CN105880373A - Heart-shaped capel continuous-production die of line-plate forming machine - Google Patents

Heart-shaped capel continuous-production die of line-plate forming machine Download PDF

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Publication number
CN105880373A
CN105880373A CN201610304729.7A CN201610304729A CN105880373A CN 105880373 A CN105880373 A CN 105880373A CN 201610304729 A CN201610304729 A CN 201610304729A CN 105880373 A CN105880373 A CN 105880373A
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CN
China
Prior art keywords
slide block
capel
disk
cardioid
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610304729.7A
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Chinese (zh)
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CN105880373B (en
Inventor
陈可宁
储文平
蒋建州
戈云杰
陈宁夫
腾港
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China Railway Construction Electrification Bureau Group Rail Transit Equipment Co Ltd
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China Railway Construction Electrification Bureau Group Rail Transit Equipment Co Ltd
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Application filed by China Railway Construction Electrification Bureau Group Rail Transit Equipment Co Ltd filed Critical China Railway Construction Electrification Bureau Group Rail Transit Equipment Co Ltd
Priority to CN201610304729.7A priority Critical patent/CN105880373B/en
Publication of CN105880373A publication Critical patent/CN105880373A/en
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Publication of CN105880373B publication Critical patent/CN105880373B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/003Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Toys (AREA)
  • Adornments (AREA)

Abstract

The invention relates to the technical field of composite dies for line-plate forming, in particular to a heart-shaped capel continuous-production die of a line-plate forming machine. The heart-shaped capel continuous-production die of the line-plate forming machine comprises a hole and slot punching area, an edge folding area and a continuous-bending area, wherein the hole and slot punching area, the edge folding area and the continuous-bending area are sequentially arranged according to the process order. According to the heart-shaped capel continuous-production die of the line-plate forming machine, only one die and one line-plate forming machine are needed in the production process, and die machining is easy; all the working procedures are completed through one-time line production, errors caused by manual operation in the working procedures are reduced, and part machining precision is high; and except manual carrying and installing needed when a material belt initially feeds materials and daily maintenance and management, no manual intervention is needed in the rest of procedures, the workload of workers is lowered, and labor cost is reduced.

Description

The line sheet-forming machine continuous production mould of cardioid capel
Technical field
The present invention relates to line plate forming composite die technical field, particularly relate to a kind of line plate forming movement The continuous production mould of type capel.
Background technology
At present in the suspension of gasification railway contact line at a high speed, it is a kind of common suspension side that dropper connects Formula.Dropper is by dropper line, cardioid capel, suspension ring, Messenger wire hanging string clamp, contact network messenger wire clamp Form Deng part.But the production mould of existing cardioid capel includes five secondary moulds, and every secondary mould is corresponding One stamping machine, and every stamping machine is both needed to an operative, during production, first stainless by original shape Steel disc stamping-out out, passes sequentially through other several stamping machines just final molding subsequently, and also needs to workman and exist Carrying semi-finished product or blank between every stamping machine, therefore it is longer to there is the production cycle, production efficiency is relatively low, people Work cost is high, the problem that labor strength is relatively big and production cost is higher.
It is illustrated in figure 1 the perspective view of the cardioid capel 100 of molding, the material strip of strip rolls over Bending becomes.
Summary of the invention
The technical problem to be solved in the present invention is: low in order to solve prior art centre type capel production efficiency Technical problem, the present invention provides a kind of line sheet-forming machine continuous production mould of cardioid capel, with short production cycle, Production efficiency is high, and cost of labor is low, and labor strength and production cost are the most relatively low.
The technical solution adopted for the present invention to solve the technical problems is: a kind of line sheet-forming machine cardioid capel Production mould continuously, including the stamping-out hole slot district, flanging district and the continuous bending that set gradually by process sequence District, described continuous bending district includes disk and charging pressing plate, and described disc centre is fixedly installed fixing mould, The outer loop-shaped of fixing mould is closed with the inner ring matching form of the cardioid capel of molding, and charging pressing plate is fixed on disk Center is between disk inner ring, and charging pressing plate is less than the bottommost of fixing mould, and charging pressing plate is towards in disk Heart side is upper side, and upper side is that horizontal plane is used for carrying material strip,
Described disk be additionally provided with can to disc centre slide the first slide block, the second slide block, the 3rd slide block, Four-slider and the 5th slide block, described first slide block, the second slide block, the 3rd slide block, Four-slider and the 5th Slide block is circumferentially provided on disk in order, set described first slide block, the second slide block, the 3rd slide block, Four-slider and the 5th slide block are front end towards one end of disc centre, and contrary one end is rear end, when described The front end of one slide block, the second slide block, the 3rd slide block, Four-slider and the 5th slide block slides into disc centre When fixing the periphery of mould, before the first slide block, the second slide block, the 3rd slide block, Four-slider and the 5th slide block End can be centered around fixing mould periphery with the shape of cardioid capel outer ring, the first slide block, the second slide block, the 3rd The rear end of slide block, Four-slider and the 5th slide block is respectively connected with pushing mechanism,
Described continuous production mould also includes that stamping-out cutter, stamping-out cutter are slidably arranged on disk, the fortune of stamping-out cutter Dynamic direction is mutually perpendicular to the upper side of charging pressing plate, and the upper side of charging pressing plate offers stamping-out groove, stamping-out Can slide and stretch in stamping-out groove in the front end of cutter, the rear end of stamping-out cutter connects pushing mechanism.
It is perpendicular to the deformation of disk bottom surface in order to prevent material strip in Forging Process from occurring, sets and be perpendicular at the bottom of disk The direction in face is vertical direction, and described continuous production mould also includes that can limit cardioid capel erects from fixing mould The shutter that Nogata upwards skids off, the front end of shutter pushes away towards disc centre, the rear end connection of shutter Motivation structure, the front underside of shutter can slide into the upper surface of fixing mould.
In order to reduce equipment volume, described pushing mechanism uses cam pushing mechanism.If employing expansion link, Then stroke is relatively big, and equipment volume is the biggest.
In order to make each slide block can slide to disc centre, described disk offers respectively with first The first gathering sill that slide block, the second slide block, the 3rd slide block, Four-slider, the 5th slide block match, second Gathering sill, the 3rd gathering sill, the 4th gathering sill, the 5th gathering sill.The direction of each gathering sill is towards in disk The heart.
Cardioid capel is in material strip before molding, sets material strip and is introduced into one end of disk as head end, enters circle afterwards One end of dish is end, described first slide block for first section of material strip being pressed into fixing mould outer ring, second Slide block is for being pressed into fixing mould outer ring by latter one section of first for material strip section, and the 3rd slide block is for by material strip Between section be pressed on fixing mould outer ring, Four-slider is for being pressed into fixing mould by latter one section of material strip interlude On outer ring, the 5th slide block for being pressed into fixing mould outer ring by the latter end of material strip.
Owing to the 3rd slide block and Four-slider are the middle parts of bending material strip, for the ease of bending, reduce friction, The front end face of the first slide block and the 5th slide block is inclined-plane, the second slide block, the 3rd slide block and the front end of Four-slider Face is arcwall face, and the position that the front end face of the 3rd slide block and Four-slider first touches material strip is provided with pulley.
In order to not affect the slip of stamping-out cutter and each slide block, described first slide block, the second slide block, the 3rd cunning Block, Four-slider and the consistency of thickness of the 5th slide block in the vertical direction, all without departing from each self-corresponding guiding Groove depth, stamping-out cutter is positioned vertically higher than the degree of depth of gathering sill.
In order to eject the cardioid capel bent, the surrounding of described fixing mould is also equipped with thimble.
The invention has the beneficial effects as follows, the line sheet-forming machine continuous production mould of cardioid capel of the present invention, raw Only need one set of die, a line sheet-forming machine during product, and mould processing is simple;All process steps is once Flowing water completes, and the error that middle minimizing manual operation brings, part processing precision is high;Except the initial feeding of material strip Needing a dead lift to install and tie up at ordinary times outside pipe, remaining step all participates in without artificial, reduces workman's workload, Decrease labor cost.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation that the present invention needs the cardioid capel made.
Fig. 2 is the structural representation of the line sheet-forming machine continuous production mould of cardioid capel of the present invention.
Fig. 3 is that in the line sheet-forming machine continuous production mould of cardioid capel of the present invention, the structure in continuous bending district is shown It is intended to.I.e. Fig. 2 mid portion.
Fig. 4 is the structural representation of the present invention the 3rd slide block.
In figure: 100, cardioid capel, 1, disk, 2, charging pressing plate, 3, fixing mould, 41, first is sliding Block, the 42, second slide block, the 43, the 3rd slide block, 44, Four-slider, the 45, the 5th slide block, 5, stamping-out cutter, 6, shutter, 7, cam pushing mechanism, 8, pulley, 9, thimble, 10, be going into line sheet-forming machine The material strip of the continuous production mould of cardioid capel.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, The basic structure of the present invention is described the most in a schematic way, and therefore it only shows the composition relevant with the present invention.
As Figure 1-4, being optimum embodiment of the present invention, a kind of line sheet-forming machine cardioid capel is given birth to continuously Produce mould, including the stamping-out hole slot district, flanging district and the continuous bending district that set gradually by process sequence, even Continuous flex area includes disk 1 and charging pressing plate 2, and disk 1 center is fixedly installed fixing mould 3, and disk 1 is Hollow, the surrounding of fixing mould 3 is also equipped with thimble 9, the outer loop-shaped of fixing mould 3 and the cardioid capel of molding The inner ring matching form of 100 closes, and charging pressing plate 2 is fixed on disk 1 center between disk 1 inner ring, and enters Material pressing plate 2 is less than the bottommost of fixing mould 3, and charging pressing plate 2 is upper side towards side, disk 1 center, Upper side is that horizontal plane is used for carrying material strip,
Be additionally provided with on disk 1 can to first slide block the 41, second slide block 42 of disk 1 central slide, Three slide blocks 43, Four-slider 44 and the 5th slide block 45, first slide block the 41, second slide block the 42, the 3rd slide block 43, Four-slider 44 and the 5th slide block 45 are circumferentially provided on disk 1 in order, set described first sliding Block the 41, second slide block the 42, the 3rd slide block 43, Four-slider 44 and the 5th slide block 45 are towards disk 1 center One end be front end, contrary one end is rear end, when first slide block the 41, second slide block the 42, the 3rd slide block 43, During the periphery of the fixing mould 3 that the front end of Four-slider 44 and the 5th slide block 45 slides into disk 1 center, The front end of one slide block the 41, second slide block the 42, the 3rd slide block 43, Four-slider 44 and the 5th slide block 45 can It is centered around fixing mould 3 periphery with the shape of cardioid capel 100 outer ring, first slide block the 41, second slide block 42, The rear end of the 3rd slide block 43, Four-slider 44 and the 5th slide block 45 is respectively connected with pushing mechanism,
Production mould also includes that stamping-out cutter 5, stamping-out cutter 5 are slidably arranged on disk 1 continuously, stamping-out cutter 5 The direction of motion is mutually perpendicular to the upper side of charging pressing plate 2, and the upper side of charging pressing plate 2 offers stamping-out groove, Can slide and stretch in stamping-out groove in the front end of stamping-out cutter 5, the rear end of stamping-out cutter 5 connects pushing mechanism.
Setting and be perpendicular to direction, disk 1 bottom surface as vertical direction, continuous production mould also includes limiting the heart The shutter 6 that type capel 100 skids off from fixing mould 3 vertical direction, the front end of shutter 6 is towards disk 1 Center, the rear end of shutter 6 connects has pushing mechanism, the front underside of shutter 6 can slide into admittedly The upper surface of cover half 3.
All pushing mechanisms all use cam pushing mechanism 7.
Offer on disk 1 respectively with first slide block the 41, second slide block the 42, the 3rd slide block 43, Four-slider 44, the 5th slide block 45 matches the first gathering sill, the second gathering sill, the 3rd gathering sill, the 4th gathering sill, 5th gathering sill.
Cardioid capel 100 for before molding in material strip, set material strip and be introduced into one end of disk 1 as head end, after The one end entering disk 1 is end, and material strip can be divided into from the beginning to the end: first section of material strip, first section of material strip Latter one section, the interlude of material strip, rear one section and the latter end of material strip of material strip interlude.Described first slide block 41 for being pressed into fixing mould 3 outer ring by first section of material strip, and the second slide block 42 is after by first for material strip section One section is pressed on fixing mould 3 outer ring, and the 3rd slide block 43 for being pressed into fixing mould 3 by the interlude of material strip On outer ring, Four-slider 44 for being pressed into fixing mould 3 outer ring by latter one section of material strip interlude, the 5th Slide block 45 for being pressed into fixing mould 3 outer ring by the latter end of material strip.
The front end face of the first slide block 41 and the 5th slide block 45 is inclined-plane, the second slide block the 42, the 3rd slide block 43 and The front end face of Four-slider 44 is arcwall face, and the 3rd slide block 43 first contacts on the front end face of Four-slider 44 Position to material strip is provided with pulley 8.
First slide block the 41, second slide block the 42, the 3rd slide block 43, Four-slider 44 and the 5th slide block 45 are perpendicular Nogata consistency of thickness upwards, all without departing from each self-corresponding gathering sill degree of depth, stamping-out cutter 5 is at vertical direction The upper degree of depth higher than gathering sill.
After using apparatus above, compared with prior art, after the present invention installs on online sheet-forming machine, Under the cooperation of feed arrangement, first material strip is punched out cardioid capel 100 two ends in stamping-out hole slot zone position and combines The breach at place, then carries out the arc flanging on material strip both sides in flanging district, will folding by rectangular top bar after bending Material strip behind limit ejects;Subsequently enter continuous bending district, in Fig. 2 as a example by visual angle, disk 1 center have with The fixing mould 3 that heart-shaped capel 100 interior shape agrees with mutually, material strip passes over from charging pressing plate 2, through circle Dish 1 side (there is charging aperture disk 1 side), enters in disk 1, and shutter 6 is promoted by cam, sliding To disk 1 center, it is perpendicular to disk 1 bottom direction and shelters from half-formed band, to prevent in Forging Process There is being perpendicular to the deformation of disk 1 bottom surface in material strip, and the most half-formed material strip moves to center and fixes mould 3 Lower section, further, the first slide block 41 upwards ejects, and further, the second slide block 42 upwards ejects, and enters one Step, stamping-out cutter 5 is promoted by cam so that stamping-out cutter 5 front end enters the stamping-out of charging pressing plate 2 upper side In groove, by material strip severing, further, the 3rd slide block 43 with roller upwards ejects, and folds heart-shaped capel (i.e. the interlude of material strip) great circle bending bottom 100;Four-slider 44 with roller pushes up downwards further Go out;Further, the 5th slide block 45 ejects downwards;Material strip is made to form heart-shaped capel 100 in fixing mould 3 periphery Moulding.After heart-shaped capel 100 moulding terminates, first slide block the 41, second slide block 42, the 3rd slide block 43, the Four-slider 44 and the 5th slide block 45 are all regained, and three thimbles 9 of fixing mould 3 surrounding stretch out, and heart is embedding Ring 100 i.e. completes the making of whole part after ejecting.Further, the slip process on disk 1 is by cam Pushing mechanism 7 has been worked in coordination.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, related work Personnel can carry out various change and amendment completely in the range of without departing from this invention technological thought. The content that the technical scope of this invention is not limited in description, it is necessary to according to right Determine its technical scope.

Claims (8)

1. the line sheet-forming machine continuous production mould of cardioid capel, it is characterised in that: include by technique suitable Stamping-out hole slot district, flanging district and the continuous bending district that sequence sets gradually, described continuous bending district includes disk (1) and charging pressing plate (2), described disk (1) center is fixedly installed fixing mould (3), fixing mould (3) The inner ring matching form of cardioid capel (100) of outer loop-shaped and molding close, charging pressing plate (2) is fixed Between disk (1) center to disk (1) inner ring, and charging pressing plate (2) is less than fixing mould (3) Bottommost, charging pressing plate (2) is upper side towards disk (1) side, center, and upper side is that horizontal plane is used In conveying material strip,
Be additionally provided with on described disk (1) can to first slide block (41) of disk (1) central slide, Two slide blocks (42), the 3rd slide block (43), Four-slider (44) and the 5th slide block (45), described first is sliding Block (41), the second slide block (42), the 3rd slide block (43), Four-slider (44) and the 5th slide block (45) Be circumferentially provided in order on disk (1), set described first slide block (41), the second slide block (42), Three slide blocks (43), Four-slider (44) and the 5th slide block (45) towards the one end at disk (1) center are Front end, contrary one end is rear end, when described first slide block (41), the second slide block (42), the 3rd slide block (43), the front end of Four-slider (44) and the 5th slide block (45) slides into the fixing of disk (1) center During the periphery of mould (3), the first slide block (41), the second slide block (42), the 3rd slide block (43), the 4th sliding The front end of block (44) and the 5th slide block (45) can be centered around solid with the shape of cardioid capel (100) outer ring Cover half (3) periphery, the first slide block (41), the second slide block (42), the 3rd slide block (43), Four-slider (44) and the rear end of the 5th slide block (45) is respectively connected with pushing mechanism,
Described continuous production mould also includes that stamping-out cutter (5), stamping-out cutter (5) are slidably arranged in disk (1) On, the direction of motion of stamping-out cutter (5) is mutually perpendicular to the upper side of charging pressing plate (2), charging pressing plate (2) Upper side offer stamping-out groove, can slide and stretch in stamping-out groove in the front end of stamping-out cutter (5), stamping-out cutter (5) Rear end connect have pushing mechanism.
2. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 1, it is characterised in that: Setting and be perpendicular to disk (1) direction, bottom surface as vertical direction, described continuous production mould also includes limiting The shutter (6) that cardioid capel (100) skids off from fixing mould (3) vertical direction, shutter (6) Front end is towards disk (1) center, and the rear end of shutter (6) connects pushing mechanism, shutter (6) Front underside can slide into the upper surface of fixing mould (3).
3. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 1 or 2, its feature It is: described pushing mechanism uses cam pushing mechanism (7).
4. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 2, it is characterised in that: Offer on described disk (1) respectively with the first slide block (41), the second slide block (42), the 3rd slide block (43), The first gathering sill that Four-slider (44), the 5th slide block (45) match, the second gathering sill, the 3rd guiding Groove, the 4th gathering sill, the 5th gathering sill.
5. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 1, it is characterised in that: Cardioid capel (100) is in material strip before molding, sets material strip and is introduced into one end of disk (1) as head end, One end of rear entrance disk (1) is end, and described first slide block (41) is for being pressed into first section of material strip On fixing mould (3) outer ring, the second slide block (42) is for being pressed into fixing mould (3) by latter one section of first for material strip section On outer ring, the 3rd slide block (43) for the interlude of material strip being pressed into fixing mould (3) outer ring, the 4th Slide block (44) is for being pressed into fixing mould (3) outer ring, the 5th slide block (45) by latter one section of material strip interlude For the latter end of material strip being pressed into fixing mould (3) outer ring.
6. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 5, it is characterised in that: The front end face of the first slide block (41) and the 5th slide block (45) is inclined-plane, the second slide block (42), the 3rd slide block And the front end face of Four-slider (44) is arcwall face, the 3rd slide block (43) and Four-slider (44) (43) Front end face on first touch the position of material strip pulley (8) be installed.
7. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 4, it is characterised in that: Described first slide block (41), the second slide block (42), the 3rd slide block (43), Four-slider (44) and the 5th The consistency of thickness of slide block (45) in the vertical direction, all without departing from each self-corresponding gathering sill degree of depth, stamping-out Cutter (5) is positioned vertically higher than the degree of depth of gathering sill.
8. the line sheet-forming machine continuous production mould of cardioid capel as claimed in claim 1, it is characterised in that: The surrounding of described fixing mould (3) is also equipped with thimble (9).
CN201610304729.7A 2016-05-10 2016-05-10 Line sheet-forming machine cardioid capel continuous production mould Active CN105880373B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0119599A2 (en) * 1983-03-22 1984-09-26 TEIJIN SEIKI CO. Ltd. Forming apparatus for performing bending operations
US4773250A (en) * 1986-05-28 1988-09-27 Asahi-Seiki Manufacturing Co., Ltd. Module-type forming machine
US6640606B1 (en) * 1998-07-27 2003-11-04 Martine Volka All-purpose pressing-bending machine
CN105013877A (en) * 2014-04-24 2015-11-04 安徽金斗机械制造有限责任公司 Automatic H-shaped piston bushing ring circulating device
CN204867238U (en) * 2015-08-21 2015-12-16 苏州市雷克五金电器有限公司 Automatic make -up machine equipment
CN105396989A (en) * 2015-12-17 2016-03-16 乐山晟嘉电气股份有限公司 Surrounding mechanism for heart-shaped ring
CN205763285U (en) * 2016-05-10 2016-12-07 中铁建电气化局集团轨道交通器材有限公司 The line sheet-forming machine continuous production mould of cardioid capel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0119599A2 (en) * 1983-03-22 1984-09-26 TEIJIN SEIKI CO. Ltd. Forming apparatus for performing bending operations
US4773250A (en) * 1986-05-28 1988-09-27 Asahi-Seiki Manufacturing Co., Ltd. Module-type forming machine
US6640606B1 (en) * 1998-07-27 2003-11-04 Martine Volka All-purpose pressing-bending machine
CN105013877A (en) * 2014-04-24 2015-11-04 安徽金斗机械制造有限责任公司 Automatic H-shaped piston bushing ring circulating device
CN204867238U (en) * 2015-08-21 2015-12-16 苏州市雷克五金电器有限公司 Automatic make -up machine equipment
CN105396989A (en) * 2015-12-17 2016-03-16 乐山晟嘉电气股份有限公司 Surrounding mechanism for heart-shaped ring
CN205763285U (en) * 2016-05-10 2016-12-07 中铁建电气化局集团轨道交通器材有限公司 The line sheet-forming machine continuous production mould of cardioid capel

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