CN105885631B - Compound on rust paint of steady seepage and preparation method thereof - Google Patents
Compound on rust paint of steady seepage and preparation method thereof Download PDFInfo
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- CN105885631B CN105885631B CN201610378569.0A CN201610378569A CN105885631B CN 105885631 B CN105885631 B CN 105885631B CN 201610378569 A CN201610378569 A CN 201610378569A CN 105885631 B CN105885631 B CN 105885631B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
- C09D5/084—Inorganic compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
- C23C22/42—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also phosphates
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Paints Or Removers (AREA)
Abstract
The invention discloses compound on rust paint of a kind of steady seepage and preparation method thereof, and it is mixed by epoxy resin E 44, dimethylbenzene, absolute ethyl alcohol, aluminium triphosphate, trbasic zinc phosphate, iron oxide red, zinc molybdate, bleeding agent epoxy phosphate ester, dispersant, defoamer and curing agent.The antirust agent of the present invention is aluminium triphosphate, trbasic zinc phosphate, zinc molybdate, tripolyphosphate radical ion can have stronger chelating ability with each metal ion species, passivating film is formed on coated article surface, trbasic zinc phosphate has very strong condensation ability with ferric ion, phosphate anion reacts with iron anode, the firm diaphragm based on ferric phosphate can be formed, this fine and close purification membrane is not soluble in water, hardness is high, adhesive force is excellent, zinc molybdate can discharge the compound insoluble matter that molybdic acid ion is formed in steel surface, there is anti-corrosion effect, so pass through the synergy of each component, so that the anticorrosion with coat function admirable of the present invention.
Description
Technical field
The present invention relates to the anticorrosive paint for metal, particularly relates to a kind of be applied to the new of rust metal base
Coating.
Background technology
Influenceed by contemporary metal industry fast development, various metal industries start to pay close attention to the anti-corrosion of metal material emphatically
With protected working.According to statistics, 1/5th of annual whole world year metal total output damage because corrosion of metal gets rusty, by becoming rusty
Lose the RMB of economic loss about 6,500,000,000,000 brought./ 25th of annual China gross national product is because of metal material
Corrosion and lose, considerably beyond losing summation caused by natural calamity.
Traditional coating antiseptic must first carry out strict processing derusting to metal surface.But because execution conditions etc. influence,
It is difficult to obtain desired metallic surface, and cost is higher.But if using Rust-resisting coating, problem above is then readily solved.
Rust-resisting coating refers to directly brush a kind of antirusting paint on undressed corrosion metals surface, it
In addition to the performance with general antirusting paint, also two special performances.First, Rust-resisting coating has foot to rusty scale
Enough penetrating powers, it can fully soak and permeate whole rusty scale, rusty scale, which is bonded, turns into continuous closure coating, by steel
Surface and rusty scale completely enclose.Second, Rust-resisting coating can pass through chemical reaction with the active iron compound being harmful in rusty scale
It is allowed to be passivated or converts, becomes stable inert filler.Because the Rust-resisting coating has numerous other coating incomparable
The advantages of (excellent performance, easy for construction, price is low etc.), therefore when selecting antirusting paint often by as the painting considered at first
Material, is up to the present most effective, most practical, most economical feasible anti-corrosion measure using the Rust-resisting coating.
Rust-resisting coating is divided into according to reaction mechanism:Transformant Rust-resisting coating and stable type Rust-resisting coating two
Kind
The rust-proof mechanism of transformant Rust-resisting coating is that the transforming agent in coating and rusty scale reaction generation are harmless to matrix
Stable material not only played a part of derusting but also play a part of install additional coating.It can be brushed in the thicker metal watch of rusty scale
Face, turn rust speed ratio is very fast, but a disadvantage is that acidity itself is presented, pH value can destroy matching used finish paint less than 3,
Supporting finish paint can be made to be cracked and become fragile, therefore it is required that supporting finish paint should be acidproof.Transformant Rust-resisting coating turns rust effect
It can be influenceed by steel surface corrosion state, because its presentation acidity can corrode rustless steel structure surface destruction steel construction and increase
Fast rusting rate, therefore, rust-converter coating, which is only coated on uniform rusty surface, can just play good effect, but be coated in
Smaller anti-rust action can be played on the uneven metal surface of corrosion can possibly even produce the harm of unrepairable, rusty scale
Thicker place may convert not thoroughly, and the relatively thin position of rusty scale can corrode metal surface because conversion fluid is too many, speed corrosion
Speed.These can all cause corrosion resistant coating adhesion and anti-corrosion effect significantly to decline.
The rust-proof mechanism of stable type Rust-resisting coating is that the reactive pigment in coating reacts generation stably with iron rust
Compound precipitation, chelate, complex compound etc. so that rusty scale is passivated, this coating is generally equipped with the preferable resin of permeability,
Pigment can be made fully to penetrate between rusty scale and base material.Stable type Rust-resisting coating can only be coated in iron rust in the case of no special
The relatively thin corrosion metals surface of layer, but due to the more preferable match surface coating of stable type Rust-resisting coating energy, without special
It is required that so it can be almost used cooperatively with various investment precoats.In addition, the use of this type antirusting paint is become rusty with steel construction
Erosion state is unrelated, no matter poor or preferable steel structure surface can obtain good effect in corrosion situation, in steel construction
There is good adhesive force at the heavier place of surface corrosion, and it is outstanding gentlier to locate various performances in corrosion.
The technology relevant with the present invention is stable type Rust-resisting coating.
China Patent Publication No. CN 1046344A disclose one kind:It is by rust remover, antirust agent, film forming agent and auxiliary agent group
Into due to the oxide containing tanning high-molecular compound, the oxide of iron, the oxide of zinc and phosphorus in formula, wherein tannin
For strong reductant, in whole system, the effect of tanning high-molecular compound does not still reduce the metal oxide in rusty scale
Realize and derust into metal, and it can also react with the oxide of above-mentioned iron, zinc and phosphorus, influence its effect that derusts.Thus, exist
In practical application, technology derusting effect is had a greatly reduced quality disclosed in the document.
The content of the invention
In order to overcome the technological deficiency of existing Rust-resisting coating derusting effect difference, it is excellent that the present invention provides a kind of antiseptic property
The compound on rust paint of good steady seepage.
In order to achieve the above object, the compound on rust paint of steady seepage of the invention is according to described by following components
What mass percent mixed.
The preparation method of above-mentioned bleeding agent epoxy phosphate ester:By the use of epoxy resin E-44 and phosphoric acid catalysis is used as in naphthenate
Under conditions of agent, it is heated to 60 DEG C of reactions and is made, during preparation, epoxy resin E-44 is 25 according to weight ratio with phosphoric acid:4.23 enter
Row reaction.Its reaction equation is:
Above-mentioned dispersant, defoamer and curing agent is to prepare the conventional auxiliary agent of coating, is commercially available prod.
Preparation technology is:
The first step:By epoxy resin E-44 water proof heating and melting, water temperature is no more than 50 DEG C, is stirred continuously in heating process;
Second step:It is cold after dimethylbenzene and absolute ethyl alcohol and stirring are sequentially added in the epoxy resin E-44 of heating and melting uniformly
But to room temperature;Add the purpose dissolved oxygen resin E-44 of dimethylbenzene and absolute ethyl alcohol;
3rd step:Aluminium triphosphate, trbasic zinc phosphate, iron oxide red, molybdenum are sequentially added in epoxy resin E-44 upon dissolution
Sour zinc, bleeding agent, dispersant and defoamer, stirring while adding, water proof is thermally formed component A in sealed states again after adding,
Water proof heating water temperature is no more than 50 DEG C, is stirred continuously in heating process;Heating stirring time preferred half an hour;
The purpose of heated sealed is to prevent that solvent quickly volatilizees because temperature is too high in course of reaction, causes largely to lose,
Paint film final performance is impacted;Secondly, the interference of other extraneous pollutant impurity is prevented;In addition, heated sealed state can
To form a good thermal environment, dispersiveness of the inorganic filler in resin can be promoted.
5th step:After component A is cooled into room temperature, curing agent is added wherein, is stirred at room temperature, during stirring
Between preferably 15 minutes.
The construction method of coating of the present invention is:The steel to get rusty are polished flat, the coating for being brushed on preparing is in 60 DEG C of bars
Solidify under part.
It should be noted that:Coating of the present invention need to carry out application within 2 hours.Such as need to deposit for a long time, component A should be with
Curing agent is separately deposited, and live mixing preparation uniformly can be used.
Coating property of the present invention is after tested:Hardness of paint film is expressed as 3H with pencil hardness, and adhesive force rank is 0 grade, anti-impact
Hit intensity highly for 50CM and paint film flawless wrinkle and comes off etc. existing according to GB/T1732-1993 standard testings weight drop
As it is non-foaming that 48h is soaked in resistance to salt water test in 5% NaCl solution at room temperature.
Above-mentioned hardness of paint film is tested using pencil method survey hardness, Pencil scratch method, pencil inclination angle at 45 ° to paint film,
Cut is carried out under two Kg loads.Pencil hardness (6B-6H) used when initially having scratch on paint film, as tested paint film
Hardness, the pencil for the experiment must be identified in advance.Its essence is to use and the object of paint film same hardness draws paint film.And
Pencil-lead has a variety of hardness, can be with unrestricted choice.Each sample is scraped three times, does not have scratch to be defined after being wiped with rubber.This
Shi Suoyong pencil hardness can be hardness of film.
Above-mentioned adhesive force rank uses the cross cut test of paint film, and adopt international standards ISO 2409:1992《Colored paint and clear
Paint --- cross cut test》(second edition) standard defines to be penetrated to evaluating coating during ground with cartesian mesh pattern cut coating
A kind of test method of the resistance departed from from ground.The standard gauge is scheduled on the grid that 6 or 11 orthogonal otch are drawn on film
Figure, adhesive tape is attached to after being torn on otch and evaluates adhesive force.As a result 0~5 grade is divided, 0 grade preferably, stands intact.
Above-mentioned impact strength is exactly that 1KG counterweights are highly fallen from some CM according to chinese national standard GB, is pounded in customization
On impact head, impact head impact again paint film front, see impact after either with or without come off cracking.
Illustrate advantage of the present invention from each component mechanism of action below
1st, trbasic zinc phosphate energy of the invention and the Fe on corrosion metals surface3+(iron rust) chemically reacts, and being formed can be firmly attached
The complex compound Fe [Zn in metal surface3(PO4)3] beds of precipitation and suppress anode reaction, this beds of precipitation are a kind of firm guarantors
Cuticula, not soluble in water, hardness is high, adhesive force is excellent, while trbasic zinc phosphate can be complexed with the hydroxyl in paint vehicle, make pigment-paint vehicle-bottom
Chemical bond is formed between material and improves the adhesive force and impermeability of coating, and it is nontoxic.Painted when trbasic zinc phosphate dosage is more than 12%
Film antiseptic property declines, mainly due to trbasic zinc phosphate solid add it is too many cause solution mixing not uniform enough, occur not during coating
Uniform capillarity.The viscosity that epoxy resin solution is influenceed in view of trbasic zinc phosphate solids loading content is real in next step so as to influence
The progress tested, therefore the present invention selects 7-9% dosage, the relatively fewer antiseptic effect of dosage is preferably and to resin solution viscosity shadow
Sound is smaller.
2nd, aluminium triphosphate antirust group of the invention is P3O10 5-Itself there is good chemism, tripolyphosphate
There can be very strong complexing power with Fe2+, Fe3+, form Fe-P=O keys, the pigment component that rust is changed into coating,
Metal surface forms tough and tensile with MexFey(PO4)xThe fine and close diaphragm of expression.When the dosage of aluminium triphosphate solid is in 7-9%
When especially 8% when antiseptic effect it is best, and the excellent easy processing of processing characteristics, film coating performance is influenceed smaller.Solid
The relatively fewer capillarity that can reduce film of dosage, so as to increase the air-tightness of film and then strengthen its antiseptic property.
3rd, zinc molybdate of the invention can discharge the compound insoluble matter that molybdic acid ion is formed in steel surface, there is anti-corrosion work
With being a kind of especially strong color stuffing of antirust ability, it itself can not have toxicity not as the antirust auxiliary agent of on rust paint
The color of base-material can be changed.The coating of addition zinc molybdate increases in terms of salt water resistance, but when molybdic acid Zn content is small
Difference is little when 0.50%, and the amount of being due to is not enough to the scattered surface for covering paint film and base material very little, so as to be not enough to shape
Into the valid density of substrate surface oxidation, by molybdic acid Zn content, in 0.5-1.5%, effect is best.
4th, the iron oxide red that the present invention adds, the microcosmic hole pipe of some of epoxy coating in itself can be blocked, is suitably stopped
Or delayed the suction of corrosive medium, so as to strengthen decay resistance.Iron oxide red in itself there is very strong light fastness to inhale
Receive ultraviolet radioactive, energy alkali resistant and organic acid and have very strong colorability.
4th, the epoxy phosphate ester obtained after epoxy resin modification is good as bleeding agent and epoxy resin compatibility, can fully mix
Close to improve wettability of the coating to base material, infiltration rusty scale can be moistened well, while can also increase coating to loose iron rust
Wetting action, make coating that iron rust is separated and surrounded in the coating, so as to prevent the development of corrosion, by the percentage of bleeding agent
Amount control causes coating to have stronger infiltration wettability in 1-5, and the adhesion between matrix is best.
5th, antirust agent of the invention is aluminium triphosphate, trbasic zinc phosphate, zinc molybdate.Tripolyphosphate radical ion can be with various metals
Ion has stronger chelating ability, and passivating film is formed on coated article surface.Trbasic zinc phosphate has very strong condensation energy with ferric ion
Power, phosphate anion react with iron anode, can form the firm diaphragm based on ferric phosphate, this fine and close purification membrane
It is not soluble in water, hardness is high, adhesive force is excellent.Zinc molybdate can discharge the compound insoluble matter that molybdic acid ion is formed in steel surface,
There is anti-corrosion effect.
Embodiment
Technical scheme is further illustrated in conjunction with specific embodiments exemplified by preparing 1 ton of coating of the present invention below.
Embodiment one:
Each component quality is in embodiment one:
Preparation method is:
(1) extracting epoxy resin E-44 is put into container, is put into water-bath and is warming up to 50 DEG C or so.
(2) take out container addition diformazan benzo tentatively to be stirred with glass bar, absolute ethyl alcohol added after stirring,
Equally tentatively stirred with glass bar, and be cooled to room temperature.
(3) weigh that aluminium triphosphate is polished to be added in the container, carry out preliminary stirring with glass bar until stirring
Uniformly.
(4) it is added to after weighing trbasic zinc phosphate grinding in the container, preliminary stirring is carried out until stirring with glass bar.
(5) it is added in the container after weighing iron oxide red grinding again, is stirred with glass bar.
(6) weigh zinc molybdate to be added in container, stirred with glass bar.
(7) weigh bleeding agent to be added in container, stirred with glass bar.
(8) weigh dispersant to be added in container, stirred with glass bar.
(9) weigh defoamer to be added in container, stirred with glass plate.
(10) stirred after above-mentioned medicine adds with glass bar, then put a centre in vessel port and be installed with agitator rotor
Film, and film is sealed into vessel port with rubber band.It is put into simultaneously in water-bath, is warming up to 50 DEG C or so and at the uniform velocity stirs 0.5
Hour.
(11) container is removed after the completion of above-mentioned steps and is cooled to room temperature, curing agent is added into container, then use at room temperature
Agitator at the uniform velocity stirs 15 minutes.
Embodiment two
Embodiment three:
Embodiment three and the preparation method of embodiment two are shown in embodiment one, no longer repeat herein, finally prepd each property of coating
Can parameter be:Hardness of paint film is expressed as 3H with pencil hardness, and adhesive force rank is 0 grade, and impact strength is according to GB/T1732-
1993 standard testing weight drops highly for 50CM and paint film flawless wrinkle and phenomena such as come off, test at room temperature by resistance to salt water
It is non-foaming that 48h is soaked in 5% NaCl solution.
Claims (1)
- A kind of 1. preparation method of the compound on rust paint of steady seepage, it is characterised in that the compound band of described steady seepage The coating that becomes rusty is to be mixed by following components according to described mass percent:Epoxy resin E-44 35-45Dimethylbenzene 7-9Absolute ethyl alcohol 11-13Aluminium triphosphate 7-9Trbasic zinc phosphate 7-9Iron oxide red 3-5Zinc molybdate 0.5-1.5Bleeding agent epoxy phosphate ester 1-5Dispersant 0.5-1.5Defoamer 0.5-1.5Curing agent 11-13The preparation method of above-mentioned bleeding agent epoxy phosphate ester is:By the use of epoxy resin E-44 and phosphoric acid catalysis is used as in naphthenate Under conditions of agent, it is heated to 60 DEG C of reactions and is made, during preparation, epoxy resin E-44 is 25 according to weight ratio with phosphoric acid:4.23 enter Row reaction, its reaction equation are:;The preparation method of the compound on rust paint of the steady seepage is:The first step:By epoxy resin E-44 water proof heating and melting, water temperature is no more than 50 DEG C, is stirred continuously in heating process;Second step:Sequentially added in the epoxy resin E-44 of heating and melting dimethylbenzene and absolute ethyl alcohol and stirring it is uniform after be cooled to Room temperature;3rd step:Sequentially added in epoxy resin E-44 upon dissolution aluminium triphosphate, trbasic zinc phosphate, iron oxide red, zinc molybdate, Bleeding agent, dispersant and defoamer, stirring while adding, water proof is thermally formed component A in sealed states again after adding, and water temperature is not More than 50 DEG C, it is stirred continuously in heating process;5th step:After component A is cooled into room temperature, curing agent is added wherein, is stirred at room temperature.
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CN103849294A (en) * | 2012-12-06 | 2014-06-11 | 青岛益群漆业集团有限公司 | High permeability over-rust antirust paint |
CN103897559B (en) * | 2014-03-21 | 2016-08-17 | 哈尔滨工程大学 | A kind of epoxidation zone rust coating process |
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