CN105881632A - Rubber fixed-length cutting system and method - Google Patents
Rubber fixed-length cutting system and method Download PDFInfo
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- CN105881632A CN105881632A CN201610172992.5A CN201610172992A CN105881632A CN 105881632 A CN105881632 A CN 105881632A CN 201610172992 A CN201610172992 A CN 201610172992A CN 105881632 A CN105881632 A CN 105881632A
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- Prior art keywords
- sizing material
- lens
- pick
- controller
- length
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/22—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member and work feed mechanically connected
- B26D5/24—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member and work feed mechanically connected including a metering device
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
A rubber fixed-length cutting system comprises a conveying device and a cutting device, wherein a power system is the power source of the conveying device. The rubber fixed-length cutting system further comprises an image acquisition device and a controller, wherein a datum zero point and an image central point are arranged in the conveying direction of the conveying device, and the distance between the datum zero point and the image central point is equal to the length of rubber to be cut; the cutting device is arranged at the datum zero point of the conveying device; the image acquisition device comprises a pick-up lens located right above the conveying device and facing to the upper end surface of the conveying device, and the center of the pick-up lens and the image central point are located within the same vertical plane; the controller receives image information acquired by the image acquisition device; a computing unit of the controller calculates a control signal; the cutting device receives the control signal of the controller and executes cutting action; and the power system receives the control signal of the controller and controls the conveying speed of the conveying device. The rubber fixed-length cutting system and a method can achieve accurate fixed-length detecting and cutting of rubber.
Description
Technical field
The invention belongs to intelligent machine technical field, relate to a kind of tyre stock cutter, specifically, relate to a kind of tire
Sizing material cut-to-length device and method in production process.
Background technology
The automatization of rubber tyre equipment, unmanned be the developing direction of current rubber tyre equipment.Wherein in tire production from
The problem that dynamicization have to solve is exactly the accurate fixed-length severing of sizing material.
Existing sizing methods mainly has two kinds: the first, from the beginning of zero point (severing position), by servomotor or variable-frequency electric
Machine drives conveyer belt to be fed forward sizing material, drives detection sizing material displacement by encoder and motor simultaneously, when detecting distance with
Stopping conveying when preseting length is consistent and realize fixed length, there is mechanical transmission errors in this kind of method, the scope simultaneously measured is that sizing material is complete
Long, deviation is bigger；The second, conveyer belt is driven to be fed forward sizing material by servomotor or frequency conversion motor, from detection reference point (inspection
Slowdown monitoring switch detection position) start, drive detection sizing material to move forward distance as detected value by encoder and motor, will detection
It is worth and is added as fixed length foundation, when detected value and initial value sum and preseting length with initial value (cut-off knife and detection switching space)
Stop conveying time consistent and realize fixed length, although this kind of method reduces detection range, but equally exist mechanical transmission errors, and
There is also the delayed detection error caused of system feedback.
The technology that existing Fixed Length Test uses all uses open-loop control method, by switch detection or default initial
Value, as examination criteria, and by the feedback of drive system output and encoder as reference, calculates the length of sizing material conveying,
In this, as the foundation of cut-to-length, the problem that this method exists is that system is in open loop, it is impossible to detect because of machine driving and
The error that system feedback deviation causes, after causing severing, sizing material error in length is excessive, it is impossible to meets and uses requirement.
Summary of the invention
Present invention aims to the deficiencies in the prior art, it is provided that one can carry out Fixed Length Test, cut-to-length to sizing material
Sizing material cut-to-length system and method.
The technical scheme is that sizing material cut-to-length system, including conveyer device, cutting device, also bag image collector
Putting and controller, conveyer device is connected to servomotor or frequency conversion motor, as the dynamical system of conveyer device, controls conveyer device
Work.Conveying direction along conveyer device marks and is provided with benchmark zero point and image center, benchmark zero point and image center
As two position reference points, distance therebetween is equal to the sizing material length needing severing.Cutting device is arranged at conveyer device
At benchmark zero point, image collecting device includes that pick-up lens, pick-up lens are positioned at the surface of conveyer device, the direction court of camera lens
To the upper surface of conveyer device；The center of pick-up lens and image center are positioned at same perpendicular.Controller includes data
Receive unit, computing unit；Data receipt unit receives the image information of image acquisition device, and computing unit calculates and controls
Signal, cutting device receives the control signal of controller, performs severing action.Dynamical system receives the control signal of controller,
Control the transporting velocity of conveyer device.
Preferably: also include light source, it is arranged on the side of image collecting device, towards the camera watch region of pick-up lens.Light source
For providing the working environment of illumination for the work of pick-up lens, it is ensured that the image acquisition quality of pick-up lens.
Preferably: the position of benchmark zero point or image center is adjustable, i.e. the position of cutting device or the position of camera head
Removable.For example, it is possible to design moving track, cutting device and camera head are installed on moving track, when needs adjust
During severing length, mobile cutting device or the position of camera head, make the length equal to the sizing material treating severing of the distance therebetween.
Therefore, this system is applicable to the sizing material of the various length of severing.
Sizing material cut-to-length method:
According to the length of the sizing material needing severing, set benchmark zero point and the position of image center, fixing cutting device and camera lens
The position of head；
Sizing material is placed on conveyer device, starts conveyer device, and sizing material is carried to the direction of image center by benchmark zero point；
If the detection range of pick-up lens is " L ", sizing material enters the detection range of pick-up lens to start, pick-up lens startup work,
The picture of shooting is delivered to controller；
The picture that controller analysis receives, calculates the alternate position spike between position and the image center 7 of sizing material stub bar, then sizing material material
Distance between head and benchmark 0. 6；
When alternate position spike between the position and image center of sizing material stub bar is zero, start shearing device, sizing material is cut off.
The invention has the beneficial effects as follows:
The present invention detects, by pick-up lens, the position that sizing material head is fed forward in real time, will actual measurement sizing material head position and reference zero
The distance of point is as the detected value of sizing material fixed length error, and is controlled the conveying mechanism adjustment conveying speed of sizing material by image acquisition data
It is consistent with preseting length that degree and stop position realize detected value, it is achieved accurate fixed-length, relative to traditional open-loop control method, no
Need to rely on switch block and mechanical part detection sizing material length, overcome system mechanics transmission deviation delayed with system control feedback
The fixed length error caused.
Accompanying drawing explanation
Fig. 1 is that sizing material passes through benchmark zero point position view.
Fig. 2 is sizing material feed status structural representation.
Fig. 3 is that sizing material passes through image center position view.
Wherein, 1-sizing material, 2-cutting device, 3-pick-up lens, 4-light source, 5-conveyer device, 6-benchmark zero point, in 7-image
Heart point, the detection range of L-pick-up lens
Detailed description of the invention
Below in conjunction with accompanying drawing, the detailed description of the invention of the present invention is further detailed.
As shown in Figure 1 to Figure 3, sizing material cut-to-length system, including conveyer device 5, cutting device 2, also bag image collector
Put and controller.
Conveyer device 5 is connected to servomotor or frequency conversion motor, as the dynamical system of conveyer device, controls whether conveyer device is held
Row conveying action.Conveying direction along conveyer device is provided with benchmark 0. 6 and image center 7, benchmark 0. 6 and image
Central point 7 is as two position reference points, and distance therebetween is equal to the sizing material length needing severing.Cutting device 2 is arranged at
At the benchmark 0. 6 of conveyer device 5.
Image collecting device includes that pick-up lens 3, pick-up lens 3 are positioned at the surface of conveyer device 5, the side of pick-up lens 3
To the upper surface towards conveyer device 5, the end face of pick-up lens 3 is parallel with the upper surface of conveyer device 5；Pick-up lens 3
Center and image center 7 are positioned at same perpendicular.
Controller includes data receipt unit, computing unit；Data receipt unit receives the image information of image acquisition device,
Computing unit calculates control signal, and cutting device 2 receives the control signal of controller, performs severing action.Dynamical system receives
The control signal of controller, controls the transporting velocity of conveyer device.
Also include light source 4, be arranged on the side of pick-up lens 3, towards the camera watch region of pick-up lens 3.The irradiation of light source 4
Region will cover pick-up lens 3 detection range, for providing the working environment of illumination for the work of pick-up lens 3, it is to avoid due to
Light is the darkest, causes the image acquisition Quality Down of pick-up lens 3.
The position of benchmark 0. 6 or image center 7 is adjustable, i.e. the position of camera head 3 is not fixing, but can move
Dynamic.This structure is the demand in order to adapt to multiple severing length, if the position of the position of camera head 3 is fixing, the most only
The demand of a kind of severing specification can be met.Design moving track, camera head 3 is arranged on moving track, when needs adjust
During severing length, adjust the position of camera head 3 along moving track, make the length equal to the sizing material treating severing of the distance therebetween
Degree.
The method using this device execution sizing material sizing material cut-to-length is as follows:
If needing a length of l of severing sizing material, according to the length of the sizing material needing severing, set benchmark 0. 6 and image center 7
Position, fixing cutting device 2 and the position of pick-up lens 3, make distance therebetween equal to l；
Sizing material is placed on conveyer device, start dynamical system, conveyer device work, sizing material by benchmark zero point to image center
Direction carries；
If the detection range of pick-up lens 3 is that " L " (" L " is for representing the lateral length scope that pick-up lens 3 is taken pictures, general feelings
Under condition, the shot region of pick-up lens 3 is circular, and " L " is for representing the diameter of camera watch region), sizing material enters pick-up lens 3
Detection range start, pick-up lens 3 starts work, and the picture of shooting is delivered to controller；
The picture that controller analysis receives, calculates the alternate position spike Δ e between position and the image center 7 of sizing material stub bar, then sizing material
Distance S=l-Δ e between stub bar and benchmark 0. 6；
When alternate position spike Δ e between the position and image center of sizing material stub bar is zero, S=l, now, benchmark zero point and image
The length of the sizing material between central point is equal to the length of sizing material to be cut off.Start shearing device, sizing material is cut off.
Claims (4)
1. sizing material cut-to-length system, including conveyer device, cutting device, dynamical system is the power source of conveyer device；Its feature exists
In: also bag image collecting device and controller, the conveying direction along conveyer device is provided with benchmark zero point and image center,
Distance between benchmark zero point and image center is equal to the sizing material length needing severing；Described cutting device is arranged at conveyer device
Benchmark zero point at, described image collecting device includes that pick-up lens, pick-up lens are positioned at the surface of conveyer device, towards
The upper surface of conveyer device, the center of pick-up lens and image center are positioned at same vertical plane；Controller receives image and adopts
The image information that acquisition means gathers, controller computing unit calculates control signal, and cutting device receives the control signal of controller,
Perform severing action；Dynamical system receives the control signal of controller, controls the transporting velocity of conveyer device.
2. sizing material cut-to-length system as claimed in claim 1, it is characterised in that: also include light source, be arranged on image collecting device
Side, towards the camera watch region of pick-up lens.
3. sizing material cut-to-length system as claimed in claim 1, it is characterised in that: the position of image center is adjustable, i.e. images dress
That puts is position-movable.
4. use the method that the sizing material cut-to-length system described in claim 1 carries out sizing material severing, it is characterised in that:
According to the length of the sizing material needing severing, set benchmark zero point and the position of image center, fixing cutting device and shooting
The position of camera lens；
Sizing material is placed on conveyer device, starts conveyer device, and sizing material is carried to the direction of image center by benchmark zero point；
If the detection range of pick-up lens is " L ", sizing material enters the detection range of pick-up lens to start, and pick-up lens starts work
Make, the picture of shooting is delivered to controller；
The picture that controller analysis receives, calculates the alternate position spike Δ e between position and the image center 7 of sizing material stub bar, then
Distance S=l-Δ e between sizing material stub bar and benchmark 0. 6；
When alternate position spike Δ e between the position and image center of sizing material stub bar is zero, S=l, start shearing device, will
Sizing material cuts off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610172992.5A CN105881632B (en) | 2016-03-24 | 2016-03-24 | Sizing material cut-to-length system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610172992.5A CN105881632B (en) | 2016-03-24 | 2016-03-24 | Sizing material cut-to-length system and method |
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| CN105881632A true CN105881632A (en) | 2016-08-24 |
| CN105881632B CN105881632B (en) | 2017-07-07 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738422A (en) * | 2016-12-22 | 2017-05-31 | 江苏通用科技股份有限公司 | Mill cuts adhesive dispenser for glue automatically |
| CN110789000A (en) * | 2019-11-06 | 2020-02-14 | 北新建材（嘉兴）有限公司 | Gypsum board has high-speed saw of automatic length device of transferring |
| CN112248071A (en) * | 2020-11-02 | 2021-01-22 | 埃肯有机硅（上海）有限公司 | Full-automatic quantitative rubber cutting production process |
| CN113977669A (en) * | 2021-12-24 | 2022-01-28 | 杭州百子尖科技股份有限公司 | Automatic machine vision sheet defect eliminating method |
| WO2023142974A1 (en) * | 2022-01-26 | 2023-08-03 | 宁德时代新能源科技股份有限公司 | Pole piece cutting method and control system |
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| JPH09174325A (en) * | 1995-12-22 | 1997-07-08 | Sumitomo Metal Ind Ltd | Method and device for alighning end surfaces of large-sized materials |
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|---|---|---|---|---|
| DD280054A1 (en) * | 1989-02-14 | 1990-06-27 | Bandstahlkombinat Matern Veb | METHOD FOR CONTROLLING A CONTINUOUS CASTING SYSTEM WITH A CUTTING MACHINE |
| JPH09174325A (en) * | 1995-12-22 | 1997-07-08 | Sumitomo Metal Ind Ltd | Method and device for alighning end surfaces of large-sized materials |
| JP4935129B2 (en) * | 2006-03-15 | 2012-05-23 | Ｊｆｅスチール株式会社 | Billet cutting method and billet cutting system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738422A (en) * | 2016-12-22 | 2017-05-31 | 江苏通用科技股份有限公司 | Mill cuts adhesive dispenser for glue automatically |
| CN110789000A (en) * | 2019-11-06 | 2020-02-14 | 北新建材（嘉兴）有限公司 | Gypsum board has high-speed saw of automatic length device of transferring |
| CN112248071A (en) * | 2020-11-02 | 2021-01-22 | 埃肯有机硅（上海）有限公司 | Full-automatic quantitative rubber cutting production process |
| CN113977669A (en) * | 2021-12-24 | 2022-01-28 | 杭州百子尖科技股份有限公司 | Automatic machine vision sheet defect eliminating method |
| WO2023142974A1 (en) * | 2022-01-26 | 2023-08-03 | 宁德时代新能源科技股份有限公司 | Pole piece cutting method and control system |
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| Publication number | Publication date |
|---|---|
| CN105881632B (en) | 2017-07-07 |
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Denomination of invention: Rubber fixed-length cutting system and method Effective date of registration: 20200122 Granted publication date: 20170707 Pledgee: Qingdao Huitong Chinese financing Company limited by guarantee Pledgor: QINGDAO WANLONG INTELLIGENT CONTROL TECHNOLOGY CO., LTD. Registration number: Y2020370010001 |
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Date of cancellation: 20210615 Granted publication date: 20170707 Pledgee: Qingdao Huitong Chinese financing Company limited by guarantee Pledgor: QINGDAO WANLONG INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2020370010001 |