewing machine body Surely audible-visual annunciator it is provided with.
Preferably, described Based Intelligent Control mechanism includes that master controller, described master controller include microprocessor, display mould Block, alarm module, signal acquisition module, execution module and wireless transport module, described microprocessor connects display mould respectively Block, alarm module, execution module, described photoelectric sensor probe is connected with microprocessor by signal acquisition module, described micro- Processor connects PC host computer by wireless transport module.
Preferably, described photoelectric sensor probe includes multiple imageing sensor, fiber coupler and photodetector, The plurality of imageing sensor arranges 3-5, and the plurality of imageing sensor is sequentially connected with fiber coupler, photodetector, Described photodetector connects signal acquisition module.
Preferably, described wireless transport module includes the first optocoupler, the second optocoupler, and described first optocoupler VF+ end is by electricity Resistance D connects power end, and two N/C ends and VE end are the most unsettled, the VF-end connecting triode B colelctor electrode of described first optocoupler, three poles Pipe B grounded emitter, base stage connects resistance B one end, the resistance B other end connecting triode A colelctor electrode and resistance C one end respectively, Resistance C other end ground connection, triode A grounded emitter, base stage connects signal input part by resistance A, described first optocoupler GND end ground connection, the VO end of the first optocoupler connects the VF-end of electric capacity A one end, electric capacity B one end and the second optocoupler, electric capacity A respectively The other end and the equal ground connection of the electric capacity B other end;Described second optocoupler VF+ end connects power end, two N/C ends and VE by resistance E Hold the most unsettled, the GND end ground connection of described second optocoupler, the VO end of described second optocoupler connects resistance F one end and signal output part, The resistance F other end connects power end.
Preferably, its using method comprises the following steps:
A, treating that quilt is delivered to sewing mechanism from feed mechanism, photoelectric sensor probe detects immediately and treats outside quilt See and suture with treat whether quilt is directed at, the signal of collection sends immediately to Based Intelligent Control mechanism;
It is analyzed after B, Based Intelligent Control mechanism reception information judging, and calibrates to executing agency's transmission instruction, make seam Line and the sewing regional alignment treating quilt;
Sending after C, alignment and perform instruction, sewing mechanism is sewed, and Based Intelligent Control mechanism is in real time by each in sewing process Item parameter is sent to PC host computer by wireless transport module;
D, PC host computer the most accurately adjusts according to detection information, reaches the purpose of automation sewing.
Compared with prior art, the invention has the beneficial effects as follows:
(1) present configuration principle is simple, easy to use, and automaticity is high, it is possible to realize automatic sewing, automatically calibration, event The several functions such as barrier warning, improve sewing efficiency.
(2) present invention use wireless transport module use two optocouplers, it is possible to increase signal transmission anti-interference and Stability, improves the collection efficiency of transmission of signal, further increases sewing efficiency.
(3) the photoelectric sensor probe antijamming capability that the present invention uses is strong, it is possible to Real-time Collection sewing image, and is not subject to Surrounding environment influence, acquisition precision is high, collecting efficiency is high.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the control principle block diagram of the present invention;
Fig. 3 is the wireless transport module schematic diagram of the present invention;
In figure: 1, support;2, operating platform;3, sewing machine body;4, Based Intelligent Control mechanism;5, sewing mechanism;6, feed mechanism; 7, photoelectric sensor probe;8, motor is driven;9, audible-visual annunciator;10, microprocessor;11, display module;12, alarm module; 13, signal acquisition module;14, module is performed;15, wireless transport module;16, PC host computer;17, imageing sensor;18, optical fiber Coupler;19, photodetector;20, the first optocoupler;21, the second optocoupler;1a, resistance A;2a, resistance B;3a, resistance C;4a、 Resistance D;5a, resistance E;6a, resistance F;1b, electric capacity A;2b, electric capacity B;1c, triode A;2c, triode B.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
Referring to Fig. 1-3, the present invention provides a kind of technical scheme: a kind of full-automatic high head sewing machine, including support 1, behaviour Making platform 2 and sewing machine body 3, operating platform 2 is fixedly installed on support 1, and sewing machine body 3 is fixedly installed on operating platform On 2, sewing machine body 3 is provided with Based Intelligent Control mechanism 4 and sewing mechanism 5, position relative with sewing mechanism 5 on operating platform 2 It is provided with feed mechanism 6, between sewing mechanism 5 and feed mechanism 6, is provided with multiple photoelectric sensor probe 7, below operating platform 2 It is additionally provided with driving motor 8, drives motor 8 to be connected with sewing mechanism 5, sewing machine body 3 is also fixed with audible-visual annunciator 9;Based Intelligent Control mechanism 4 includes that master controller, master controller include microprocessor 10, display module 11, alarm module 12, signal Acquisition module 13, execution module 14 and wireless transport module 15, microprocessor 10 connects display module 11, alarm module respectively 12, performing module 14, photoelectric sensor probe 7 is connected with microprocessor 10 by signal acquisition module 13, and microprocessor 10 leads to Cross wireless transport module 15 and connect PC host computer 16.
In the present embodiment, photoelectric sensor probe 7 includes multiple imageing sensor 17, fiber coupler 18 and light electrical resistivity survey Surveying device 19, multiple imageing sensors 17 arrange 3-5, and multiple imageing sensors 17 are sequentially connected with fiber coupler 18, light electrical resistivity survey Surveying device 19, photodetector 19 connects signal acquisition module 13, and the photoelectric sensor probe antijamming capability that the present invention uses is strong, Image can be sewed by Real-time Collection, and not by surrounding environment influence, acquisition precision is high, collecting efficiency is high.
In the present embodiment, wireless transport module 15 includes first optocoupler the 20, second optocoupler 21, and the first optocoupler 20 VF+ end leads to Crossing resistance D 4a and connect power end, two N/C ends and VE end are the most unsettled, the VF-end connecting triode B 2c collection of the first optocoupler 20 Electrode, triode B 2c grounded emitter, base stage connects resistance B 2a one end, resistance B 2a other end connecting triode A respectively 1c colelctor electrode and resistance C 3a one end, resistance C 3a other end ground connection, triode A 1c grounded emitter, base stage passes through resistance A 1a connects signal input part, the GND end ground connection of the first optocoupler 20, the VO end of the first optocoupler 20 connect respectively electric capacity A 1b one end, Electric capacity B 2b one end and the VF-end of the second optocoupler 21, the electric capacity A 1b other end and the electric capacity B equal ground connection of the 2b other end;Second light Coupling 21 VF+ end connects power end by resistance E 5a, and two N/C ends and VE end are the most unsettled, the GND end ground connection of the second optocoupler 21, The VO end of the second optocoupler 21 connects resistance F 6a one end and signal output part, and the resistance F 6a other end connects power end, the present invention The wireless transport module used uses two optocouplers, it is possible to increase the anti-interference of signal transmission and stability, improves signal Collection efficiency of transmission, further increase sewing efficiency.
The using method of the present invention comprises the following steps:
A, treating that quilt is delivered to sewing mechanism from feed mechanism, photoelectric sensor probe detects immediately and treats outside quilt See and suture with treat whether quilt is directed at, the signal of collection sends immediately to Based Intelligent Control mechanism;
It is analyzed after B, Based Intelligent Control mechanism reception information judging, and calibrates to executing agency's transmission instruction, make seam Line and the sewing regional alignment treating quilt;
Sending after C, alignment and perform instruction, sewing mechanism is sewed, and Based Intelligent Control mechanism is in real time by each in sewing process Item parameter is sent to PC host computer by wireless transport module;
D, PC host computer the most accurately adjusts according to detection information, reaches the purpose of automation sewing.
Present configuration principle is simple, easy to use, and automaticity is high, it is possible to realize automatic sewing, automatically calibration, event The several functions such as barrier warning, improve sewing efficiency.
Every technical staff's notice: although the present invention describes according to above-mentioned detailed description of the invention, but the present invention Invention thought be not limited to that invention, the repacking of any utilization inventive concept, all will include this patent protection of the patent right in In the range of.

Claims (5)

1. a full-automatic high head sewing machine, including support (1), operating platform (2) and sewing machine body (3), its feature exists In: described operating platform (2) is fixedly installed on support (1), and described sewing machine body (3) is fixedly installed on operating platform (2) On, described sewing machine body (3) is provided with Based Intelligent Control mechanism (4) and sewing mechanism (5), and described operating platform (2) is upper and stitches Mechanism (5) relatively position of threading is provided with feed mechanism (6), is provided with multiple light between described sewing mechanism (5) and feed mechanism (6) Electric transducer probe (7), described operating platform (2) lower section is additionally provided with driving motor (8), described driving motor (8) and sewing machine Structure (5) is connected, and is also fixed with audible-visual annunciator (9) on described sewing machine body (3).
One the most according to claim 1 the highest head sewing machine, it is characterised in that: described Based Intelligent Control mechanism (4) Including master controller, described master controller includes microprocessor (10), display module (11), alarm module (12), signals collecting Module (13), execution module (14) and wireless transport module (15), described microprocessor (10) connects display module respectively (11), alarm module (12), perform module (14), described photoelectric sensor probe (7) by signal acquisition module (13) with micro- Processor (10) is connected, and described microprocessor (10) connects PC host computer (16) by wireless transport module (15).
One the most according to claim 1 and 2 the highest head sewing machine, it is characterised in that: described photoelectric sensor is visited Head (7) includes multiple imageing sensor (17), fiber coupler (18) and photodetector (19), the plurality of image sensing Device (17) arranges 3-5, and the plurality of imageing sensor (17) is sequentially connected with fiber coupler (18), photodetector (19), Described photodetector (19) connects signal acquisition module (13).
One the most according to claim 2 the highest head sewing machine, it is characterised in that: described wireless transport module (15) Including the first optocoupler (20), the second optocoupler (21), described first optocoupler (20) VF+ end passes through resistance D(4a) connect power end, Two N/C ends and VE end are the most unsettled, the VF-end connecting triode B(2c of described first optocoupler (20)) colelctor electrode, triode B (2c) grounded emitter, base stage connects resistance B(2a) one end, resistance B(2a) other end connecting triode A(1c respectively) colelctor electrode With resistance C(3a) one end, resistance C(3a) other end ground connection, triode A(1c) grounded emitter, base stage passes through resistance A(1a) even Connecing signal input part, the GND end ground connection of described first optocoupler (20), the VO end of the first optocoupler (20) connects electric capacity A(1b respectively) One end, electric capacity B(2b) one end and the VF-end of the second optocoupler (21), electric capacity A(1b) other end and electric capacity B(2b) other end is equal Ground connection;Described second optocoupler (21) VF+ end passes through resistance E(5a) connect power end, two N/C ends and VE end are the most unsettled, described The GND end ground connection of the second optocoupler (21), the VO end of described second optocoupler (21) connects resistance F(6a) one end and signal output part, Resistance F(6a) other end connection power end.
One the most according to claim 1 the highest head sewing machine, it is characterised in that: its using method includes following step Rapid:
A, treating that quilt is delivered to sewing mechanism from feed mechanism, photoelectric sensor probe detects immediately and treats outside quilt See and suture with treat whether quilt is directed at, the signal of collection sends immediately to Based Intelligent Control mechanism;
It is analyzed after B, Based Intelligent Control mechanism reception information judging, and calibrates to executing agency's transmission instruction, make seam Line and the sewing regional alignment treating quilt;
Sending after C, alignment and perform instruction, sewing mechanism is sewed, and Based Intelligent Control mechanism is in real time by each in sewing process Item parameter is sent to PC host computer by wireless transport module;
D, PC host computer the most accurately adjusts according to detection information, reaches the purpose of automation sewing.
CN201610435665.4A 2016-06-17 2016-06-17 Fully-automatic high-head sewing machine Pending CN105887345A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610435665.4A CN105887345A (en) 2016-06-17 2016-06-17 Fully-automatic high-head sewing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610435665.4A CN105887345A (en) 2016-06-17 2016-06-17 Fully-automatic high-head sewing machine

Publications (1)

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CN105887345A true CN105887345A (en) 2016-08-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109112736A (en) * 2017-06-23 2019-01-01 北京大豪科技股份有限公司 The method of template machine and calibration sewing path
CN112011909A (en) * 2019-05-31 2020-12-01 浙江中捷缝纫科技有限公司 Sewing machine system, control method and device of sewing machine system

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CN101003930A (en) * 2006-01-18 2007-07-25 上海鲍麦克斯电子科技有限公司 Control system in new type computer controlled sewing machine
CN200985419Y (en) * 2006-12-14 2007-12-05 中国兵器工业第五八研究所 Computer control device for industrial sewing machine
CN103469503A (en) * 2013-09-22 2013-12-25 新杰克缝纫机股份有限公司 Control system of industrial sewing machine
CN203475102U (en) * 2013-09-13 2014-03-12 广州市新雳电子科技有限公司 Control device of full-automatic numerically controlled sewing machine
CN103866496A (en) * 2014-03-31 2014-06-18 新杰克缝纫机股份有限公司 Sewing material detecting device and automatic presser foot height adjusting system for sewing machine
CN204982298U (en) * 2015-04-07 2016-01-20 天津诚茂工贸有限公司 Full -automatic intelligent sewing machine
CN205821660U (en) * 2016-06-17 2016-12-21 温州法派服饰有限公司 A kind of full-automatic high head sewing machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101003930A (en) * 2006-01-18 2007-07-25 上海鲍麦克斯电子科技有限公司 Control system in new type computer controlled sewing machine
CN200985419Y (en) * 2006-12-14 2007-12-05 中国兵器工业第五八研究所 Computer control device for industrial sewing machine
CN203475102U (en) * 2013-09-13 2014-03-12 广州市新雳电子科技有限公司 Control device of full-automatic numerically controlled sewing machine
CN103469503A (en) * 2013-09-22 2013-12-25 新杰克缝纫机股份有限公司 Control system of industrial sewing machine
CN103866496A (en) * 2014-03-31 2014-06-18 新杰克缝纫机股份有限公司 Sewing material detecting device and automatic presser foot height adjusting system for sewing machine
CN204982298U (en) * 2015-04-07 2016-01-20 天津诚茂工贸有限公司 Full -automatic intelligent sewing machine
CN205821660U (en) * 2016-06-17 2016-12-21 温州法派服饰有限公司 A kind of full-automatic high head sewing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109112736A (en) * 2017-06-23 2019-01-01 北京大豪科技股份有限公司 The method of template machine and calibration sewing path
CN112011909A (en) * 2019-05-31 2020-12-01 浙江中捷缝纫科技有限公司 Sewing machine system, control method and device of sewing machine system

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Application publication date: 20160824

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