CN105874289B - Method for the cold-producing medium supply based on Temperature Measure Control to evaporator - Google Patents

Method for the cold-producing medium supply based on Temperature Measure Control to evaporator Download PDF

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Publication number
CN105874289B
CN105874289B CN201480072306.6A CN201480072306A CN105874289B CN 105874289 B CN105874289 B CN 105874289B CN 201480072306 A CN201480072306 A CN 201480072306A CN 105874289 B CN105874289 B CN 105874289B
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China
Prior art keywords
temperature
evaporator
air
signal
opening degree
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Expired - Fee Related
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CN201480072306.6A
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Chinese (zh)
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CN105874289A (en
Inventor
罗泽博·伊扎迪-扎马纳巴迪
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Danfoss AS
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Danfoss AS
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/19Calculation of parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/28Means for preventing liquid refrigerant entering into the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/21Refrigerant outlet evaporator temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/25Control of valves
    • F25B2600/2513Expansion valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21171Temperatures of an evaporator of the fluid cooled by the evaporator

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

A kind of method of the cold-producing medium supply for an evaporator (2) for being used to control to a vapor compression system (1) of such as a refrigeration system, an air-conditioning system or a heat pump is disclosed herein.An air themperature T based on the air for flowing through the evaporator (2)AirAnd in order to reach a reference air temperature TAir, referenceTo control the opening degree of the expansion valve (3).The opening degree is set to calculated opening degree, it is overlapping with a disturbing signal.One temperature signal S of monitoring and analysis2, the temperature signal represent leave the evaporator (2) refrigerant temperature.In the case where the analysis discloses an arid region one minimum length of positive convergence of the evaporator (2), reduce the opening degree of the expansion valve (3).This provides a release mechanism, which ensures to prevent liquid refrigerant from passing through the evaporator (2).

Description

Method for the cold-producing medium supply based on Temperature Measure Control to evaporator
Invention field
It is (all for controlling to an evaporator, specifically arriving one vapor compression system of formation the present invention relates to one kind Such as refrigeration system, air-conditioning system or heat pump) part an evaporator cold-producing medium supply method.According to the present invention Method, the cold-producing medium supply to evaporator can control in the following manner:There is provided in the volume that one has freezed or heated One desirable target temperature, while prevent liquid refrigerant from entering aspiration line, and it is based only on temperature survey.
Background of invention
Vapor compression system (such as refrigeration system, air-conditioning system or heat pump) generally includes at least one compressor, extremely A few condenser, at least one expansion gear (such as in the form of expansion valve) and along a refrigerant path arrangement At least one evaporator.Refrigerant circulates in refrigerant path and is alternately expanded and compressed, and in these condensations Heat exchange occurs in device and these evaporators.Expanded refrigerant is entered with the mixed state of gaseous refrigerant and liquid refrigerant In these evaporators.When refrigerant passes through these evaporators, the refrigerant with a second fluid across each evaporator Evaporated when flowing (such as air stream) heat-shift.The potential refrigerating capacity of a given evaporator is utilized for maximum magnitude, All there are liquid refrigerant for the whole length for wishing along the evaporator.On the other hand, it is undesirable to which liquid refrigerant passes through evaporation Device simultaneously enters aspiration line, because if liquid refrigerant reaches compressor and may then damage these compressors.It is desirable to control The cold-producing medium supply of these evaporators is made, its mode is causes in a given evaporator, mixed phase refrigerant and gaseous state Border between refrigerant is just in the exit of the evaporator.
In order to obtain this point, the degree of superheat of the refrigerant of these evaporators is left in usually measurement and/or calculating.The degree of superheat It is the temperature for the refrigerant for leaving the evaporator and leaves the difference of the dew point of the refrigerant of the evaporator.Therefore, a low overheat Angle value instruction leaves the temperature of the refrigerant of the evaporator close to the dew point, and the evaporator is left in the instruction of one high super heat value The temperature of refrigerant be significantly higher than the dew point, and indicate a sizable part for the evaporator therefore include gaseous refrigerant Agent.In the part that the evaporator includes gaseous refrigerant device, between surrounding environment and the refrigerant flowed in the evaporator Heat transfer is substantially less than the heat transfer in the part for the mixture that the evaporator includes gaseous refrigerant and liquid refrigerant.Cause This, the gross efficiency of the evaporator can be reduced when a sizable part for the evaporator includes gaseous refrigerant.Subsequently attempt to The cold-producing medium supply of the evaporator is controlled, its mode is so that the super heat value is maintained at a small and positive level.
In order to be obtained off the super heat value of the refrigerant of the evaporator, the refrigerant of the evaporator is left in normally measurement Temperature and pressure.Required pressure sensor introduces the pressure sensor and comes off or the risk of failure in this case, So that the super heat value can not possibly be measured, untill repairing the pressure sensor.In addition, the pressure sensor introduces The risk leaked in the system.
2012/052019 A1 of WO describe a kind of method for being used to control to the cold-producing medium supply of an evaporator, its Middle SH=0 points can be based purely on a temperature signal measured to determine.Activate a component, such as one expansion Valve, a fan or a compressor, its mode is so that an arid region of the evaporator changes.Measurement and analytical table Show a temperature signal of the temperature for the refrigerant for leaving the evaporator, such as including obtaining a rate of change signal.Then A temperature value is determined, wherein the gain of a transmission function between the component and measured temperature signal that are activated is from one A maximum drops to a minimum value.Identified temperature value is defined as corresponding to zero super heat value (SH=0).
Invention description
One purpose of various embodiments of the present invention is to provide a kind of cold-producing medium supply for being used to control to an evaporator Method, wherein it is predetermined to provide one in the volume having freezed or heated at one normally to control the cold-producing medium supply The target temperature of justice, while a release mechanism prevents liquid refrigerant from reaching compressor.
Another purpose of various embodiments of the present invention is to provide a kind of for being controlled in a temperature-fall period to one The method of the cold-producing medium supply of evaporator, wherein it is ensured that a fast cooling, while prevent liquid refrigerant from reaching compressor.
According in a first aspect, the present invention provides a kind of system for being used to control to an evaporator of a vapor compression system The method of cryogen supply, the vapor compression system include at least one evaporator, at least one compressor, at least one condensation Device and at least one expansion valve being arranged in a refrigerant loop, this method comprise the following steps:
- acquisition flows through a temperature T of the air of evaporatorAir,
- based on the temperature T obtainedAirAnd in order to reach the air for flowing through the evaporator reference air Temperature TAir, referenceAnd the opening degree of expansion valve is controlled,
- disturbing signal is provided, and the opening degree of the expansion valve is set to controlled opening degree, disturbed with this Dynamic signal overlap,
One temperature signal S of-monitoring2, the temperature signal represent leave the evaporator refrigerant temperature,
- analysis temperature signal S2, and
- in the case where the analysis discloses an arid region one minimum length of positive convergence of the evaporator, reduce The opening degree of the expansion valve.
In the context of this article, term " vapor compression system " should be interpreted to mean following any system:Wherein A kind of flow of fluid medium (such as refrigerant) is circulated and is alternately compressed and expands, and thus provides the refrigeration to certain volume Or heating.Therefore, which can be a refrigeration system, an air-conditioning system, heat pump etc..
The vapor compression system includes at least one evaporator, at least one compressor, at least one condenser, Yi Jizhi A few expansion valve.Therefore, which can be only including one in these every kind of components, or this is steam compressed System can include two or more in these any components.For example, the vapor compression system can include single compression Machine, or it can include for example being arranged at two or more compressors in a Compressor Group.Similarly, the steaming Air pressure compression system can only include an evaporator, or it can include two or more evaporators.In latter event Under, each evaporator can be arranged for a volume individually freezed and provide refrigeration.What these had individually freezed Volume may, for example, be multiple single showcases of a supermarket.Anyway, each evaporator is preferably connected to one It is a individually on expansion valve, the cold-producing medium supply of single expansion valve control to the evaporator, the cold-producing medium supply independently of To the cold-producing medium supply of other evaporators.In addition, an evaporator unit can include single section, or series connection can be included Two or more sections for connecting or being connected in parallel.
Method according to the first aspect of the invention and the refrigerant via corresponding expansion valve control to single evaporator Supply related.However, it is possible to this evaporator is arranged in a steaming including the additional evaporator of one or more well In air pressure compression system, the cold-producing medium supply to these additional evaporators is controlled respectively in this case.
According to method according to the first aspect of the invention, acquisition first flows through the temperature of the air of the evaporator TAir.This can come preferably by means of being arranged in across an one or more of air passage of evaporator temperature sensor Complete.Temperature TAirIt may, for example, be the temperature of the air towards evaporator flowing, the temperature of the air away from evaporator flowing The weighted value of the temperature of degree or the air flowed towards the evaporator and the temperature of the air away from evaporator flowing.This It will be described in greater detail below.Anyway, TAirExpression is arranged in a volume freezed near the evaporator Leading temperature.Therefore, TAirThe cooling required of the freezed volume of reflection.
Then, based on the temperature T obtainedAirAnd in order to reach the air for flowing through the evaporator reference Air themperature TAir, referenceAnd control the opening degree of expansion valve.As described above, TAirLeading temperature in the freezed volume of reflection Degree, and therefore reflect the cooling required of freezed volume.Reference air temperature TAir, referenceIt is a target temperature, it is desirable to The target temperature is obtained in the volume freezed.Therefore, the temperature T by that will be obtainedAirWith reference air temperature TAir, referenceInto Whether row compares, can reveal that leading temperature in freezed volume close to or away from desirable target temperature.Leading In the case that temperature is away from target temperature, it is also very desirable to further cooling, and should to the cold-producing medium supply of the evaporator Reach the degree that cooling as much as possible is provided.Similarly, it is right in the case where leading temperature is close to desirable target temperature The needs further cooled down are lower slightly, and can by provide less cooling but it is opposite ensure low-energy-consumption it is a kind of in a manner of To control the cold-producing medium supply of the evaporator.
Therefore, under normal circumstances, only to ensure to obtain a desirable target temperature in freezed volume A kind of mode control the cold-producing medium supply of the evaporator.
It should be noted that the opening degree of increase expansion valve causes the cold-producing medium supply of the evaporator to increase, and reduce The opening degree of expansion valve causes the cold-producing medium supply of the evaporator to reduce.
Then, there is provided a disturbing signal, and the opening degree of the expansion valve is set to controlled opening degree, with The disturbing signal is overlapping.Therefore, the opening degree of expansion valve is fluctuated around an average value, which represents controlled opening Degree, i.e. by the temperature T obtainedAirThe opening degree of instruction.These fluctuations determine by the disturbing signal, and can be such as It is a delay type or the sine curve of any other suitable type.This will be described in greater detail below.This paper's In context, term " disturbing signal " should be interpreted to mean the signal changed in a time scale, the time Scale is significantly more shorter than the time scale that the controlled opening degree of the expansion valve changes on it.
Then, a temperature signal S is monitored2, the temperature signal represent leave the evaporator refrigerant temperature.This can For example to be completed using a temperature sensor being arranged in the refrigerant path behind the outlet for following evaporator closely.Cause This, temperature signal S2A relative value of the super heat value of the refrigerant of the evaporator is left in expression.The monitored temperature of analysis Signal S2
Finally, in the temperature signal S to being monitored2The analysis of progress discloses a positive convergence in arid region of the evaporator Reduce the opening degree of expansion valve in the case of one minimum length.
In the context of this article, term " arid region of evaporator " should be interpreted to mean that the evaporator only includes A part for gaseous refrigerant.One arid region of long length thereby indicate that liquid refrigerant reach evaporator outlet it It is preceding for a long time to be evaporated in the evaporator, and an arid region of short length indicates liquid refrigerant along the big of the evaporator Part exists.Therefore, when one minimum length of arid region convergence of evaporator, then liquid/gaseous refrigerant of mixing The outlet of the positive convergence evaporator in border between pure gaseous refrigerant.As described above, when this border reaches the outlet of evaporator When, there are the risk that liquid refrigerant is allowed to pass through the evaporator, and therefore there are liquid refrigerant arrival compressor Risk, so as to cause to damage the compressor.Therefore, when one minimum length of arid region convergence of evaporator, it is necessary to reduce To the evaporator cold-producing medium supply to avoid this situation.
Arid region one minimum length of whether positive convergence of evaporator can be determined in many ways.The invention of the present invention People had been found that when one minimum length of arid region convergence of evaporator, temperature signal S2Characteristic with a kind of significant Mode changes.Therefore, as analysis temperature signal S2When, it can detect these signs changed.For example, the present inventor It has been found that if the opening degree of expansion valve is slowly increased, then the temperature for leaving the refrigerant of evaporator will be in the expansion The opening degree of valve reduces suddenly when reaching certain level, wherein the cold-producing medium supply to the evaporator is enough the evaporator The arid region is reduced to minimum length.This can be considered as one " unstable region ".If the opening degree is even into one The increase of step ground, there are the material risk that liquid refrigerant passes through evaporator.This can be considered as one " critical zone ".
Therefore, analysis temperature signal S2The step of can include obtaining temperature signal S2Rate of change, and reduce opening The step of degree, can be included in temperature signal S2An absolute value of rate of change reach a maximum (such as one total Body maximum or a local maximum) in the case of reduce expansion valve opening degree.As described above, temperature signal S2Into Reduce suddenly when entering the unstable region.Therefore, as temperature signal S2The absolute value of rate of change when reaching maximum, can be with Deduction comes into the unstable region, and the arid region of evaporator therefore positive convergence minimum length.Actual maximum It is not a fixed value or unique value, but can be changed according to operating point.However, an extreme value of the signal is up to, Because one saddle point of the curve definitions, and be exactly that the instruction of this saddle point comes into the unstable region.
Before unstable region is reached, signal S2A sag vertical curve is followed, there are one in the centre of the unstable region A saddle point, and from the unstable region until the evaporator by untill flooding completely, signal S2Follow a convex curve.At this On valley, the rate of change of signal is negative, and becomes smaller closer to saddle point.At the saddle point, signal S2's Rate of change reaches its minimum value.Therefore, by calculating signal S2Rate of change minimum value, can identify and represent shakiness Determine the saddle point at the center in region.Since when performing this process, expansion valve is largely opened, it is clear that the drying of evaporator Its minimum length of region convergence.Therefore, the opening degree of expansion valve must be reduced at this time to avoid enter into critical zone.
Alternately, analysis temperature signal S2The step of may comprise steps of:
- identification temperature signal S2Corresponding to the one-component of disturbing signal,
- by temperature signal S2The component identified compared with initial disturbance signal, and
- arid region of evaporator one minimum length of whether positive convergence determined based on the comparison.
Temperature signal S2Component may, for example, be these temperature signals S2Change, the component correspond to by disturbing signal And/or the change of opening degree that multiple specific frequency components of the signal are limited.For example, it is a sine in disturbing signal In the case of signal, which may, for example, be with the frequency substantially the same from the sinusoidal perturbation signal or with different One frequency component of frequency.For example, the component can be a frequency component for some sinusoidal signal sums.
By by temperature signal S2The component identified compared with initial disturbance signal, announcement be applied to expansion valve These disturbances of opening degree monitored temperature signal S is influenced in a manner of any2.This relatively can be disturbing signal with A reality between the component identified is relatively.Alternately, this relatively can be the individual features of the two signals (such as Frequency and/or amplitude) between comparison.
It has been found by the inventor that what these disturbing influences for being applied to the opening degree of the expansion valve were monitored Temperature signal S2Mode when entering arid region therefore positive one minimum length of convergence of unstable region and evaporator Significantly change.If in analysis temperature signal S2Period detects such sign significantly changed, it can therefore be concluded that evaporation Arid region one minimum length of positive convergence of device, and therefore must reduce the opening degree of expansion valve to prevent liquid system Cryogen reaches compressor.
For example, in the case where the component identified of disturbing signal is a basic frequency, then temperature signal S2Can be with Include the basic frequency and one or more other frequency components, such as the harmonic wave corresponding to the basic frequency.Perform temperature letter Number S2A Fast Fourier Transform (FFT) (FFT) many parameters will be produced, these parameters correspond to these other frequency components. The sign of these parameters will change when reaching saddle point as described above (that is, when reaching unstable region).Therefore, detection is worked as To the sign of these parameters change when, it is necessary to reduce the opening degree of expansion valve to avoid liquid refrigerant from reaching compression Machine.
By temperature signal S2The component identified compared with initial disturbance signal the step of can include determining that temperature Spend signal S2One of the component identified distortion.In some cases, the distortion of the component can be into range of instability Significantly changed during domain.Therefore, when detecting such change, it may infer that the positive convergence in arid region one of evaporator is minimum long Degree, and therefore must reduce the opening degree of expansion valve to prevent liquid refrigerant from reaching compressor.The distortion can example It is a perfect sinusoidal signal as included the disturbing signal, and the component identified is a fluctuation of the temperature signal, should Temperature signal has a frequency of the frequency that can be similar to the sinusoidal perturbation signal, but is not a perfect sinusoidal letter Number.Alternately, which can be the combination of some frequencies of the multiplier for the frequency of initial disturbance signal.
As another alternative solution, analysis temperature signal S2The step of can include identification temperature signal S2One or Multiple statistics components.These statistics components can be such as the average value including the signal, variance.Or the statistics component can be with Including temperature signal S2In probability distribution other descriptors.For example, work as temperature signal S2During convergence unstable region, temperature Signal S2Variance increase.Similarly, as temperature signal S2During away from unstable region movement, corresponding variance is tended to significantly Ground reduces.
Disturbing signal can be the signal of a sinusoidal type.In this case, the opening degree of expansion valve is with one kind Substantially sinusoidal mode is around the fluctuation of opening degree value, and the opening degree value is by flowing through the temperature of the air of evaporator TAirInstruction.Can be in the temperature signal S monitored2The frequency of middle identification sinusoidal perturbation signal.
Alternately, which can be the signal of a delay type.In this case, expand The opening degree of valve fluctuates in a manner of a kind of deferred class or as a square-wave signal around the opening degree value, this dozen Degree value is opened by flowing through the temperature T of the air of evaporatorAirInstruction.
As another alternative solution, which can have any other suitable species, it is therefore preferable to one Periodic signal, such as a triangular signal.
Temperature TAirIt can be directed towards the temperature of the air of evaporator flowing.According to this embodiment, evaporation is passed through in air Device and before thus cooling down, the opening journey of expansion valve is controlled based on the leading temperature of the air in one refrigerated volume Degree.It assume that this temperature will be relatively slowly changes, because it represents the temperature in whole refrigerated volume.
Alternately, temperature TAirIt can be the temperature of the air away from evaporator flowing.According to this implementation Example, also controls the opening degree of expansion valve based on the leading temperature of the air in one refrigerated volume.However, this In the case of, measurement has just passed through the temperature of evaporator and the air therefore just cooled down by evaporator.Therefore, this temperature The leading temperature that degree will not only reflect in whole refrigerated volume, but also will reflect the instantaneous cooling power of evaporator, because One high cooling power will reduce this temperature.Therefore,, will when controlling the opening degree of expansion valve according to this embodiment The instantaneous cooling power of evaporator is taken into account.
As another alternative solution, temperature TAirIt can represent to steam with remote towards the temperature of the air of evaporator flowing Send out the weighted value of the temperature of the air of device flowing., also will evaporation when controlling the opening degree of expansion valve according to this embodiment The instantaneous cooling power of device is taken into account.However, in this case, influence to controlled opening degree with above-mentioned implementation Smaller is compared in example.
This method, which may further include, is flowing through the temperature T of the air of evaporatorAirIn a pre-qualified upper limit A step of temperature-fall period is performed in the case of more than threshold value.If temperature TAir, can be false more than pre-qualified upper limit threshold If actual air temperature TAirWith target temperature or reference temperature TAir, referenceBetween difference be relatively large, i.e. TAirIt is significantly high In TAir, reference.In this case, it is possible to it must rapidly reduce actual air temperature TAir, so as to rational at one Reach T in periodAir, reference.This can be obtained by performing a temperature-fall period in this case.Above and below this paper Wen Zhong, term " temperature-fall period " should be interpreted to mean to apply a maximum or at least very high cooling power so as to Cooling or a process for rapidly reducing the air themperature in the volume freezed.It can for example with initial start system It is related that a temperature-fall period is performed during system or when multiple new products are positioned in refrigerated volume.
The step of performing a temperature-fall period may comprise steps of:
- expansion valve is opened to a maximum opening degree,
One temperature signal S of-monitoring2, the temperature signal represent leave the evaporator refrigerant temperature,
- analysis temperature signal S2, and
- in the analysis announcement temperature signal S2The absolute value of a rate of change have reached the feelings of a maximum Reduce the opening degree of the expansion valve under condition.
The expansion valve is opened to a maximum opening degree ensures that evaporator is filled as quickly as possible, and thus true Protect and a maximum cooling power is provided.Allow liquid refrigerant through evaporator and potentially reach to compress however, this is further included The risk of machine.
Therefore, as described above, one temperature signal S of monitoring and analysis2, which represents to leave the refrigeration of evaporator The temperature of agent.Temperature signal S is disclosed in the analysis2The absolute value of a rate of change have reached the situation of a maximum Under, reduce the opening degree of expansion valve.
As described above, the temperature signal S monitored2The unexpected of rate of change reduce instruction and come into range of instability Domain, and one minimum length in the arid region of evaporator therefore positive convergence.Therefore, if this instruction has the maximum of expansion valve Opening degree, which is maintained, then allows liquid refrigerant to pass through the risk of evaporator, and therefore must reduce the opening of expansion valve Degree is to avoid this situation.
Therefore, according to this embodiment, there is provided an effective temperature-fall period, while ensure not allow liquid refrigerant to arrive Up to compressor.
According to second aspect, the present invention provides a kind of for being controlled during a temperature-fall period to a steam compressed system The method of the cold-producing medium supply of one evaporator of system, the vapor compression system include at least one evaporator, at least one pressure Contracting machine, at least one condenser and at least one expansion valve being arranged in a refrigerant loop, this method include with Lower step:
- expansion valve is opened to a maximum opening degree,
One temperature signal S of-monitoring2, the temperature signal represent leave the evaporator refrigerant temperature,
- analysis temperature signal S2, and
- in the analysis announcement temperature signal S2A rate of change absolute value reach a maximum in the case of Reduce the opening degree of the expansion valve.
It should be noted that those skilled in the art will readily appreciate that, with reference to described of the first aspect of the present invention What feature can be combined with the second aspect of the invention, and vice versa.Therefore, these remarks listed above are herein It is same applicatory.
The temperature-fall period of the second aspect of the present invention is described in detail above.
Brief Description Of Drawings
The present invention is more fully described now with reference to attached drawing, in the accompanying drawings:
Fig. 1 is the temperature S monitored for showing to become with the opening degree of an expansion valve2Curve map,
Fig. 2 is performed for one of an a kind of vapor compression system of the method for first embodiment according to the present invention The schematic diagram divided,
Fig. 3 is performed for one of a vapor compression system of a kind of method according to the second embodiment of the present invention The schematic diagram divided, and
Fig. 4 is to show the opening degree of expansion valve and steaming when performing a kind of method according to an embodiment of the invention The curve map of the temperature monitored of air pressure compression system.
Attached drawing describes in detail
Fig. 1 is the evaporator for leaving a vapor compression system for showing to become with the opening degree of an expansion valve Refrigerant the temperature S monitored2Curve map, the expansion valve control to the evaporator cold-producing medium supply.
As can be seen that when the opening degree of expansion valve is relatively small, the temperature monitored of the refrigerant of evaporator is left S2It is relatively high, close to the temperature T of surrounding airAir.In addition, the temperature S monitored2In the opening degree increase of the expansion valve When keep nearly constant.This instruction is fed to the liquid part of the refrigerant of evaporator before it reaches the outlet of the evaporator For a long time it is evaporated.Thus it can be assumed that the super heat value for leaving the refrigerant of evaporator is relatively high, and liquid refrigerant Risk through the evaporator is low-down.
Further increase with the opening degree of expansion valve, the temperature S monitored2Towards evaporating temperature TeIt is significantly and prominent So reduce, the evaporating temperature i.e., the temperature or dew point that refrigerant evaporates under the leading pressure of the refrigerant.Therefore, when The temperature S monitored2Convergence evaporating temperature TeWhen, this be super heat value just leveling off to zero instruction.This is the dry section of evaporator The instruction of positive one minimum length of convergence in domain, and be the just increased instruction of risk that liquid refrigerant passes through the evaporator.
The temperature S monitored2The region reduced suddenly can be referred to as one " unstable region ".When monitoring and analysis temperature Spend S2When, it can for example pass through the rate of change for monitoring the temperature signal and a bare maximum for identifying the rate of change And detect into this region, because the rate of change will be big and negative.However, as set forth above, it is possible to otherwise Detect and enter the unstable region.
The temperature S monitored2Rate of change reduce again and temperature S2The region for becoming very close evaporating temperature can To be referred to as one " critical zone " because this be there are liquid refrigerant be allowed to pass through evaporator excessive risk and by This can reach the region of the risk of compressor there are liquid refrigerant.
Therefore, it is intended that the opening degree of control expansion valve, its mode is so that does not enter the critical zone.According to this hair Bright, this can be obtained by reducing the opening degree of expansion valve when detecting into the unstable region.It is this when occurring During situation, if the opening degree of expansion valve further increases, critical zone will be reached.Therefore, if the opening journey of expansion valve Degree reduces when entering unstable region, can prevent from entering critical zone.
It should be noted that due to evaporating temperature TeDepending on the leading pressure in refrigerant, will normally e insufficient to measure Leave the temperature S of the refrigerant of evaporator2, and by measured temperature compared with a fixed evaporating temperature.This It is exactly why to monitor and analysis temperature signal S in the method for the invention2, such as obtain the rate of change of the temperature signal so as to Detect when to enter unstable region.
Fig. 2 is performed for the one of an a kind of vapor compression system 1 of the method for first embodiment according to the present invention Partial schematic diagram.Vapor compression system 1 includes an evaporator 2, and the evaporator is together with one or more compressor (not shown) It is arranged at one or more condenser (not shown) in a refrigerant loop.One expansion valve 3 is also arranged at the system In refrigerant circuit, for controlling the cold-producing medium supply to evaporator 2.
Vapor compression system 1 further comprises many temperature sensors.One the first temperature sensor 4 is in evaporator 2 It is arranged at behind outlet in the refrigerant loop.Therefore, the first temperature sensor 4 measures a temperature signal S2, temperature letter Number represent leave evaporator 2 refrigerant temperature.
One second temperature sensor 5 is arranged at across in second air stream of evaporator 2, is reached and is steamed in the air At a position before hair device 2.Therefore, second temperature sensor 5 measures a temperature signal S3, temperature signal expression court The temperature of the air flowed to evaporator 2.
One three-temperature sensor 6 is arranged at across in the second air stream of evaporator 2, has passed through steaming in the air At a position after hair device 2.Therefore, three-temperature sensor 6 measures a temperature signal S4, temperature signal expression is far The temperature of the air flowed from evaporator 2.
The temperature signal S that will be measured by second temperature sensor 53With the temperature signal S measured by three-temperature sensor 64 It is supplied to a sensor selection unit 7.Sensor selection unit 7 chooses whether to apply these temperature when controlling expansion valve 3 Signal S3And S4In one or application the two temperature signals S3And S4A weighted value.The selection can for example based on The availability of sensor 5 and 6, or the selection based on setter.Based on the selection, a temperature signal T is generatedAir, and TAirRepresent to correspond to as an air themperature of the selection performed by selecting unit 7.Believe to 8 supply temperature of control unit Number TAir, the control unit be arranged to control expansion valve 3 opening degree.
Return control unit 8 and supply a reference air temperature TAir, reference.Reference air temperature TAir, referenceExpression flows through A desirable reference temperature or target temperature in the air of evaporator 2.
Control unit 8 is by temperature signal TAirWith reference air temperature TAir, referenceIt is compared, and meter is compared based on this Calculate the opening degree of expansion valve 3.The opening degree of expansion valve 3 is selected, its mode is so that the opening degree ensures evaporator 2 Cold-producing medium supply, this causes air themperature TAirConvergence reference air temperature TAir, reference.Therefore, control unit 8 is based on selected Air themperature TAirAnd in order to reach reference air temperature TAir, referenceAnd control the opening degree of expansion valve 3.
Return control unit 8 and supply the temperature signal S measured by the first temperature sensor 42.Thus, when by control unit 8 When calculating the opening degree of expansion valve 3, the temperature for the refrigerant for leaving evaporator 2 can also be taken into account.
When control unit 8 has been computed the opening degree of expansion valve 3 as described above, control unit 8 is to being calculated Opening degree applies a disturbing signal.In the embodiment shown in fig. 2, which is the disturbance letter of a deferred class Number.The signal produced to the supply of expansion valve 3, and the opening degree of expansion valve 3 is controlled into the opening degree calculated, with this Disturbing signal is overlapping.
Therefore, under normal circumstances, based on air themperature TAirControl the opening degree of expansion valve 3 and thus control and arrive The cold-producing medium supply of evaporator 2, to obtain reference air temperature TAir, reference, but this is overlapping with the disturbing signal.
However, returning an analytic unit 9 supplies the temperature signal S measured by the first temperature sensor 42.Analytic unit 9 Specifically on temperature signal S2Rate of change carry out analysis temperature signal S2.It should be analyzed to 10 confession of security logic Result.10 monitoring temperature signal S of security logic2Rate of change, and in temperature signal S2Rate of change it is absolute In the case that value reaches a maximum, security logic 10 sends the opening journey of request reduction expansion valve 3 to control unit 8 One signal of degree.In response to this signal, control unit 8 reduces the opening degree of expansion valve 3.
As described above, when the rate of change for leaving the temperature of refrigerant of evaporator 2 reduces suddenly, this is to come into The sign of unstable region, and be if the opening degree of expansion valve 3 does not reduce, it there is the risk into critical zone Sign.Therefore, security logic 10 ensures effectively to prevent from allowing liquid refrigerant to pass through evaporator 2 simultaneously by this way And reach compressor.
Fig. 3 is performed for the one of a vapor compression system 1 of a kind of method according to the second embodiment of the present invention Partial schematic diagram.The vapor compression system 1 of Fig. 3 is operated in a manner of a kind of operation of the vapor compression system similar to Fig. 2, and And the operation of vapor compression system 1 therefore will not be described in detail further herein.
The vapor compression system 1 of Fig. 3 further comprises first bandpass filter 11, selected temperature signal TAir Together with reference air temperature TAir, referenceThe bandpass filter is passed through together, reaches a control unit 12.Control unit 12 can be with E.g. proportional integration (PI) adjuster.The output of control unit 12 is supplied to a sum unit 13.
The vapor compression system 1 of Fig. 3 further includes second bandpass filter 14, is measured by the first temperature sensor 4 Temperature signal S2Second bandpass filter is passed through before sum unit 13 is supplied to.
Sum unit 13 is further equipped with a reference temperature signal S2, reference, reference temperature signal expression is for leaving A target temperature or reference temperature for the refrigerant of evaporator 2.
Make these temperature signals TAirAnd S2Ensure only using in a desirable frequency band through bandpass filter 11 and 14 Temperature signal control the opening degree of expansion valve 3.It should be noted that these bandpass filters 11 and 14 can be easily at this Realized in a little control units 12 and 8.
Based on these signals supplied to it, sum unit 13 provides an input signal to control unit 8.The input is believed Number selected air themperature T of reflectionAirWith the reference air temperature T provided by control unit 12Air, referenceBetween comparison, with And measured temperature signal S2With reference temperature S2, referenceBetween comparison, this is performed by sum unit 13.
Basically described above, the opening degree of expansion valve 3 is calculated based on the input signal, control unit 8.Asked to one Calculated opening degree is supplied with unit 15.One disturbance unit 16 generates a disturbing signal and by this disturbing signal It is supplied to sum unit 15.The opening degree of expansion valve 3 is then defined to the institute overlapping with the disturbing signal by sum unit 15 The opening degree of calculating.In the fig. 3 embodiment, the disturbing signal is a sinusoidal signal.
The release mechanism provided by analytic unit 9 and security logic 10 is operated with reference to figure 2 basically described above, only It is that it can apply a variety of alternative methods for detecting and coming into unstable region.It is described above such alternative Method.
Fig. 4 is to show the opening degree of expansion valve and steaming when performing a kind of method according to an embodiment of the invention The curve map of the temperature monitored of air pressure compression system.The vapor compression system may, for example, be the vapor compression system of Fig. 2, or The vapor compression system of person Fig. 3.
The curve of Fig. 4 illustrates how opening degree 17 changes over time, and the measurement in the vapor compression system Different temperatures how react by these changes to opening degree 17.It should be noted that in Fig. 4, for clarity, show do not have There is the opening degree 17 of overlapping disturbing signal.Curve map 18 represents to leave the temperature of the refrigerant of evaporator, i.e. corresponding to upper State temperature signal S2.Curve map 19 represents the temperature of the air towards evaporator flowing, i.e. corresponding to above-mentioned temperature signal S3.It is bent Line chart 20 represents the temperature of the air away from evaporator flowing, i.e. corresponding to above-mentioned temperature signal S4.Curve map 21 represents evaporation Temperature, i.e. the temperature that refrigerant evaporates in evaporator.Leading pressure of this temperature in refrigerant and change.Finally, Curve map 22 represents reference air temperature TAir, reference
From fig. 4, it can be seen that initially these temperature 18,19 and 20 are all relatively high.Specifically, these air Temperature 19,20 is significantly than 22 higher of reference air temperature, and the temperature 18 for leaving the refrigerant of evaporator significantly compares 21 higher of evaporating temperature.This is because following facts:The vapor compression system after a period of time is had been switched off recently Connect, and indicate to need a larger cooling effect to reach reference air temperature 22.In addition, leave the system of evaporator The super heat value of cryogen is relatively high, and therefore the risk of liquid refrigerant through evaporator is low-down.
Therefore, a temperature-fall period is started.This includes expansion valve being opened to a maximum opening degree, while monitors this A little different temperature signals 18,19,20.It is clear that this causes measured air themperature 19,20 to subtract rapidly from Fig. 4 It is small.In addition, the temperature 18 for leaving the refrigerant of evaporator reduces and convergence evaporating temperature 21, i.e. leaves being somebody's turn to do for the evaporator The super heat value of refrigerant reduces towards zero.
Soon, the absolute value for leaving the rate of change of the temperature 18 of the refrigerant of evaporator reaches a maximum.In Fig. 4 In this can be regarded as to one of temperature 18 reduce suddenly.As described above, this is an instruction for coming into unstable region, And accordingly, in response to the instruction, the opening degree 17 of the expansion valve is reduced to a minimum value.Thus, terminate and cooled down Journey, and enter a system identification period.From Fig. 4 be clear that by opening degree 17 be reduced to minimum value when Wait, the really positive convergence evaporating temperature 21 of temperature 18.
During system identification period, the opening degree 17 of the expansion valve switches between the maximum and the minimum value, Monitor these temperature 18,19,20 at the same time.As can be seen that whenever the temperature 18 for the refrigerant for leaving evaporator is dashed forward in the above described manner When so reducing, opening degree 17 is just switched to minimum value from maximum.One of the target in the system identification period is to identify that this is The current operation point of system.
Soon, the system identification period is terminated, and starts a normal control period.In normal phase control period Between, the temperature 20 based on the air away from evaporator flowing and control the opening journey of expansion valve to reach reference temperature 22 Degree 17.However, also applying a security process, the security process is for example by means of the analysis of the rate of change to temperature signal 18 Come ensure the opening degree 17 of the expansion valve detect come into unstable region in the case of be reduced to minimum value.Scheming In the situation of 4 displayings, the temperature 18 for leaving the refrigerant of evaporator keeps substantially exceeding steaming during the whole normal control period Send out temperature 21.Therefore, and unstable region is introduced into, there is no the risk that liquid refrigerant passes through evaporator, and therefore not Using the security process.

Claims (12)

1. one kind is used for the method for the cold-producing medium supply controlled to an evaporator (2) of a vapor compression system (1), the steaming Air pressure compression system (1) includes at least one evaporator (2), at least one compressor, at least one condenser and is arranged at At least one expansion valve (3) in one refrigerant loop, this method comprises the following steps:
- acquisition flows through a temperature T of the air of the evaporator (2)Air,
- temperature the T based on the acquisitionAirAnd in order to reach a reference air of the air for flowing through the evaporator (2) Temperature TAir, referenceTo control the opening degree of the expansion valve (3),
- disturbing signal is provided, and the opening degree of the expansion valve (3) is set to controlled opening degree, with this Disturbing signal is overlapping, and thus the opening degree of the expansion valve (3) is fluctuated around an average value, which represents by being obtained The temperature T obtainedAirThe controlled opening degree indicated;
One temperature signal S of-monitoring2, the temperature signal represent leave the evaporator (2) refrigerant temperature,
- analyze temperature signal S2, and
- in the case where the analysis discloses an arid region one minimum length of positive convergence of the evaporator (2), reducing should The opening degree of expansion valve (3).
2. according to the method described in claim 1, wherein analyze temperature signal S2The step include obtaining temperature signal S2 Rate of change, and the step for wherein reducing the opening degree is included in temperature signal S2The rate of change it is absolute Value reduces the opening degree of the expansion valve (3) in the case of reaching a maximum.
3. according to the method described in claim 1, wherein analyze temperature signal S2The step comprise the following steps:
- identify temperature signal S2Corresponding to the one-component of the disturbing signal,
- by temperature signal S2The identification component compared with initial disturbance signal, and
- arid region of the evaporator (2) one minimum length of whether positive convergence determined based on the comparison.
4. according to the method described in claim 3, wherein the comparison step includes determining temperature signal S2The identification component One distortion.
5. according to the method described in claim 1, wherein analyze temperature signal S2The step include identifying temperature signal S2 One or more statistics components.
6. method according to any one of the preceding claims, the wherein disturbing signal are the signals of a sinusoidal type.
7. according to the method any one of claim 1-5, the wherein disturbing signal is the signal of a delay type.
8. according to the method any one of claim 1-5, wherein temperature TAirIt is directed towards the evaporator (2) flowing The temperature of air.
9. according to the method any one of claim 1-5, wherein temperature TAirIt is to be flowed away from the evaporator (2) The temperature of air.
10. according to the method any one of claim 1-5, wherein temperature TAirRepresent to flow towards the evaporator (2) Air temperature with away from the evaporator (2) flowing air temperature a weighted value.
11. according to the method any one of claim 1-5, further comprise flowing through the sky of the evaporator (2) The temperature T of gasAirA step of temperature-fall period is performed in the case of more than a pre-qualified upper limit threshold.
12. according to the method for claim 11, wherein the step for performing a temperature-fall period comprises the following steps:
- expansion valve (3) is opened to a maximum opening degree,
One temperature signal S of-monitoring2, the temperature signal represent leave the evaporator (2) refrigerant temperature,
- analyze temperature signal S2, and
- in analysis announcement temperature signal S2The absolute value of a rate of change have reached the situation of a maximum Under, reduce the opening degree of the expansion valve (3).
CN201480072306.6A 2014-01-14 2014-12-16 Method for the cold-producing medium supply based on Temperature Measure Control to evaporator Expired - Fee Related CN105874289B (en)

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