A kind of pneumatic atomized water spray is evaporated brine machine
Technical field
A kind of pneumatic atomized water spray is evaporated brine machine, belongs to sea water and evaporates brine apparatus field.
Background technology
Industrial salt mostly is sea salt, and the extraction of sea salt is substantially evaporated brine by sea water and obtained, and sea water is evaporated brine, the most also in continuity
Rely on the mode of fine day sunlight natural drying, be evaporated obtaining, because evaporating, crystallizing certain process that needs, accordingly sea
The acquisition of salt needs long time, this traditional mode of evaporating brine cannot improve yield, reduction of erection time, even if there being employing exchange
Electric pump class extraction saline carries out the mode sprayed, and is used for improving the evaporation efficiency of saline, shortens and evaporate brine the cycle, but due in recent years
Salt industry declinning market, as long as adding that electricity consumption will increase production cost, increases business burden, so using daylight evaporate brine and adopt
Do not welcome by vast saltern by exchange electric pump mode of evaporating brine.Further, since conventional traditional pump class water sucting mode is the most all
Intake from the lower bottom part of pump, but sea water saltern brine pit has at the bottom of pond the precipitation material such as sea sand, shell certainly, if according to
Conventional conventional pump class bottom water suction from below, it is easy to cause obstruction or destroy impeller, affects the normal use of suction pump.
Summary of the invention
The technical problem to be solved is: overcome the deficiencies in the prior art, it is provided that a kind of simple in construction, energy-conservation
Environmental protection, the pneumatic atomized water spray improving evaporation efficiency are evaporated brine machine.
The technical solution adopted for the present invention to solve the technical problems is: this pneumatic atomized water spray is evaporated brine machine, and its feature exists
In: include that top Wind-driven rotating actuating unit, middle part rotate the speed increasing mechanism and atomized spray mechanism, the storage that draws water of bottom arranged
Water mechanism and the fixed support of bottom, Wind-driven rotating actuating unit bottom connects the pumped storage machine of bottom by drive mechanism
Structure, the top connection of pumped storage mechanism is sleeved on the atomized spray mechanism outside drive mechanism, and pumped storage mechanism is fixed on
On fixed support.
Abandon traditional machine electric energy, use the most desirable coastal wind-force as the energy, dynamic as draw water, spray
Power, has not only saved the energy, also simplify the internal structure of equipment, changes extraction mode, overhead power, bottom draw water, in
Portion sprays, and except wind-force can be truly realized simple in construction, environmental protection not against other power sources, easily safeguard, service life is long
Etc. advantage.It addition, simple Open architecture also saves and eliminates rolling bearing, sealing device and lubricating oil, both decreased noise,
The deficiencies such as vibrations, temperature rise, turn avoid the lubricating oil pollution to sea water.
Described Wind-driven rotating actuating unit be can the spherical wind wing of directional rotating with the wind, the spherical wind wing includes circular fixing
The wind wing and the telescopic movable wind wing, the circular fixing wind wing is multiple coaxial hard-wired semi-discs, and the telescopic movable wind wing is multiple
It is arranged on the semicircle disk body that adjacent circular is fixed between the wind wing, and multiple telescopic movable wind wing one end connects as one, and can
Synchronize around spherical wind wing lower rotation, the circular fixing wind wing and the wing glomeration of telescopic movable wind of closure state.
Select the spheroid normality as the wind wing of resistance minimum, and the wind wing is divided into the circular fixing wind wing and telescopic movable wind
Two kinds of the wing, can be according to when evaporating brine, and the size of wind-force selects to use any wind wing, when wind-force is bigger, closes telescopic movable
The wind wing, only uses the fixing wind wing of circle, and the edge of arc and less contact area make the spherical wind wing can resist higher level
Wind-force, it is to avoid fracture because wind-force is excessive.
The telescoping mechanism connecting and driving the telescopic movable wind wing to rotate it is provided with inside the described spherical wind wing, the spherical wind wing
Top is provided with the receiver of remote-control sytem controlling telescoping mechanism action.
Described atomized spray mechanism includes atomizer, fixing water smoke jet pipe, water spray jacket gland, rotation spray water jacket and goes out
Water pipe, rotation spray water jacket is movably arranged in the middle part of fixed support above horizontally disposed fixed plate by thrust bearing, outlet pipe
It is fixedly installed on the lower section of fixed plate, in the middle part of fixed plate, is communicated with the through hole of rotation spray water jacket and outlet pipe, rotation spray water jacket
Border is provided with the fixing water smoke jet pipe organizing radial setting more, and atomizer is installed in the end of fixing water smoke jet pipe.
The mode using atomized water spray is evaporated brine, consolidating of the many groups of radial settings being provided with by the border of atomized spray mechanism
Determine water smoke jet pipe, the sea water being drawn into is carried out the injection of radial border, form large-area water smoke, i.e. ensure that and draw water
Amount, also ensure that the evaporation effect of sea water.
It is the curve bend bent to same direction that described many groups fix water smoke jet pipe, and described atomizer outlet is
Duckbill is arranged.Due to most sea water salt tank depths about at about 300mm, this pneumatic atomized water spray machine of evaporating brine needs half latent
Formula is placed in salt pond, and the distance exceeding the water surface is limited, uses many groups of the curve bend water smokes fixing the ejection of water smoke jet pipe also
There is certain radian, the evaporating surface increasing sea water further, extend sea water and spray the evaporation time of process, increase
Evaporation capacity.
The outlet of atomizer is that duckbill is arranged so that the water of ejection forms flat, the covering of the fan of thin layer, is rotating in addition
Rotating under the drive of water spray set, even high speed rotating, mist forms water smoke, increases sea water evaporation during spraying
Face.
Described pumped storage mechanism includes into water ball float, water supply hose, impeller, properties of journal bearing lubricated and water storage box, water-retention
The side of case is provided with organizes water supply hose more, and the end of water supply hose is provided with into water ball float, and water storage box top is provided with rotating leaf
Wheel, the clutch end of described drive mechanism wears impeller and connects solid by the properties of journal bearing lubricated arranged bottom water storage box
Fixed.
Changing water intake mode, use water inlet ball float, because water inlet ball float swims in the characteristic of the water surface, ball float episphere is totally-enclosed
State, forms buoyancy, and ball float lower semisphere is provided with multiple inlet opening, so ball float can only extract the water of the water surface, will not extract down
The sea water of granule foreign is contained in face, thoroughly avoids because impeller being caused damage containing sea sand, shell particulate matter in sea water
Phenomenon.
Described water inlet ball float includes the upper half sphere that completely encloses and the lower half sphere with multiple inlet openings.
Preferably, support bracket fastened both sides are provided with ball float guide plate, and ball float guide plate is that end face is provided with elongated hole the most vertically
The flat board placed, described water supply hose can move up and down through ball float guide plate, and water supply hose upper end connects water inlet ball float.
Described drive mechanism includes sliding bearing and main shaft, the fixing Wind-driven rotating actuating unit that connects of spindle top, main
Fixed and pass the inside of atomized spray mechanism in the middle part of axle by sliding bearing, be provided with between main shaft and Wind-driven rotating actuating unit
Speed increasing mechanism.
Described speed increasing mechanism is planet gear speed increaser, and the planetary gear of planet gear speed increaser is sleeved on drive mechanism
On.
Compared with prior art, the present invention is had the beneficial effect that
1, use the mode of atomized water spray to evaporate brine, abandon traditional machine electric energy, use the most desirable coastal wind-force as energy
Source, as the power drawing water, spraying, has not only saved the energy, also simplify the internal structure of equipment, changed extraction mode,
Drawing water in overhead power, bottom, middle part is sprayed, except wind-force can be truly realized simple in construction, ring not against other power sources
Protect, easily safeguard, service life the advantage such as length, simple structure also saves the step such as lubrication eliminating complexity, it is to avoid lubrication
The oil pollution to sea water.
2, select the spheroid normality as the wind wing of resistance minimum, and the wind wing is divided into the circular fixing wind wing and telescopic movable
Two kinds of the wind wing, can select to use any wind wing according to weather, the size of wind-force when evaporating brine, and when wind-force is bigger, closedown is stretched
The contracting activity wind wing, only uses the fixing wind wing of circle, and the edge of arc and less contact area make the spherical wind wing can resist relatively
High level wind-force, it is to avoid fracture because wind-force is excessive.When wind-force is less, the remote-controlled movable wind wing is opened, and increases revolving force
And rotating speed.
3, increase disengagement area, extend evaporation time, improve evaporation efficiency: owing to most sea water salt tank depths about exists
About 300mm, this pneumatic atomized water spray machine of evaporating brine needs semi-submersible type to be placed in salt pond, and the distance exceeding the water surface is limited, uses
Many groups of curve bend are fixed the water smoke of water smoke jet pipe ejection and are also had certain radian, the steaming increasing sea water further
Fermentation, extends sea water and sprays the evaporation time of process, increase evaporation capacity;The outlet of atomizer is that duckbill is arranged, and makes
The water that must spray forms flat, the covering of the fan of thin layer, in addition high speed rotating under the drive of rotation spray water jacket, and mist forms water smoke,
But smog must not be become, increase sea water evaporating surface during spraying.
4, changing water intake mode, use water inlet ball float, because water inlet ball float swims in the characteristic of the water surface, ball float episphere seals entirely
Closed state, forms buoyancy, and ball float lower semisphere is provided with multiple inlet opening, so ball float can only extract the water of the water surface, will not extract
Contain the sea water of granule foreign below, thoroughly avoid because impeller is caused damage containing sea sand, shell particulate matter by sea water
Phenomenon.
Accompanying drawing explanation
Fig. 1 is that pneumatic atomized water spray is evaporated brine owner's view schematic diagram.
Fig. 2 is telescopic movable wind wing annexation schematic diagram.
Fig. 3 is fixing water smoke jet pipe top view schematic diagram.
Wherein, 1, receiver of remote-control sytem 2, circular fixing the wind wing 3, the telescopic movable wind wing 4, speed increasing mechanism 5, bipitch connecting rod
6, sealing gasket 7, atomizer 8, fixing water smoke jet pipe 9, water spray jacket gland 10, middle bearing bracket 11, main shaft 12, rotation
Water spray set 13, thrust bearing 14, sliding bearing 15, fixed support 16, outlet pipe 17, ball float guide plate 18, water inlet are floated
Ball 19, water supply hose 20, impeller 21, properties of journal bearing lubricated 22, water storage box 23, fixed plate 24, telescoping mechanism 25, water inlet
Hole.
Detailed description of the invention
Fig. 1 ~ 3 are highly preferred embodiment of the present invention, and 1 ~ 3 the present invention will be further described below in conjunction with the accompanying drawings.
Referring to the drawings 1 ~ 3: a kind of pneumatic atomized water spray is evaporated brine machine, rotates including top Wind-driven rotating actuating unit, middle part
The speed increasing mechanism 4 arranged and atomized spray mechanism, the pumped storage mechanism of bottom and the fixed support 15 of bottom, Wind-driven rotating moves
Force mechanisms bottom connects the pumped storage mechanism of bottom by drive mechanism, and the top connection of pumped storage mechanism is sleeved on transmission
Atomized spray mechanism outside mechanism, pumped storage mechanism is fixed on fixed support 15.
Wind-driven rotating actuating unit be can the spherical wind wing of directional rotating with the wind, the spherical wind wing includes the circular fixing wind wing 2
With the telescopic movable wind wing 3, the circular fixing wind wing 2 is multiple coaxial hard-wired semi-discs, and the telescopic movable wind wing 3 sets for multiple
Put and fix the semicircle disk body between the wind wing 2 in adjacent circular, and the multiple telescopic movable wind wing 3 one end connects as one, and can
Synchronizing around spherical wind wing lower rotation, the circular fixing wind wing 2 is formed spherical with the telescopic movable wind wing 3 of closure state.Spherical wind
Being provided with the telescoping mechanism 24 connecting and driving the telescopic movable wind wing 3 to rotate inside the wing, it is flexible that the top of the spherical wind wing is provided with control
The receiver of remote-control sytem 1 of mechanism 24 action.
Atomized spray mechanism includes atomizer 7, fixing water smoke jet pipe 8, water spray jacket gland 9, rotation spray water jacket 12 and goes out
Water pipe 16, rotation spray water jacket 12 top is provided with the water spray jacket gland 9 for blocking rotation spray water jacket 12, and rotation spray water jacket 12 passes through
Thrust bearing 13 is movably arranged in the middle part of fixed support 15 above horizontally disposed fixed plate 23, and outlet pipe 16 is fixedly installed on
Determine the lower section of plate 23, in the middle part of fixed plate 23, be communicated with rotation spray water jacket 12 and the through hole of outlet pipe 16, rotation spray water jacket 12 weeks
Circle is provided with the fixing water smoke jet pipe 8 organizing radial setting more, and atomizer 7 is installed in the end of fixing water smoke jet pipe 8.
As shown in Figure 1, Figure 3, the fixing water smoke jet pipe 8 of many groups, preferably use the curve bend bent to same direction, adopt
With many groups of the curve bend water smokes fixing water smoke jet pipe 8 ejection also there is certain radian, further increase sea water
Evaporating surface, extend sea water spray process evaporation time;Atomizer 7 outlet is arranged for duckbill so that the water of ejection
Forming flat, the covering of the fan of thin layer, in addition high speed rotating under the drive of rotation spray water jacket, mist forms water smoke, increases sea water
Evaporating surface during spraying.
As shown in Figure 3, it is preferred that the blade bending direction of impeller 20 and the above-mentioned many groups bendings fixing water smoke jet pipe 8
Direction is oppositely arranged, and the purpose being so designed that is to discharge natural for pressure flow in equipment along atomizer 7, to greatest extent
Its design pressure of preservation so that the injection dynamics of atomizer 7 is bigger, farther, and effect is more preferable.
Pumped storage mechanism includes into water ball float 18, water supply hose 19, impeller 20, properties of journal bearing lubricated 21 and water storage box 22,
The side of water storage box 22 is provided with many group water supply hoses 19, and the end of water supply hose 19 is provided with into water ball float 18, water storage box 22 top
Being provided with rotating impeller 20, the clutch end of drive mechanism wears impeller 20 and by the downslide arranged bottom water storage box 22
Dynamic bearing 21 connects fixing.As it is shown in figure 1, water inlet ball float 18 includes the upper half sphere completely enclosed and with multiple inlet openings 25
Lower half sphere.
The both sides of fixed support 15 are provided with ball float guide plate 17, and ball float guide plate 17 is provided with elongated hole for end face and vertically puts
The flat board put, water supply hose 19 can move up and down through ball float guide plate 17, and water supply hose 19 is through ball float guide plate 17 end face
On endoporus connect water inlet ball float 18.
Drive mechanism includes sliding bearing 14 and main shaft 11, the fixing Wind-driven rotating actuating unit that connects in main shaft 11 top, main
In the middle part of axle 11 by sliding bearing 14 fix and pass the inside of atomized spray mechanism, main shaft 11 and Wind-driven rotating actuating unit it
Between be provided with speed increasing mechanism 4.Speed increasing mechanism 4 is planet gear speed increaser, and the planetary gear of planet gear speed increaser is sleeved on driver
On structure.
The speed increasing mechanism 4 of the present invention uses Open architecture, and its casing and gear shaft use 316L material, and gear uses multiple
Condensation material, sliding bearing all uses Latest Materials HPF supra polymer engineering plastics, and cooling and lubricating relies on the water smoke gushed out,
The most both without machine oil, not resulting in pollution, be not also afraid of corrosion, rub resistance, service life is long, saves material, reduces cost.
Operation principle and work process: the fixed support 15 of the present invention is placed in sea water salt pond so that many groups are fixing
Water smoke jet pipe 8 exceeds sea water face certain distance, and general control is at about 1 meter, and the water smoke of too high ejection easily flies away, and is unfavorable for sea
The extraction of salt, water inlet ball float 18 swims on the water surface, and owing to its episphere is closed, lower semisphere is provided with inlet opening 25, spheroid top
Forming buoyancy, sea water enters spheroid from inlet opening 25, and sea water enters in water storage box 22 through water inlet ball float 18, water supply hose 19, when
When Caulis Piperis Kadsurae blows the circular fixing wind wing 2 and the telescopic movable wind wing 3, the revolving force that each wind wing produces drives main shaft 11 to rotate, and carries
Dynamic speed increasing mechanism 4 rotates, and accelerates to drive main shaft 11 to rotate, meanwhile, by thrust bearing 13 movable sleeve after speed increasing mechanism 4 speedup
It is contained in the rotation spray water jacket 12 outside main shaft 11 and the many groups of fixing water smoke jet pipes 8 on fixing rotation spray water jacket 12 and atomization spray
7 synchronously rotate with spindle.Main shaft 11 rotates the impeller 20 the most also driving its underpart to wear and rotates.When impeller 20 reaches certain
After rotating speed, the water in water storage box 22 is extracted out, send in outlet pipe 16.Sea water is through outlet pipe 16, sliding bearing 14, rotary water jet
Pipe 12, fixing water smoke jet pipe 8, atomizer 7 spray.When normal weather and wind-force are less than 10 grades, the telescopic movable wind wing 3 is in beating
Open state, the circular fixing wind wing 2 and the telescopic movable wind wing 3 all can normally rotate.In coastal area, as long as wind-force is more than ten grades
Time, saltern operator on duty can handle remote controller according to real-time weather and saltern present situation, after receiver of remote-control sytem 1 receives signal, make
The telescopic movable wind wing 3 is retracted in the circular fixing wind wing 2, formed one complete spherical.In all solid geometry bodies, spheroid
Resistance is minimum, so, strong wind is unlikely to the spherical wind wing to blow bad.It addition, simultaneously close off whole after the telescopic movable wind wing 3 shrinks
The spherical wind wing, the spherical wind wing does not turns thus decreases abrasion, extends service life, after strong wind, handles remote controller and makes wind
The wing reopens.
The above, be only presently preferred embodiments of the present invention, is not the restriction that the present invention makees other form, appoints
What those skilled in the art changed possibly also with the technology contents of the disclosure above or be modified as equivalent variations etc.
Effect embodiment.But every without departing from technical solution of the present invention content, the technical spirit of the foundation present invention is to above example institute
Any simple modification, equivalent variations and the remodeling made, still falls within the protection domain of technical solution of the present invention.