CN105874566B - The manufacturing method of manufacturing silicon carbide semiconductor device - Google Patents

The manufacturing method of manufacturing silicon carbide semiconductor device Download PDF

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Publication number
CN105874566B
CN105874566B CN201580003475.9A CN201580003475A CN105874566B CN 105874566 B CN105874566 B CN 105874566B CN 201580003475 A CN201580003475 A CN 201580003475A CN 105874566 B CN105874566 B CN 105874566B
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electrode film
silicon carbide
manufacturing
carbide semiconductor
semiconductor portion
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CN105874566A (en
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河田泰之
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Fuji Electric Co Ltd
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Fuji Electric Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/0445Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising crystalline silicon carbide
    • H01L21/048Making electrodes
    • H01L21/0485Ohmic electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/16Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System
    • H01L29/1608Silicon carbide
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66053Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide
    • H01L29/6606Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide the devices being controllable only by variation of the electric current supplied or the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched, e.g. two-terminal devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/86Types of semiconductor device ; Multistep manufacturing processes therefor controllable only by variation of the electric current supplied, or only the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched
    • H01L29/861Diodes
    • H01L29/872Schottky diodes

Abstract

Surface electrode film (4) are formed on the surface of manufacturing silicon carbide semiconductor portion (1), the second electrode film (3) that the surface electrode film (4) stacks gradually the first electrode film (2) being made of nickel and is made of nickel silicide (NiSi) forms.Later, by made using heat treatment manufacturing silicon carbide semiconductor portion (1) silicon atom and first electrode film (2) nickle atom reaction and make the almost all nickel silicide (Ni of first electrode film (2)2Si), to form the Ohmic contact between manufacturing silicon carbide semiconductor portion (1) and surface electrode film (4).Since second electrode film (3) contains silicon, so not reacted in heat treatment with the silicon atom of manufacturing silicon carbide semiconductor portion (1).First electrode film (2) with a thickness of 5nm or more and 10nm or less.Second electrode film (3) with a thickness of 80nm or more.It so, it is possible to ensure the adaptation between the electrode film of manufacturing silicon carbide semiconductor portion (1) formation Ohmic contact and the wiring layer being layered on electrode film.

Description

The manufacturing method of manufacturing silicon carbide semiconductor device
Technical field
The present invention relates to the manufacturing methods of manufacturing silicon carbide semiconductor device.
Background technique
In the past, silicon carbide (hereinafter referred to as SiC) semiconductor was relatively stable in heat, chemistry, mechanical aspects, as light-emitting component Or high-frequency element, power semiconductor device (power device), expectation are applied to various industrial fields.Especially with High-withstand voltage MOSFET (the Metal Oxide Semiconductor Field Effect Transistor: absolutely of SiC semiconductor Edge grid-type field effect transistor) compared with the high-withstand voltage MOSFET for having used silicon (Si) semiconductor, with low excellent of conducting resistance Point.In addition, the Schottky diode using SiC semiconductor has been reported compared with the Schottky diode for using silicon semiconductor, Forward voltage drop is lower.
The conducting resistance and switching speed of script power device there are trade-off relation (trade-off relationship), But the power device of SiC semiconductor is used to be possible to realize low on-resistance and high-speed switch speed simultaneously.For making For low on-resistance with the power device of SiC semiconductor, important reduced between electrode film and SiC semiconductor portion The contact resistance of the Ohmic contact (electrical contacts) of formation.In addition, the high speed of the power device for having used SiC semiconductor is opened It closes for speed, the contact resistance of Ohmic contact is also larger problem.As having used the power device of SiC semiconductor to exist One problem of practical aspect can be enumerated practical low suitable for being used to form for each device architecture and production (manufacture) process The technology of the Ohmic contact of resistance is clear not yet.
As the technology for the method for being widely used as being formed low-resistance Ohmic contact between N-shaped SiC semiconductor portion, mention Go out at a high temperature of 800 DEG C~1200 DEG C of degree, to the ohm for being coated in electrode film in N-shaped SiC semiconductor portion and being formed Electrode assembly carries out heat-treating methods (for example, referring to following Patent Documents 1 to 3).As electrode material, there is known nickel (Ni), tungsten (W) and titanium (Ti) etc..For the Ohmic contact especially with nickel as electrode material, it can be obtained 10-6Ωcm2 The practical contact resistance value of unit, becomes extremely desirable Ohmic contact.
However, in the case where using nickel as electrode material, because of high-temperature heat treatment, nickel film and the reaction of SiC semiconductor portion, Formation is mixed with conversion zone (such as nickel silicide (NiSi) film) of the nickel-silicon-carbon (C) as the electric conductivity of electrode film.At this point, from The carbon atom in SiC semiconductor portion free (diffusion) is largely precipitated near the surface of electrode film, and electrode film surface is almost by by carbon Carbon-coating made of atom is precipitated covers.Therefore, there are electrode film and the further example of wiring of the stacking (formation) on electrode film If the adaptation of aluminium (Al) film (wiring layer) is deteriorated, the peeling-off hidden danger of wiring layer.
As a solution to the problem, it is described in following patent documents 1 and wiring layer is being layered in nickel silicide film Before upper, heat treatment will be passed through in the carbon-coating that nickel silicide film surface is precipitated due to the generation of the nickel silicide film as electrode film And it removes.The material ratio of components by adjusting electrode film is described in following patent documents 2,3, is forming electrode film and SiC half When Ohmic contact between conductor portion, makes the carbon atom and the electrode film reaction that dissociate from SiC semiconductor and generate carbide, thus Carbon atom is inhibited to be precipitated to electrode film surface.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2013-222823 bulletin
Patent document 2: International Publication No. 2011/115294
Patent document 3: Japanese Unexamined Patent Publication 2013-219150 bulletin
Summary of the invention
Technical problem
As described above, forming the nickel film as electrode material in SiC semiconductor portion, electrode is formed using high-temperature heat treatment In the case where the Ohmic contact in film and SiC semiconductor portion, there is the carbon atom to dissociate from SiC semiconductor portion and analysed in electrode film surface Out, the problem of aluminium film etc. being layered on electrode film is easily peeled off.
In order to solve above-mentioned the problems of the prior art, the purpose of the present invention is to provide can ensure and SiC semiconductor Portion forms the electrode film of Ohmic contact and the manufacturing silicon carbide semiconductor dress for the adaptation being layered between the wiring layer on electrode film The manufacturing method set.
Technical solution
It achieves the object of the present invention to solve the above-mentioned problems, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention It is the Europe between the surface electrode film on the surface to form the manufacturing silicon carbide semiconductor portion of N-shaped and be formed in above-mentioned manufacturing silicon carbide semiconductor portion The manufacturing method of the manufacturing silicon carbide semiconductor device of nurse contact, has following feature.Firstly, the first formation process is carried out, upper The surface for stating manufacturing silicon carbide semiconductor portion forms the first electrode film being made of nickel as above-mentioned surface electrode film.Next, carrying out The second step forms the second electrode film being made of nickel silicide as above-mentioned surface electrode on the surface of above-mentioned first electrode film Film.Next, heat treatment procedure is carried out, by the silicon atom and above-mentioned first for making above-mentioned manufacturing silicon carbide semiconductor portion using heat treatment The nickle atom of electrode film reacts and makes above-mentioned first electrode film silication, forms above-mentioned manufacturing silicon carbide semiconductor portion and above-mentioned surface electrode Ohmic contact between film.Also, in above-mentioned first formation process, above-mentioned first electrode film is formed as into scheduled thickness, So that the first carbon atom becomes the few containing ratio that can imported into the inside of above-mentioned second electrode film, above-mentioned first carbon atom is In above-mentioned heat treatment procedure, when making above-mentioned first electrode film silication, dissociates and be diffused into from above-mentioned manufacturing silicon carbide semiconductor portion The carbon atom of above-mentioned surface electrode film side.
In addition, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is characterized in that, in above-mentioned invention, upper It states in the second formation process, formation is able to suppress the upper of the inside that above-mentioned second electrode film is imported into above-mentioned heat treatment procedure State the above-mentioned second electrode film for the thickness that the first carbon atom is precipitated to the surface of above-mentioned surface electrode film.
In addition, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is characterized in that, in above-mentioned invention, upper State in the second formation process, be able to suppress reacted in above-mentioned heat treatment procedure with above-mentioned manufacturing silicon carbide semiconductor portion form come Form above-mentioned second electrode film.
In addition, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is characterized in that, it is in above-mentioned invention, above-mentioned Second electrode film is that the containing ratio of nickle atom is 60atm% and the containing ratio of silicon atom is containing ratio of the 40atm% to nickle atom Containing ratio for 70atm% and silicon atom is the composition of the range between 30atm%.
In addition, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is characterized in that, in above-mentioned invention, upper It states in the second formation process, to form substantially phase with the above-mentioned first electrode film that has carried out silication in above-mentioned heat treatment procedure Deng composition form above-mentioned second electrode film.
In addition, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is characterized in that, it is in above-mentioned invention, above-mentioned First electrode film with a thickness of 5nm or more and 10nm or less.
In addition, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is characterized in that, it is in above-mentioned invention, above-mentioned Second electrode film with a thickness of 80nm or more.
According to above-mentioned invention, reacting due to silicon because with the silicon atom in manufacturing silicon carbide semiconductor portion for surface electrode film can be made The region of change only becomes first electrode film, can reduce the extra carbon atom generated when heat treatment.In addition, can will be described more Remaining carbon atom imports second electrode film.Therefore, it is suppressed that most surface from carbon atom to surface electrode film precipitation.
Invention effect
The manufacturing method of manufacturing silicon carbide semiconductor device according to the present invention rises when forming Ohmic contact using heat treatment It is precipitated to carbon atom is able to suppress to electrode film surface, it is ensured that the effect with the adaptation being layered between the wiring layer on electrode film Fruit.
Detailed description of the invention
Fig. 1 is the flow chart for indicating the summary of the manufacturing method of manufacturing silicon carbide semiconductor device of embodiment.
Fig. 2 is the cross-sectional view of the state in the manufacturing process for indicate the manufacturing silicon carbide semiconductor device of embodiment.
Fig. 3 is the performance plot for indicating the Elemental redistribution of the depth direction of surface electrode film of previous example 1.
Fig. 4 is the table for indicating the thickness (Ni film thickness) and the first electrode film after heat treatment of the first electrode film of embodiment 1 The chart of face composition.
Fig. 5 is the surface composition for indicating thickness (the NiSi film thickness) and second electrode film of the second electrode film of embodiment 2 Chart.
Fig. 6 is the performance plot for indicating the depth direction elemental analysis of surface electrode film of embodiment 2.
Symbol description
1:n type SiC semiconductor portion
2: first electrode film (nickel film)
3: second electrode film (nickel silicide (NiSi) film of second solid phase state)
Specific embodiment
Hereinafter, explaining the preferred reality of the manufacturing method of manufacturing silicon carbide semiconductor device of the invention in detail referring to attached drawing Apply mode.In the present description and drawings, for layer or the region of n or p is marked, electronics or hole is respectively referred to and is carried to be most Stream.In addition, marking in n or p+and-refer to and is comparably high impurity concentration and low miscellaneous with the layer or region for not marking them Matter concentration.It should be noted that in the description of the following embodiments and the accompanying drawings, marking identical symbol to identical composition, saving Slightly repeat description.
(embodiment)
For the manufacturing method of the manufacturing silicon carbide semiconductor device of embodiment, illustrate to be formed by silicon carbide (SiC) semiconductor The method of the Ohmic contact of the semiconductor portion (SiC semiconductor portion) and surface electrode film of composition.Fig. 1 is the carbon for indicating embodiment The flow chart of the summary of the manufacturing method of SiClx semiconductor device.Fig. 2 is the manufacturing silicon carbide semiconductor device for indicating embodiment The cross-sectional view of state in manufacturing process.The state just formed after surface electrode film 4, surface electrode film 4 are shown in Fig. 2 It is made of stacking gradually first electrode film 2, second electrode film 3 in N-shaped SiC semiconductor portion 1.1, N-shaped SiC semiconductor portion The n that such as refer to the N-shaped being made of N-shaped SiC semiconductor semiconductor substrate (hereinafter referred to as SiC substrate), is layered in SiC substrate Type SiC semiconductor layer or be set to SiC substrate superficial layer the region N-shaped SiC.Surface electrode film 4 can be formed to have The front electrode of the silicon carbide semiconductor device (manufacturing silicon carbide semiconductor device) in N-shaped SiC semiconductor portion 1, can also be formed as carrying on the back Face electrode.
Firstly, forming scheduled component structure (device architecture) (step S1) using general method.That is, in step S1 In, make the silicon carbide semiconductor device (semiconductor chip) with N-shaped SiC semiconductor portion 1.Each constituting portion of component structure is Refer to the semiconductor regions or semiconductor layer formed according to component structure.Component structure can be in N-shaped SiC semiconductor portion 1 Internal and surface is formed with the composition of each constituting portion, is also possible to as a constituting portion and including N-shaped SiC semiconductor portion 1 Composition.Specifically, each constituting portion of component structure refers to, such as constitute in production (manufacture) MOSFET as front The p-type base area of mos gate (insulated gate being made of metal-oxide film-semiconductor) structure of component structure and/or n+Type source region, And/or constitute the n of back elements structure+Type drain region etc..Next, there is the N-shaped SiC semiconductor by the cleaning of general method The silicon carbide semiconductor device (step S2) in portion 1.
Next, (formation) is in N-shaped SiC semiconductor as shown in Fig. 2, the first electrode film 2 that will be made of nickel (Ni) forms a film In portion 1 (surface) (step S3).Thin arrive of the thickness of first electrode film 2 can be using aftermentioned heat treatment and N-shaped SiC semiconductor portion Silicon atom in 1 reacts and almost all is silicified (specifically, becoming nickel silicide (Ni2Si: hereinafter referred to as the first solid phase State) film) degree, such as preferably 5nm or more and 10nm or less.Next, for example after the film forming of first electrode film 2 it Afterwards, the second electrode film 3 being made of nickel silicide (NiSi: hereinafter referred to as second solid phase state) is formed on first electrode film 2 (step S4).It is formed as a result, and stacks gradually surface electrode film 4 made of first electrode film 2, second electrode film 3.In step S4 In, it is preferably formed as with the nickel silicide (Ni with the first solid state shape2Si) the second electrode film 3 of the composition of same degree, In, the nickel silicide (Ni of first solid state shape2It Si is) by being heat-treated the silicon atom made in nickle atom and SiC semiconductor It reacts and generates.That is, composition same degree of the composition of second electrode film 3 preferably with the first electrode film 2 after heat treatment.The The thickness of two electrode films 3 is preferably, for example, 80nm or more.
In addition, in step S3, S4, first electrode film 2, second electrode film 3 film forming for example can be used direct current (DC: Direct Current) sputtering method.Specifically, for example, SiC semiconductor matrix to the treatment furnace for being inserted into sputtering equipment (part that the entire SiC semiconductor by including N-shaped SiC semiconductor portion 1 of silicon carbide semiconductor device is constituted) applies 300W's Direct current power, under room temperature (such as 25 DEG C), that is, SiC semiconductor matrix is not heated, and at the argon of pressure 1Pa (Ar) It is sputtered in atmosphere.The raw metal of sputtering target for first electrode film 2 to form a film for example can be purity 99.99wt% Nickel.The raw metal of sputtering target for second electrode film 3 to form a film for example can be with 60Ni40Si (nickle atom The containing ratio of 60atm% and silicon atom 40atm%) and 70Ni30Si (nickle atom 70atm% and silicon atom 30atm%'s contains Rate) between range composition metal.
Next, to the SiC semiconductor matrix for the state for being laminated with first electrode film 2, second electrode film 3 (element is whole) (step S5) is heat-treated in the vacuum atmosphere of high temperature.Specifically, in step s 5, for example, being vented to 5 × 10- 4With the high-temperature heat treatment of 1000 DEG C or so of temperature progress 5 minutes or so in Pa vacuum atmosphere below, it is cooled to room later Temperature.By the heat treatment, the silicon atom in the nickle atom and N-shaped SiC semiconductor portion 1 in first electrode film 2 is reacted, generates nickel The heating reactant for the electric conductivity that atom and silicon atom are mixed with scheduled atomic ratio.Specifically, 2 quilt of first electrode film Silication generates the nickel silicide (Ni of the first solid state shape2Si).At this point, the whole almost all of first electrode film 2 is silicified, the One electrode film 2 becomes the nickel silicide (Ni of the first solid state shape2Si) film.In addition, as noted previously, as heat treatment before second Electrode film 3 is made of the nickel silicide (NiSi) of second solid phase state (or with identical as the first electrode film 2 after heat treatment The composition of degree), therefore the surface electrode film 4 (first electrode film 2, second electrode film 3) after heat treatment is almost whole as nickel Silicide film.
In addition, since the thickness of first electrode film 2 is thin, so because of first electrode film 2 and N-shaped in the heat treatment of step S5 The reaction in SiC semiconductor portion 1 and remaining carbon (C) atom is micro.In addition, because of first electrode film 2 and N-shaped SiC semiconductor The reaction in portion 1 and the extra carbon atom generated is directed to second electrode film 3.Second electrode film 3 is due to being the gold comprising silicon Belong to film, so not reacting with the silicon atom in N-shaped SiC semiconductor portion 1.That is, stacking first electrode film 2, second electrode film 3 and At surface electrode film 4 in, only first electrode film 2 reacts with N-shaped SiC semiconductor portion 1 and generates extra carbon atom, this is extra Carbon atom do not diffuse into the outside of surface electrode film 4.That is, be able to suppress surface from carbon atom to second electrode film 3 (with it is aftermentioned Wiring layer interface) be precipitated.Next, formation (is not schemed by the wiring layer that aluminium (Al) is constituted for example on second electrode film 3 Show) (step S6).Later, by the common process implement after forming wiring layer, so that completion has and N-shaped SiC semiconductor portion 1 forms the silicon carbide semiconductor device of the surface electrode film 4 of Ohmic contact.
Next, being verified to carbon atom from the amount of precipitation of surface electrode film 4.Fig. 3 is the surface indicated in previous example 1 The performance plot of the Elemental redistribution of the depth direction of electrode film.Fig. 4 is thickness (the Ni film for indicating the first electrode film in embodiment 1 It is thick) and the first electrode film after being heat-treated surface composition chart.Fig. 5 is the thickness for indicating the second electrode film in embodiment 2 Spend the chart of the surface composition of (NiSi film thickness) and second electrode film.Fig. 6 is the depth for indicating the surface electrode film in embodiment 2 The performance plot of direction elemental analysis.Fig. 3,6 Elemental redistribution and Fig. 4,5 surface composition be by using x-ray photoelectron Optical spectroscopy (XPS:X-ray Photoelectron Spectroscopy), and alternately detect and sputter and measure surface electricity The composition of the depth direction of pole film.
Firstly, being formed and N-shaped SiC semiconductor portion by the manufacturing method of previous general manufacturing silicon carbide semiconductor device Form the surface electrode film (hereinafter referred to as previous example 1) of Ohmic contact.Specifically, in previous example 1, in N-shaped SiC semiconductor It is formed in portion after the nickel film of the thickness of 100nm, being formed makes surface electrode film made of nickel film silication using heat treatment.Previous example 1 heat treatment condition is identical as aftermentioned embodiment 1.Then, it using XPS method, measures from the surface relative to surface electrode film The Elemental redistribution for the depth direction that (surface (hereinafter referred to as most surface) with N-shaped SiC semiconductor portion side opposite side) is started.It will The results are shown in Fig. 3.Result according to Fig.3, can confirm, in previous example 1, N-shaped SiC semiconductor portion (than nickle atom= The part (the long part of sputtering time: the right part of Fig. 3) of 0atm% depth) in silicon atom and carbon atom be diffused into surface electricity In the film of pole, carbon atom is largely analysed in the most surface (part (left part of Fig. 3) of sputtering time=0 minute) of surface electrode film Out.
It is known that, conventionally, nickel reacts and is formed the nickel silicide (Ni of the first solid state shape with SiC semiconductor2Si).According to Fig. 3 Shown in result have confirmed that in previous example 1, the silicon atom and table being diffused into from N-shaped SiC semiconductor portion in surface electrode film Nickle atom reaction in the electrode film of face, forms the nickel silicide (Ni of the first solid state shape2Si).In addition, having confirmed that from N-shaped SiC The carbon atom being diffused into surface electrode film in semiconductor portion is precipitated in the most surface of surface electrode film.Surface electrode film most The adaptation of carbon-coating and aluminium film that surface is precipitated is poor.Therefore, it is formed in this state in the most surface of surface electrode film by aluminium structure At wiring layer in the case where, wiring layer is easily peeled off.It is found that needing to make N-shaped SiC to improve the adaptation with wiring layer Carbon atom in semiconductor portion does not diffuse into the most surface of surface electrode film, or removes because of surface electrode film and N-shaped SiC semiconductor The reaction in portion and remaining carbon atom.
Next, the condition of the diffusion as the carbon atom being able to suppress in N-shaped SiC semiconductor portion, to first electrode film 2 Thickness studied.Firstly, production is formed according to the manufacturing method of the manufacturing silicon carbide semiconductor device of above-mentioned embodiment Become multiple samples (hereinafter referred to as embodiment 1) of the surface electrode film 4 of Ohmic contact with N-shaped SiC semiconductor portion 1.Specifically For, in embodiment 1, first be made of nickel is formed in different thickness in N-shaped SiC semiconductor portion 1 by each sample Electrode film 2 forms the of the thickness of 80nm being made of the nickel silicide (NiSi) of second solid phase state on first electrode film 2 After two electrode films 3, illustration it is above-mentioned each under the conditions of be heat-treated.As the sputtering target for being used to form first electrode film 2 Raw metal, use the nickel of purity 99.99wt%.As the raw metal for the sputtering target for being used to form second electrode film 3, make With 67Ni33Si (metal comprising nickel 67atm% and silicon 33atm%).Then, it using XPS method, measures from by first electrode film 2, the element for the depth direction that the most surface (surface of second electrode film 3) for the surface electrode film 4 that second electrode film 3 is constituted is started Distribution.It the results are shown in Fig. 4.The carbon composition (C composition) of Fig. 4 is amount of precipitation (figure of the carbon atom to the surface of second electrode film 3 5 is also identical).
Result according to Fig.4, is it is found that the thickness of first electrode film 2 is thicker, on the surface of first electrode film 2 (first The interface of electrode film 2 and second electrode film 3) be precipitated carbon atom it is more.The reason for this is that nickle atom and n in first electrode film 2 The reaction quantitative change of silicon atom in type SiC semiconductor portion 1 is more, and extra carbon atom is easy to be discharged.Therefore, first electrode film 2 Thickness is preferably thin, but in the case where keeping the thickness of first electrode film 2 excessively thin (for example, 5nm or less left and right), due to first The reaction of nickle atom in electrode film 2 and the silicon atom in N-shaped SiC semiconductor portion 1 is very few, so can generate not to Ohm characteristic Good influence.Therefore, the thickness of first electrode film 2 is preferably capable forming good Ohmic contact with N-shaped SiC semiconductor portion 1 5nm or more and 10nm degree below.
Next, the condition of the diffusion as the carbon atom being able to suppress in N-shaped SiC semiconductor portion, to second electrode film 3 Thickness studied.Firstly, production is formed according to the manufacturing method of the manufacturing silicon carbide semiconductor device of above-mentioned embodiment Multiple samples (hereinafter referred to as embodiment 2) of the surface electrode film 4 of Ohmic contact are formed with N-shaped SiC semiconductor portion 1.Specifically For, in example 2, the first electrode film 2 of the thickness for the 10nm being made of nickel is formed in N-shaped SiC semiconductor portion 1, is pressed Each sample forms be made of the nickel silicide (NiSi) of second solid phase state in different thickness on first electrode film 2 It is heat-treated after two electrode films 3.Other than the first electrode film 2 of the manufacturing method of embodiment 2, the thickness of second electrode film 3 Condition it is same as Example 1.Then, it using XPS method, measures from the surface being made of first electrode film 2, second electrode film 3 The Elemental redistribution for the depth direction that the most surface (surface of second electrode film 3) of electrode film 4 is started.It the results are shown in Fig. 5, figure 6。
It has confirmed that as shown in Figure 6, in example 2, from the boundary in N-shaped SiC semiconductor portion 1 and surface electrode film 4, (nickel is former The part son=0atm% (right part of Fig. 6)), towards the most surface (part of sputtering time=0 point of surface electrode film 4 (left part of Fig. 6)), the containing ratio of carbon atom is reduced.That is, being able to suppress carbon atom from N-shaped SiC semiconductor portion 1 to table It is spread in face electrode film 4.When first electrode film 2 is with a thickness of 10nm, in surface (2 He of first electrode film of first electrode film 2 The interface of second electrode film 3) containing ratio of carbon atom that is precipitated is 14atm% (referring to Fig. 4).Thus, it can be known that if by second Electrode film 3 is formed to keep the containing ratio 14atm% of the carbon atom in the most surface precipitation of surface electrode film 4 below The thickness of 80nm or more is then able to suppress the carbon atom being diffused into surface electrode film 4 and is precipitated in the most surface of surface electrode film 4 (referring to Fig. 5).
Therefore, the adaptation of surface electrode film 4 and wiring layer is verified.Firstly, the sample being produced as follows, that is, exist The SiC substrate (semiconductor wafer) of 20mm square forms 2 He of first electrode film of the thickness for the 10nm that successively forms a film using sputtering Surface electrode film 4 made of the second electrode film 3 of the thickness of 80nm is simultaneously heat-treated (hereinafter referred to as embodiment 3).Embodiment 3 Manufacturing method it is same as Example 1.As a comparison, production forms nickel film (surface electrode film) with the thickness of 90nm and carries out heat Treated sample (hereinafter referred to as previous example 2).Condition other than the thickness of the nickel film of the manufacturing method of previous example 2 and previous Example 1 is identical.Then, for embodiment 3 and previous example 2, aluminium film (cloth is formed with 5 μm of thickness in the most surface of surface electrode film Line layer), the adhesive tape of aluminium film is attached at by removing, whether observation aluminium film is removed.Its result has confirmed that, in previous example 2, aluminium film Almost whole face is all removed.On the other hand it has confirmed that, in embodiment 3, aluminium film is not peeling-off.As described above it could be speculated that in reality Apply in example 3, by make first electrode film 2 with a thickness of 10nm or less and make second electrode film 3 with a thickness of 80nm or more come shape At surface electrode film 4, the carbon atom in the most surface precipitation of surface electrode film 4 can be reduced.
As described above, according to embodiment, by forming the first electrode film thin by thickness in N-shaped SiC semiconductor portion The surface electrode film constituted with the second electrode film being made of nickel silicide, so as to make surface in heat treatment later The region that silication has been carried out because reacting with the silicon atom in N-shaped SiC semiconductor portion of electrode film is only the first thin electricity of thickness Pole film.That is, due to can make to have carried out silication with the silicon atom in N-shaped SiC semiconductor portion because reacting region less than in the past, So compared with the past can reduce the extra carbon atom generated in heat treatment.In addition, can will be generated because of the heat treatment Extra carbon atom imported into second electrode film, be able to suppress most surface (second electrode film of the carbon atom to surface electrode film Surface) be precipitated.Thereby, it is possible to improve surface electrode film and surface electrode film most surface formed wiring layer it is closely sealed Property, make wiring layer be not susceptible to remove.
In addition, according to embodiment, even if the region of surface electrode film being silicified is less than in the past, surface electrode film with Also almost all becomes the nickel silicide of the first solid state shape for the part (first electrode film) of N-shaped SiC semiconductor portion contact (Ni2Si), thus, it is possible to the adhesive force in surface electrode film and N-shaped SiC semiconductor portion is maintained degree as in the past.By This, is able to suppress surface electrode film and removes from N-shaped SiC semiconductor portion.In addition, by making partly leading with N-shaped SiC for surface electrode film The part almost all of body portion contact becomes the nickel silicide (Ni of the first solid state shape2It Si), being capable of degree as in the past Ohmic contact is formed with N-shaped SiC semiconductor portion.Therefore, connecing between first electrode film and N-shaped SiC semiconductor portion can be reduced Electric shock resistance.Therefore, it is capable of forming the surface electrode film for showing good Ohm characteristic, also, by inhibiting extra carbon original Son is into film and most surface is precipitated and ensures the adaptation of surface electrode film and wiring layer.
More than, the present invention is not limited to above-mentioned embodiments, are able to carry out without departing from the spirit and scope of the invention Various changes.
Industrial availability
As described above, the manufacturing method of manufacturing silicon carbide semiconductor device of the invention is to various industry instruments, automobile etc. Used manufacturing silicon carbide semiconductor device is useful, is particularly suitable for having the table that Ohmic contact is formed with N-shaped SiC semiconductor portion The manufacturing silicon carbide semiconductor device of face electrode film.

Claims (6)

1. a kind of manufacturing method of manufacturing silicon carbide semiconductor device, which is characterized in that form the manufacturing silicon carbide semiconductor portion of N-shaped and formed Ohmic contact between the surface electrode film on the surface in the manufacturing silicon carbide semiconductor portion, the system of the manufacturing silicon carbide semiconductor device The method of making includes:
First formation process is made of as surface electrode film formation nickel on the surface in the manufacturing silicon carbide semiconductor portion First electrode film;
Second formation process is formed as the surface electrode film and is made of nickel silicide on the surface of the first electrode film Second electrode film;And
Heat treatment procedure, by making the silicon atom in the manufacturing silicon carbide semiconductor portion and the nickel of the first electrode film using heat treatment Atomic reaction and make the first electrode film silication, to be formed between the manufacturing silicon carbide semiconductor portion and the surface electrode film Ohmic contact,
In first formation process, the first electrode film is formed as into scheduled thickness, so that the first carbon atom becomes The containing ratio of the inside of the second electrode film, first carbon are not precipitated and can imported into the most surface of surface electrode film Atom, when making the first electrode film silication, is dissociated simultaneously from the manufacturing silicon carbide semiconductor portion in the heat treatment procedure It is diffused into the carbon atom of surface electrode film side,
The second electrode film is that the containing ratio of nickle atom is 60atm% and the containing ratio of silicon atom is 40atm% to nickle atom Containing ratio be 70atm% and the containing ratio of silicon atom is the composition of the range between 30atm%.
2. the manufacturing method of manufacturing silicon carbide semiconductor device according to claim 1, which is characterized in that
In second formation process, formation is able to suppress imported into the second electrode film in the heat treatment procedure The second electrode film for the thickness that internal first carbon atom is precipitated to the surface of the surface electrode film.
3. the manufacturing method of manufacturing silicon carbide semiconductor device according to claim 1, which is characterized in that
In second formation process, the second electrode film is formed to inhibit in the heat treatment procedure and institute State the composition that manufacturing silicon carbide semiconductor portion reacts.
4. the manufacturing method of manufacturing silicon carbide semiconductor device according to claim 1, which is characterized in that
In second formation process, the second electrode film is formed as and has carried out silication in the heat treatment procedure The first electrode film the equal composition of composition.
5. the manufacturing method of manufacturing silicon carbide semiconductor device according to claim 1, which is characterized in that
The first electrode film with a thickness of 5nm or more and 10nm or less.
6. the manufacturing method of manufacturing silicon carbide semiconductor device according to any one of claims 1 to 5, which is characterized in that
The second electrode film with a thickness of 80nm or more.
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