CN105887305A - Method for producing composite mesh cloth used for trampoline field - Google Patents

Method for producing composite mesh cloth used for trampoline field Download PDF

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Publication number
CN105887305A
CN105887305A CN201610399444.6A CN201610399444A CN105887305A CN 105887305 A CN105887305 A CN 105887305A CN 201610399444 A CN201610399444 A CN 201610399444A CN 105887305 A CN105887305 A CN 105887305A
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polypropylene
retardant
fire
ultraviolet agent
anti ultraviolet
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CN105887305B (en
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凌韬
朱才祥
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JIANGSU JINLING NET INDUSTRY Co Ltd
JIANGSU JINLING OUTDOORS GEAR CO Ltd
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JIANGSU JINLING NET INDUSTRY Co Ltd
JIANGSU JINLING OUTDOORS GEAR CO Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/6574Esters of oxyacids of phosphorus
    • C07F9/65742Esters of oxyacids of phosphorus non-condensed with carbocyclic rings or heterocyclic rings or ring systems
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/14Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/106Radiation shielding agents, e.g. absorbing, reflecting agents
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/22Physical properties protective against sunlight or UV radiation

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Physics & Mathematics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)

Abstract

The invention relates to a method for producing composite mesh cloth used for the trampoline field. The method includes the specific steps that firstly, flame-retardant anti-ultraviolet polypropylene master batch is prepared; secondly, flame-retardant anti-ultraviolet polypropylene monofilaments are prepared, wherein the flame-retardant anti-ultraviolet polypropylene master batch prepared in the first step and conventional polypropylene slices serve as raw materials, a melt spinning method is adopted, and the flame-retardant anti-ultraviolet polypropylene monofilaments are prepared through water bath cooling, hot water stretching, air hot shaping and winding; thirdly, the composite mesh cloth is prepared, wherein the flame-retardant anti-ultraviolet polypropylene monofilaments prepared in the second step serve as the raw material, and the required composite mesh cloth is obtained through the weaving technology. The mesh cloth has excellent anti-ultraviolet performance and excellent flame-retardant performance, the structure of fabric is kept through the weaving technology, and the mesh cloth has a three-dimensional layered communication structure and has the advantages of being breathable, capable of conducting moisture and high in strength.

Description

A kind of production method of the composite webs for trampoline field
Technical field
The present invention relates to trampoline production technical field, specifically, be the life of a kind of composite webs for trampoline field Product method.
Background technology
Trampoline refers to that fan selects bed or the network structure of good springiness, jumps up, and aloft makes various action, then The excellent photo upload captured is to blog or accepts on the website that picture is uploaded.The pure online friends of intention utilize this machine Can give full play to the imagination of powerful and unconstrained style, jump appearance, express one's feelings very strange, the excitement levels of participation is no less than participating in a limit fortune Dynamic.Owing to the high resiliency of trampoline requires have the requirements such as high-elastic, high-strength and dimensionally stable for the screen cloth used by trampoline.
The screen cloth of Three-dimensional warp knitting is to use the double rib warp loom similar sandwich structure of preparation, independent by upper, middle and lower three The braiding structure that system composition is three-dimensional, first develops the separate surface of two-layer with yarn and does levels, then will by yarn This two-layer fabrics couples together, formed keep a determining deviation three dimensional fabric structure, three dimensional fabric material.Screen cloth is at raw material Aspect, due to wide material sources, can be the fibers materials such as terylene, polyamide fibre, spandex, it is also possible to be the natural fiber materials such as cotton wool flax silk Material;Thickness adjustable range is big simultaneously, by several millimeters to hundreds of millimeter;Surface texture variation, can be hexagon, four limits simultaneously Shape, circle etc..And in performance, having the gas permeability of excellence, wearability, spatial stability, crushing resistance, elasticity etc., at soil The aspects such as work building, clothes, health care, the most special is mesh-structured before elastic screen cloth etc. has a wide range of applications Scape.
Chinese patent Multifunctional jumping bed (CN 105381566 A), electric power storage trampoline (CN 105396256 A), illuminate trampoline (CN 105406765 A), Multifunctional jumping bed (CN 105381566 A), energy-conservation trampoline (CN 105381567 A) exploitation one Having functional trampoline structure, it uses the structure with bracing frame and mattress, has a loading end on mattress, described in hold Section uses and produces deformation after bearing pressure;And use elastic component to provide elasticity with elastic component on loading end, at mattress Pressurized deformation or affect TRT to work during recovering under elastic reaction, thus improves generating efficiency so that energy Conversion efficiency improves, and owing to traction piece and TRT are not set directly on mattress, it is not easy to damaged, thus extends and makes Use the life-span.
Chinese patent one hexagonal trampoline (CN 103432709 B) uses hexagonal frame structure to carry out disposing trampoline, It is connected the elastic trampoline screen cloth of formation with underframe, between outer rim and the top frame of elasticated net or between underframe and top frame by elasticated net Being also equipped with purse seine, this trampoline has abandoned traditional spring elastic force source as jumping cloth, utilizes elasticated net to provide bullet for jumping cloth Power, can save neonychium, adds free space while improve security performance.
Chinese patent one safety bounce bed (CN 103432710 B) includes framework and jumping cloth, this framework include underframe and It is installed on the foot lever below underframe, in this jumping cloth is arranged at the closure plane of underframe and pass through elastic component between outward flange and underframe Connecting, described elastic component is elasticated net, and the inner side of this elasticated net and jumping cloth outward flange are sewed up fixing, and the outside of elasticated net is fixed on On underframe.This trampoline utilizes elasticated net to substitute the spring elastic force source as jumping cloth, can save catch net, improve the safety of trampoline Performance, adds actual space of jumping.
Composite webs and function screen cloth become the trend of Developing.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that the life of a kind of composite webs for trampoline field Product method.
It is an object of the invention to be achieved through the following technical solutions:
A kind of production method of the composite webs for trampoline field, it concretely comprises the following steps:
One, the preparation of fire-retardant anti ultraviolet agent polypropylene agglomerate
The method using melt blending, with polypropylene special-purpose anti-flaming anti ultraviolet agent and high viscosity polypropylene chip as raw material, Under the melt temperature of 220~230 DEG C, use double screw extruder to melt extrude granulation and prepare fire-retardant uvioresistant poly propylene Master batch;
The specification of described high viscosity polypropylene chip be melt index be 12.5~14g/10min.
Described polypropylene special-purpose anti-flaming anti ultraviolet agent mass fraction in fire-retardant uvioresistant polypropylene agglomerate be 2.5~ 5%.
Two, the preparation of fire-retardant anti ultraviolet agent polypropylene monofilament
The fire-retardant uvioresistant polypropylene agglomerate prepared with step one and conventional polypropylene are cut into slices as raw material, use melted The method of spinning, cools down through water-bath, hot water drawing-off, air thermal finalization, and winding obtains fire-retardant anti ultraviolet agent polypropylene monofilament;
Described spinning temperature is 210~240 DEG C, and water-bath chilling temperature is 25~30 DEG C, spinning speed be 700~ 900m/min, hot water drawing temperature is 60~90 DEG C, and draw ratio is 2.5~3.0 times, and air heat setting temperature is 110~120 DEG C, winding speed is 2500~3000m/min;
Fire-retardant uvioresistant polypropylene agglomerate mass fraction in fire-retardant anti ultraviolet agent polypropylene monofilament is 3~6%.
Three, the preparation of composite webs
The fire-retardant uvioresistant poly polypropylene filaments prepared with step 2, as raw material, obtains required answering through weaving Close screen cloth.
The chemical formula of polypropylene special-purpose anti-flaming anti ultraviolet agent is C19H27Br3NO6P, its structural formula is as follows:
A kind of preparation method of polypropylene special-purpose anti-flaming anti ultraviolet agent, it concretely comprises the following steps:
With 4-(bis-hydroxypropyl) benzocaine with POCl3 as raw material, with phosphoric acid as catalyst, control raw material Middle 4-(bis-hydroxypropyl) benzocaine is 1:1.25~1:1.8 with the mol ratio of POCl3, and catalyst is (double with 4- Hydroxypropyl) mol ratio of benzocaine is 1:400~1:1000;Under nitrogen protective condition, first anti-at 45~50 DEG C Answering 0.5~1.0 hour, then heat to 125~130 DEG C and reflux 7~8 hours, then decompression distills out the POCl3 of excess, Utilize the displacement reaction of POCl3 and hydroxyl, prepare light yellow viscous liquid and be fire-retardant anti ultraviolet agent intermediate;So Backward reaction system add in the ionic liquid being dissolved with tribromoneoamyl alcohol, under nitrogen protection, 80~90 DEG C of backflows 4~6 Hour;Reacting the room temperature that is water-cooled to 0~5 DEG C after terminating, separate out yellowish-brown powder, after filtration, yellowish-brown powder uses toluene Rinse 2~3 times, then with distilled water flushing 2~3 times;Under the conditions of 105 DEG C be dried 24 hours, i.e. synthesize new type polyolefin is special Use fire-retardant anti ultraviolet agent;
The addition of described tribromoneoamyl alcohol is 1.25:1 with the mol ratio of 4-(bis-hydroxypropyl) benzocaine ~1.5:1;
The molar concentration 0.2~5mol/L of tribromoneoamyl alcohol in the described ionic liquid dissolving tribromoneoamyl alcohol;
Described ionic liquid is pyridine type quaternary ammonium salt ionic liquid, specially chlorination-1-butyl-pyridinium;
Prepared new type polyolefin special-purpose anti-flaming anti ultraviolet agent had both had the UVResistant effect of excellence, the most also had excellent Different flame retardant effect, includes the fire-retardant group such as P, N, Br in molecule, especially in molecule, brominated amount reaches 37.68%, for poly- The radical-scavenging of olefin material bury in oblivion flame retardant effect have extraordinary specifically;The cooperative flame retardant effect of P, N, Br is not simultaneously Only it is not required to the application with other compound flame retardants, reduces the addition of fire retardant simultaneously, for promoting filament strength and anti-flammability Can have the effect that is highly profitable;
4-(bis-hydroxypropyl) benzocaine is as a kind of aminobenzoic acid esters ultraviolet absorber, for far ultraviolet Especially near ultraviolet ray has a highest absorption property, simultaneously 4-(bis-hydroxypropyl) benzocaine itself contain double Hydroxyl structure can carry out esterification with acid, and the uvioresistant therefore going for material is modified, 4-(double hydroxypropyls simultaneously Base) benzocaine double hydroxyl structures and Esterification reaction after, utilize POCl3 to react generation with pair hydroxyl structures The boiling point that ring-type intermediate product preparation tool is higher, the removal of the most unreacted POCl3;
Tribromoneoamyl alcohol contains alcoholic extract hydroxyl group and containing bromine group, and alcoholic extract hydroxyl group can be with the reaction of chloryl group, shape under catalyst Becoming ester bond, simultaneously containing bromine group as fire retardant group, producing brominated free radical in combustion can be with living radical In conjunction with, and produce difficult combustion gas body, play gaseous state fire retarding effect, polyolefinic free radical is buried in oblivion to the effect with excellence, but The brominated material of low-molecular-weight, is prone to volatilization in process, causes fire resistance to reduce, and weak effect, with containing of little molecule Bromine material is also difficult to be combined with polyolefine material, reduces the compatibility with fire retardant, causes flame retardant effect to be deteriorated;And by with contain Have can the reaction of phosphorus cl radical and intermediate of reactive group, improve molecular length, and produce annulation, both can improve material Material itself is fire-retardant and UVResistant effect, can also suppress volatilization and the migration of material simultaneously, promotes fire-retardant and uvioresistant function Stability;
POCl3 and 4-(bis-hydroxypropyl) benzocaine react the intermediate generated and are condensed with tribromoneoamyl alcohol Time can produce HCl gas, can react with tribromoneoamyl alcohol, it is suppressed that the generation of this product.And frequently with pyridine in industry Or triethylamine etc. is as the acid binding agent of this reaction, pyridine has bigger toxicity, generally need to add relatively for synthesizing this fire retardant Many pyridines, inevitably bring healthy hidden danger to operator, and, its productivity is the highest.This patent is had by employing The quaternary ammonium salt cationic type ionic liquid of pyridine ring structure is acid binding agent, utilizes the high viscosity of ionic liquid to be difficult to spread, and reduces HCl gas reacts with tribromoneoamyl alcohol, utilizes the reaction to HCl gas of the pyridine ring structure in ionic liquid simultaneously, produces season Ammonium salt structure, neutralizes HCl gas, thus reduces the generation of side reaction, and ionic liquid has the liquid, soluble solution of excellence With the difficult volatile performance of ion, there is simultaneously for gas absorption and the neutrality of excellence;The most both can dissolve as solvent Reaction raw materials tribromoneoamyl alcohol, is also used as in acid binding agent and reaction HCl gas simultaneously, is also used as adhesion promoter simultaneously, Improve reaction system viscosity, it is to avoid the quick diffusion of HCl gas, make HCl gas react with the tribromoneoamyl alcohol of raw material, cause The problem that products collection efficiency reduces;
New type polyolefin special-purpose anti-flaming anti ultraviolet agent of the present invention, by 4-(bis-hydroxypropyl) benzocaine, trichlorine oxygen Phosphorus and tribromoneoamyl alcohol react in two steps and obtain, and owing to polyol structure is more, charring rate is higher, again can be with bromo element synergistic Fire-retardant, make the flame retarding efficiency of described fire retardant greatly improve.Existence due to polyol structure so that this product has preferably Ultraviolet-resistent property.
Compared with prior art, the positive effect of the present invention is:
A kind of composite webs of the present invention had both had the uvioresistant performance of excellence, the most also had the fire resistance of excellence, Use weaving, both maintained the institutional framework of fabric, also there is the conducting structure of three-dimensional level, ventilative, lead wet and high The feature of intensity;Polypropylene special-purpose anti-flaming anti ultraviolet agent in screen cloth simultaneously, bromine content higher (reaching 37.68%), have excellent Different fire resistance, the most brominated structure, it is possible to bury in oblivion polypropylene and add thermogenetic free radical, and reduce polyacrylic fall Solving, improve the fire resistance of material, the most fire-retardant anti ultraviolet agent also has the uvioresistant group of the Aminobenzoate of excellence, tool There is several functions;And in the preparation process of fire-retardant anti ultraviolet agent, use quaternary ammonium salt cationic type ionic liquid both as acid binding agent And solvent, in ionic liquid, substantial amounts of quaternary ammonium salt structure can well be inhaled and tie up HCl, meanwhile, can be greatly enhanced again phosphonate ester resistance The productivity of combustion agent, it is not necessary to add and adjoin the acid binding agent such as smack one's lips or triethylamine, toxic and side effect can be reduced, also can improve productivity;Technique letter Single easy, and without using catalyst that productivity can be made to be greatly improved.
Accompanying drawing explanation
The hydrogen nuclear magnetic resonance collection of illustrative plates of Fig. 1 polypropylene of the present invention special-purpose anti-flaming anti ultraviolet agent
The hydrogen nuclear magnetic resonance collection of illustrative plates of Fig. 2 patent of the present invention fire-retardant anti ultraviolet agent intermediate
Detailed description of the invention
The detailed description of the invention of the production method of a kind of composite webs for trampoline field of the present invention presented below.
Embodiment 1
A kind of production method of the composite webs for trampoline field, it concretely comprises the following steps:
One, the preparation of fire-retardant anti ultraviolet agent polypropylene agglomerate
The method using melt blending, with polypropylene special-purpose anti-flaming anti ultraviolet agent and high viscosity polypropylene chip as raw material, Under the melt temperature of 220~230, use double screw extruder to melt extrude granulation and prepare fire-retardant uvioresistant poly propylene mother Grain;
The specification of described high viscosity polypropylene chip be melt index be 12.5~14g/10min.
Described polypropylene special-purpose anti-flaming anti ultraviolet agent mass fraction in fire-retardant uvioresistant polypropylene agglomerate is 2.5%.
Two, the preparation of fire-retardant anti ultraviolet agent polypropylene monofilament
The fire-retardant uvioresistant polypropylene agglomerate prepared with step one and conventional polypropylene are cut into slices as raw material, use melted The method of spinning, cools down through water-bath, hot water drawing-off, air thermal finalization, and winding obtains fire-retardant anti ultraviolet agent polypropylene monofilament;
Described spinning temperature is 210~240 DEG C, and water-bath chilling temperature is 25~30 DEG C, spinning speed be 700~ 900m/min, hot water drawing temperature is 60~90 DEG C, and draw ratio is 2.5~3.0 times, and air heat setting temperature is 110~120 DEG C, winding speed is 2500~3000m/min;
Fire-retardant uvioresistant polypropylene agglomerate mass fraction in fire-retardant anti ultraviolet agent polypropylene monofilament is 3%.
Three, the preparation of composite webs
The fire-retardant uvioresistant poly polypropylene filaments prepared with step 2, as raw material, obtains required answering through weaving Close screen cloth.
The chemical formula of polypropylene special-purpose anti-flaming anti ultraviolet agent is C19H27Br3NO6P, its structural formula is as follows:
A kind of preparation method of polypropylene special-purpose anti-flaming anti ultraviolet agent, it concretely comprises the following steps:
With 4-(bis-hydroxypropyl) benzocaine with POCl3 as raw material, with phosphoric acid as catalyst, control raw material The mol ratio of middle 4-(bis-hydroxypropyl) benzocaine and POCl3 is 1:1.25, and catalyst and 4-(bis-hydroxypropyl) The mol ratio of benzocaine is 1:400;Under nitrogen protective condition, first react 0.5~1.0 hour at 45~50 DEG C, Then heat to 125~130 DEG C reflux 7~8 hours, then decompression distill out excess POCl3, utilize POCl3 with The displacement reaction of hydroxyl, prepares light yellow viscous liquid and is fire-retardant anti ultraviolet agent intermediate;Then in reaction system Adding in the ionic liquid being dissolved with tribromoneoamyl alcohol, under nitrogen protection, 80~90 DEG C are refluxed 4~6 hours;After reaction terminates By the room temperature that is water-cooled to of 0~5 DEG C, separating out yellowish-brown powder, after filtration, yellowish-brown powder uses toluene rinse 2~3 times, then uses Distilled water flushing 2~3 times;It is dried 24 hours under the conditions of 105 DEG C, i.e. synthesizes to obtain new type polyolefin special-purpose anti-flaming anti ultraviolet agent;
The addition of described tribromoneoamyl alcohol is 1.25:1 with the mol ratio of 4-(bis-hydroxypropyl) benzocaine;
Molar concentration 0.2mol/L of tribromoneoamyl alcohol in the described ionic liquid dissolving tribromoneoamyl alcohol;
Described ionic liquid is pyridine type quaternary ammonium salt ionic liquid, specially chlorination-1-butyl-pyridinium;
Prepared new type polyolefin special-purpose anti-flaming anti ultraviolet agent had both had the UVResistant effect of excellence, the most also had excellent Different flame retardant effect, includes the fire-retardant group such as P, N, Br in molecule, especially in molecule, brominated amount reaches 37.68%, for poly- The radical-scavenging of olefin material bury in oblivion flame retardant effect have extraordinary specifically;The cooperative flame retardant effect of P, N, Br is not simultaneously Only it is not required to the application with other compound flame retardants, reduces the addition of fire retardant simultaneously, for promoting filament strength and anti-flammability Can have the effect that is highly profitable;
4-(bis-hydroxypropyl) benzocaine is as a kind of aminobenzoic acid esters ultraviolet absorber, for far ultraviolet Especially near ultraviolet ray has a highest absorption property, simultaneously 4-(bis-hydroxypropyl) benzocaine itself contain double Hydroxyl structure can carry out esterification with acid, and the uvioresistant therefore going for material is modified, 4-(double hydroxypropyls simultaneously Base) benzocaine double hydroxyl structures and Esterification reaction after, utilize POCl3 to react generation with pair hydroxyl structures The boiling point that ring-type intermediate product preparation tool is higher, the removal of the most unreacted POCl3;
Tribromoneoamyl alcohol contains alcoholic extract hydroxyl group and containing bromine group, and alcoholic extract hydroxyl group can be with the reaction of chloryl group, shape under catalyst Becoming ester bond, simultaneously containing bromine group as fire retardant group, producing brominated free radical in combustion can be with living radical In conjunction with, and produce difficult combustion gas body, play gaseous state fire retarding effect, polyolefinic free radical is buried in oblivion to the effect with excellence, but The brominated material of low-molecular-weight, is prone to volatilization in process, causes fire resistance to reduce, and weak effect, with containing of little molecule Bromine material is also difficult to be combined with polyolefine material, reduces the compatibility with fire retardant, causes flame retardant effect to be deteriorated;And by with contain Have can the reaction of phosphorus cl radical and intermediate of reactive group, improve molecular length, and produce annulation, both can improve material Material itself is fire-retardant and UVResistant effect, can also suppress volatilization and the migration of material simultaneously, promotes fire-retardant and uvioresistant function Stability;
POCl3 and 4-(bis-hydroxypropyl) benzocaine react the intermediate generated and are condensed with tribromoneoamyl alcohol Time can produce HCl gas, can react with tribromoneoamyl alcohol, it is suppressed that the generation of this product.And frequently with pyridine in industry Or triethylamine etc. is as the acid binding agent of this reaction, pyridine has bigger toxicity, generally need to add relatively for synthesizing this fire retardant Many pyridines, inevitably bring healthy hidden danger to operator, and, its productivity is the highest.This patent is had by employing The quaternary ammonium salt cationic type ionic liquid of pyridine ring structure is acid binding agent, utilizes the high viscosity of ionic liquid to be difficult to spread, and reduces HCl gas reacts with tribromoneoamyl alcohol, utilizes the reaction to HCl gas of the pyridine ring structure in ionic liquid simultaneously, produces season Ammonium salt structure, neutralizes HCl gas, thus reduces the generation of side reaction, and ionic liquid has the liquid, soluble solution of excellence With the difficult volatile performance of ion, there is simultaneously for gas absorption and the neutrality of excellence;The most both can dissolve as solvent Reaction raw materials tribromoneoamyl alcohol, is also used as in acid binding agent and reaction HCl gas simultaneously, is also used as adhesion promoter simultaneously, Improve reaction system viscosity, it is to avoid the quick diffusion of HCl gas, make HCl gas react with the tribromoneoamyl alcohol of raw material, cause The problem that products collection efficiency reduces;
The preparation method of the polypropylene special-purpose anti-flaming anti ultraviolet agent of the present invention, its course of reaction is as follows:
First step reaction equation
Second step reaction equation
The hydrogen nuclear magnetic resonance collection of illustrative plates of Fig. 1 polypropylene of the present invention special-purpose anti-flaming anti ultraviolet agent, wherein, knot corresponding in compound The chemical shift of structure is a (1.30ppm), b (4.29ppm), c (7.79ppm), d (6.70ppm), e (3.35ppm), f (1.89ppm), g (4.03ppm), h (3.59ppm);Collection of illustrative plates does not detects hydroxyl (2.01ppm) in the tribromoneoamyl alcohol in raw material The chemical shift of structure, but detect the characteristic absorption peak of the methylene h (3.59ppm) being connected with bromine, and be unimodal, and at figure In fire-retardant anti ultraviolet agent intermediate corresponding in spectrum, the chemical shift of the characteristic absorption peak of corresponding group yet suffers from, and g (4.03ppm) corresponding is methylene characteristic absorption peak adjacent with organic phosphine oxygen in polypropylene special-purpose anti-flaming anti ultraviolet agent, because of This prepared structure is required compound.
The hydrogen nuclear magnetic resonance collection of illustrative plates of Fig. 2 patent of the present invention fire-retardant anti ultraviolet agent intermediate, does not wherein detect 4-(double hydroxypropyls Base) hydrogen chemical shifts (2.0ppm) on hydroxyl structure, the hydrogenation degree on hydroxypropyl simultaneously in benzocaine structure Moving due to the organic phosphine chlorine structure influence by strong electron attraction, its chemical shift there occurs migration, at 4-(bis-hydroxypropyl) ammonia On methylene adjacent with hydroxyl in yl benzoic acid ethyl ester structure, the characteristic absorption peak of hydrogen is by 1.89ppm, and in fire-retardant uvioresistant On the methylene that in agent intermediate, organic phosphine chlorine is adjacent, hydrogen characteristic absorption is 4.03ppm;The most thus structure illustrates 4-(double hydroxyls Propyl group) benzocaine structure there occurs reaction with hydroxyl and POCl3.
Embodiment 2
A kind of production method of the composite webs for trampoline field, it concretely comprises the following steps:
One, the preparation of fire-retardant anti ultraviolet agent polypropylene agglomerate
The method using melt blending, with polypropylene special-purpose anti-flaming anti ultraviolet agent and high viscosity polypropylene chip as raw material, Under the melt temperature of 220~230 DEG C, use double screw extruder to melt extrude granulation and prepare fire-retardant uvioresistant poly propylene Master batch;
The specification of described high viscosity polypropylene chip be melt index be 12.5~14g/10min.
Described polypropylene special-purpose anti-flaming anti ultraviolet agent mass fraction in fire-retardant uvioresistant polypropylene agglomerate is 3%.
Two, the preparation of fire-retardant anti ultraviolet agent polypropylene monofilament
The fire-retardant uvioresistant polypropylene agglomerate prepared with step one and conventional polypropylene are cut into slices as raw material, use melted The method of spinning, cools down through water-bath, hot water drawing-off, air thermal finalization, and winding obtains fire-retardant anti ultraviolet agent polypropylene monofilament.
Described spinning temperature is 210~240 DEG C, and water-bath chilling temperature is 25~30 DEG C, spinning speed be 700~ 900m/min, hot water drawing temperature is 60~90 DEG C, and draw ratio is 2.5~3.0 times, and air heat setting temperature is 110~120 DEG C, winding speed is 2500~3000m/min.
Fire-retardant uvioresistant polypropylene agglomerate mass fraction in fire-retardant anti ultraviolet agent polypropylene monofilament is 4%.
Three, the preparation of composite webs
The fire-retardant uvioresistant poly polypropylene filaments prepared with step 2, as raw material, obtains required answering through weaving Close screen cloth.
The chemical formula of polypropylene special-purpose anti-flaming anti ultraviolet agent is C19H27Br3NO6P, its structural formula is as follows:
A kind of preparation method of polypropylene special-purpose anti-flaming anti ultraviolet agent, it concretely comprises the following steps:
With 4-(bis-hydroxypropyl) benzocaine with POCl3 as raw material, with phosphoric acid as catalyst, control raw material The mol ratio of middle 4-(bis-hydroxypropyl) benzocaine and POCl3 is 1:1.35, and catalyst and 4-(bis-hydroxypropyl) The mol ratio of benzocaine is 1:500;Under nitrogen protective condition, first react 0.5~1.0 hour at 45~50 DEG C, Then heat to 125~130 DEG C reflux 7~8 hours, then decompression distill out excess POCl3, utilize POCl3 with The displacement reaction of hydroxyl, prepares light yellow viscous liquid and is fire-retardant anti ultraviolet agent intermediate;Then in reaction system Adding in the ionic liquid being dissolved with tribromoneoamyl alcohol, under nitrogen protection, 80~90 DEG C are refluxed 4~6 hours;After reaction terminates By the room temperature that is water-cooled to of 0~5 DEG C, separating out yellowish-brown powder, after filtration, yellowish-brown powder uses toluene rinse 2~3 times, then uses Distilled water flushing 2~3 times;It is dried 24 hours under the conditions of 105 DEG C, i.e. synthesizes to obtain new type polyolefin special-purpose anti-flaming anti ultraviolet agent;
The addition of described tribromoneoamyl alcohol is 1.35:1 with the mol ratio of 4-(bis-hydroxypropyl) benzocaine.
Molar concentration 1mol/L of tribromoneoamyl alcohol in the described ionic liquid dissolving tribromoneoamyl alcohol.
Described ionic liquid is pyridine type quaternary ammonium salt ionic liquid, specially chlorination-1-butyl-pyridinium.
Embodiment 3
A kind of production method of the composite webs for trampoline field, it concretely comprises the following steps:
One, the preparation of fire-retardant anti ultraviolet agent polypropylene agglomerate
The method using melt blending, with polypropylene special-purpose anti-flaming anti ultraviolet agent and high viscosity polypropylene chip as raw material, Under the melt temperature of 220~230, use double screw extruder to melt extrude granulation and prepare fire-retardant uvioresistant poly propylene mother Grain.
The specification of described high viscosity polypropylene chip be melt index be 12.5~14g/10min.
Described polypropylene special-purpose anti-flaming anti ultraviolet agent mass fraction in fire-retardant uvioresistant polypropylene agglomerate is 3.5%.
Two, the preparation of fire-retardant anti ultraviolet agent polypropylene monofilament
The fire-retardant uvioresistant polypropylene agglomerate prepared with step one and conventional polypropylene are cut into slices as raw material, use melted The method of spinning, cools down through water-bath, hot water drawing-off, air thermal finalization, and winding obtains fire-retardant anti ultraviolet agent polypropylene monofilament.
Described spinning temperature is 210~240 DEG C, and water-bath chilling temperature is 25~30 DEG C, spinning speed be 700~ 900m/min, hot water drawing temperature is 60~90 DEG C, and draw ratio is 2.5~3.0 times, and air heat setting temperature is 110~120 DEG C, winding speed is 2500~3000m/min.
Fire-retardant uvioresistant polypropylene agglomerate mass fraction in fire-retardant anti ultraviolet agent polypropylene monofilament is 5%.
Three, the preparation of composite webs
The fire-retardant uvioresistant poly polypropylene filaments prepared with step 2, as raw material, obtains required answering through weaving Close screen cloth.
The chemical formula of polypropylene special-purpose anti-flaming anti ultraviolet agent is C19H27Br3NO6P, its structural formula is as follows:
A kind of preparation method of polypropylene special-purpose anti-flaming anti ultraviolet agent, it concretely comprises the following steps:
With 4-(bis-hydroxypropyl) benzocaine with POCl3 as raw material, with phosphoric acid as catalyst, control raw material The mol ratio of middle 4-(bis-hydroxypropyl) benzocaine and POCl3 be 1:1.45~, and catalyst and 4-(double hydroxypropyls Base) mol ratio of benzocaine is 1:650;Under nitrogen protective condition, first little 45~50 DEG C of reactions 0.5~1.0 Time, then heat to 125~130 DEG C and reflux 7~8 hours, then decompression distills out the POCl3 of excess, utilizes POCl3 With the displacement reaction of hydroxyl, prepare light yellow viscous liquid and be fire-retardant anti ultraviolet agent intermediate;Then to reaction system Middle addition is dissolved with in the ionic liquid of tribromoneoamyl alcohol, and under nitrogen protection, 80~90 DEG C are refluxed 4~6 hours;Reaction terminates Afterwards by the room temperature that is water-cooled to of 0~5 DEG C, separating out yellowish-brown powder, after filtration, yellowish-brown powder uses toluene rinse 2~3 times, then With distilled water flushing 2~3 times;It is dried 24 hours under the conditions of 105 DEG C, i.e. synthesizes to obtain new type polyolefin special-purpose anti-flaming uvioresistant Agent.
The addition of described tribromoneoamyl alcohol is 1.45 with the mol ratio of 4-(bis-hydroxypropyl) benzocaine.
Molar concentration 3mol/L of tribromoneoamyl alcohol in the described ionic liquid dissolving tribromoneoamyl alcohol.
Described ionic liquid is pyridine type quaternary ammonium salt ionic liquid, specially chlorination-1-butyl-pyridinium.
Embodiment 4
A kind of production method of the composite webs for trampoline field, it concretely comprises the following steps:
One, the preparation of fire-retardant anti ultraviolet agent polypropylene agglomerate
The method using melt blending, with polypropylene special-purpose anti-flaming anti ultraviolet agent and high viscosity polypropylene chip as raw material, Under the melt temperature of 220~230, use double screw extruder to melt extrude granulation and prepare fire-retardant uvioresistant poly propylene mother Grain;
The specification of described high viscosity polypropylene chip be melt index be 12.5~14g/10min.
Described polypropylene special-purpose anti-flaming anti ultraviolet agent mass fraction in fire-retardant uvioresistant polypropylene agglomerate is 4.5%.
Two, the preparation of fire-retardant anti ultraviolet agent polypropylene monofilament
The fire-retardant uvioresistant polypropylene agglomerate prepared with step one and conventional polypropylene are cut into slices as raw material, use melted The method of spinning, cools down through water-bath, hot water drawing-off, air thermal finalization, and winding obtains fire-retardant anti ultraviolet agent polypropylene monofilament.
Described spinning temperature is 210~240 DEG C, and water-bath chilling temperature is 25~30 DEG C, spinning speed be 700~ 900m/min, hot water drawing temperature is 60~90 DEG C, and draw ratio is 2.5~3.0 times, and air heat setting temperature is 110~120 DEG C, winding speed is 2500~3000m/min.
Fire-retardant uvioresistant polypropylene agglomerate mass fraction in fire-retardant anti ultraviolet agent polypropylene monofilament is 6%.
Three, the preparation of composite webs
The fire-retardant uvioresistant poly polypropylene filaments prepared with step 2, as raw material, obtains required answering through weaving Close screen cloth.
The chemical formula of polypropylene special-purpose anti-flaming anti ultraviolet agent is C19H27Br3NO6P, its structural formula is as follows:
A kind of preparation method of polypropylene special-purpose anti-flaming anti ultraviolet agent, it concretely comprises the following steps:
With 4-(bis-hydroxypropyl) benzocaine with POCl3 as raw material, with phosphoric acid as catalyst, control raw material The mol ratio of middle 4-(bis-hydroxypropyl) benzocaine and POCl3 is 1:1.8, and catalyst and 4-(bis-hydroxypropyl) The mol ratio of benzocaine is 1:900;Under nitrogen protective condition, first react 0.5~1.0 hour at 45~50 DEG C, Then heat to 125~130 DEG C reflux 7~8 hours, then decompression distill out excess POCl3, utilize POCl3 with The displacement reaction of hydroxyl, prepares light yellow viscous liquid and is fire-retardant anti ultraviolet agent intermediate;Then in reaction system Adding in the ionic liquid being dissolved with tribromoneoamyl alcohol, under nitrogen protection, 80~90 DEG C are refluxed 4~6 hours;After reaction terminates By the room temperature that is water-cooled to of 0~5 DEG C, separating out yellowish-brown powder, after filtration, yellowish-brown powder uses toluene rinse 2~3 times, then uses Distilled water flushing 2~3 times;It is dried 24 hours under the conditions of 105 DEG C, i.e. synthesizes to obtain new type polyolefin special-purpose anti-flaming anti ultraviolet agent.
The addition of described tribromoneoamyl alcohol is 1.5:1 with the mol ratio of 4-(bis-hydroxypropyl) benzocaine.
Molar concentration 5mol/L of tribromoneoamyl alcohol in the described ionic liquid dissolving tribromoneoamyl alcohol.
Described ionic liquid is pyridine type quaternary ammonium salt ionic liquid, specially chlorination-1-butyl-pyridinium.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art Member, without departing from the inventive concept of the premise, it is also possible to make some improvements and modifications, these improvements and modifications also should be regarded as In protection scope of the present invention.

Claims (6)

1. the production method for the composite webs in trampoline field, it is characterised in that it concretely comprises the following steps:
One, the preparation of fire-retardant anti ultraviolet agent polypropylene agglomerate
The method using melt blending, with polypropylene special-purpose anti-flaming anti ultraviolet agent and high viscosity polypropylene chip as raw material, 220 ~under the melt temperature of 230 DEG C, use double screw extruder to melt extrude granulation and prepare fire-retardant uvioresistant polypropylene agglomerate;
Two, the preparation of fire-retardant anti ultraviolet agent polypropylene monofilament
The fire-retardant uvioresistant polypropylene agglomerate prepared with step one and conventional polypropylene are cut into slices as raw material, use melt spinning Method, through water-bath cool down, hot water drawing-off, air thermal finalization, winding obtain fire-retardant anti ultraviolet agent polypropylene monofilament;
Three, the preparation of composite webs
The fire-retardant uvioresistant poly polypropylene filaments prepared with step 2, as raw material, obtains required composite web through weaving Cloth.
The production method of a kind of composite webs for trampoline field, it is characterised in that in step In one, the specification of described high viscosity polypropylene chip be melt index be 12.5~14g/10min.
The production method of a kind of composite webs for trampoline field, it is characterised in that in step In one, described polypropylene special-purpose anti-flaming anti ultraviolet agent mass fraction in fire-retardant uvioresistant polypropylene agglomerate be 2.5~ 5%.
The production method of a kind of composite webs for trampoline field, it is characterised in that in step In two, described spinning temperature is 210~240 DEG C, and water-bath chilling temperature is 25~30 DEG C, spinning speed be 700~ 900m/min, hot water drawing temperature is 60~90 DEG C, and draw ratio is 2.5~3.0 times, and air heat setting temperature is 110~120 DEG C, winding speed is 2500~3000m/min.
The production method of a kind of composite webs for trampoline field, it is characterised in that in step In one, the chemical formula of polypropylene special-purpose anti-flaming anti ultraviolet agent is C19H27Br3NO6P, its structural formula is as follows:
The production method of a kind of composite webs for trampoline field, it is characterised in that in step In one, concretely comprising the following steps of the preparation method of described polypropylene special-purpose anti-flaming anti ultraviolet agent:
With 4-(bis-hydroxypropyl) benzocaine with POCl3 as raw material, with phosphoric acid as catalyst, control 4-in raw material The mol ratio of (bis-hydroxypropyl) benzocaine and POCl3 is 1:1.25~1:1.8, and catalyst and 4-(double hydroxypropyls Base) mol ratio of benzocaine is 1:400~1:1000;Under nitrogen protective condition, first react 0.5 at 45~50 DEG C ~1.0 hours, then heat to 125~130 DEG C and reflux 7~8 hours, then decompression distills out the POCl3 of excess, utilizes POCl3 and the displacement reaction of hydroxyl, prepare light yellow viscous liquid and be fire-retardant anti ultraviolet agent intermediate;Then to Adding in the ionic liquid being dissolved with tribromoneoamyl alcohol in reaction system, under nitrogen protection, 80~90 DEG C are refluxed 4~6 hours; Reacting the room temperature that is water-cooled to 0~5 DEG C after terminating, separate out yellowish-brown powder, after filtration, yellowish-brown powder uses toluene rinse 2 ~3 times, then with distilled water flushing 2~3 times;It is dried 24 hours under the conditions of 105 DEG C, i.e. synthesizes to obtain new type polyolefin special-purpose anti-flaming Anti ultraviolet agent.
CN201610399444.6A 2016-06-08 2016-06-08 Method for producing composite mesh cloth used for trampoline field Active CN105887305B (en)

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CN108060464A (en) * 2017-12-25 2018-05-22 江苏美翔体育用品有限公司 A kind of preparation method of compound trampoline net
CN110409048A (en) * 2018-04-28 2019-11-05 江苏金麟户外用品有限公司 A kind of high-strength composite screen cloth and its processing method for outdoor trampoline
CN110409009A (en) * 2018-04-28 2019-11-05 江苏金麟户外用品有限公司 A kind of antibiotic health care screen cloth and preparation method thereof for trampolining of lying fallow
CN110409047A (en) * 2018-04-28 2019-11-05 江苏金麟户外用品有限公司 The multi-functional screen cloth of high resiliency and its production method for trampoline or trampoline

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CN102251304A (en) * 2011-05-23 2011-11-23 宁波大成新材料股份有限公司 High-strength and high-modulus polypropylene fiber production method
CN203609964U (en) * 2013-11-08 2014-05-28 天台县网布厂 High-temperature and high-density filter screen made of high-strength polypropylene monofilament fibers
CN104387666A (en) * 2014-11-13 2015-03-04 东莞市金彩色母有限公司 Ultraviolet-resistant oxidation-resistant color master batch and preparation method thereof

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US20030068937A1 (en) * 2001-10-05 2003-04-10 Brown Paul Lee Portable, multi-use water device
CN201331957Y (en) * 2009-01-12 2009-10-21 芜湖航天特种电缆厂 Special type braiding net sleeve
CN102251304A (en) * 2011-05-23 2011-11-23 宁波大成新材料股份有限公司 High-strength and high-modulus polypropylene fiber production method
CN203609964U (en) * 2013-11-08 2014-05-28 天台县网布厂 High-temperature and high-density filter screen made of high-strength polypropylene monofilament fibers
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Publication number Priority date Publication date Assignee Title
CN108060464A (en) * 2017-12-25 2018-05-22 江苏美翔体育用品有限公司 A kind of preparation method of compound trampoline net
CN108060464B (en) * 2017-12-25 2020-04-10 江苏美翔体育用品有限公司 Preparation method of composite trampoline net
CN110409048A (en) * 2018-04-28 2019-11-05 江苏金麟户外用品有限公司 A kind of high-strength composite screen cloth and its processing method for outdoor trampoline
CN110409009A (en) * 2018-04-28 2019-11-05 江苏金麟户外用品有限公司 A kind of antibiotic health care screen cloth and preparation method thereof for trampolining of lying fallow
CN110409047A (en) * 2018-04-28 2019-11-05 江苏金麟户外用品有限公司 The multi-functional screen cloth of high resiliency and its production method for trampoline or trampoline

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