CN105863808A - Vehicle power system cooling device with self-inspection function and use method of vehicle power system cooling device - Google Patents
Vehicle power system cooling device with self-inspection function and use method of vehicle power system cooling device Download PDFInfo
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- CN105863808A CN105863808A CN201610427850.9A CN201610427850A CN105863808A CN 105863808 A CN105863808 A CN 105863808A CN 201610427850 A CN201610427850 A CN 201610427850A CN 105863808 A CN105863808 A CN 105863808A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/12—Filtering, cooling, or silencing cooling-air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2023/00—Signal processing; Details thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2031/00—Fail safe
- F01P2031/20—Warning devices
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Abstract
本发明公开了具有自检功能的车辆动力系统温度冷却装置,包括智能调温装置,智能调温装置包括ECU控制器、温度感应装置、自检装置以及报警装置,ECU控制器包括两路并联的接口,其中第一路接口与温度感应装置连接,第二路接口与自检装置连接,温度感应装置固定在发动机散热管和中冷器散热管附近,温度感应装置包括导热外壳,导热外壳内设置有密封的空腔,空腔内填充汞,空腔的上部由下至上设置有信号开关,自检装置包括水浴锅、温度感应器以及控制面板。本发明具有采用电子控制冷却、智能调节风扇转速、当无法有效降温时进行报警、具有自检功能的优点。
The invention discloses a vehicle power system temperature cooling device with a self-checking function, which includes an intelligent temperature regulating device, the intelligent temperature regulating device includes an ECU controller, a temperature sensing device, a self-checking device and an alarm device, and the ECU controller includes two parallel circuits Interface, wherein the first interface is connected with the temperature sensing device, the second interface is connected with the self-checking device, the temperature sensing device is fixed near the heat dissipation pipe of the engine and the heat dissipation pipe of the intercooler, the temperature sensing device includes a heat conduction shell, and the heat conduction shell is set There is a sealed cavity, filled with mercury, the upper part of the cavity is provided with a signal switch from bottom to top, and the self-checking device includes a water bath, a temperature sensor and a control panel. The invention has the advantages of adopting electronically controlled cooling, intelligently adjusting the fan speed, alarming when the temperature cannot be effectively lowered, and having a self-checking function.
Description
技术领域technical field
本发明属于发动机冷却的技术领域,具体涉及具有自检功能的车辆动力系统温度冷却装置及其使用方法。The invention belongs to the technical field of engine cooling, and in particular relates to a vehicle power system temperature cooling device with a self-checking function and a using method thereof.
背景技术Background technique
汽车散热器是汽车冷却系统中的主要机件,其功用是散发热量,冷却液在水室中吸收热量,流到散热器后将热量散去,再回到水室内进而循环不断,从而达到散热调温的效果。在现有技术中,针对汽车的发动机散热,尤其是大客车的发动机散热,通常需要柴油机带动冷却风扇转动,噪声大,污染环境,同时,散热过程也不智能,一旦散热装置开启,会一直运作,即使不需要散热也不能自动降低功率,非常浪费。The car radiator is the main part of the car cooling system. Its function is to dissipate heat. The coolant absorbs heat in the water chamber, flows to the radiator, dissipates the heat, and then returns to the water chamber to circulate continuously, so as to achieve heat dissipation. The effect of temperature regulation. In the prior art, for the heat dissipation of the engine of the car, especially the engine of the bus, the diesel engine is usually required to drive the cooling fan to rotate, which is noisy and pollutes the environment. At the same time, the heat dissipation process is not intelligent. Once the heat dissipation device is turned on, it will continue to work. , Even if there is no need to dissipate heat, the power cannot be automatically reduced, which is very wasteful.
但是,当汽车散热器装有智能装置时,整个装备复杂度提高,某一零件损坏,尤其使固定安装在发动机散热管和中冷器散热管上的温度传感器损坏时,由于安装位置隐蔽,拆卸麻烦,如果不拆卸检测,又无法判断损坏类型,难以维修。However, when the automobile radiator is equipped with an intelligent device, the complexity of the entire equipment increases, and a certain part is damaged, especially when the temperature sensor fixedly installed on the heat dissipation pipe of the engine and the heat dissipation pipe of the intercooler is damaged. It is troublesome to disassemble, and if it is not disassembled and inspected, the type of damage cannot be judged, and it is difficult to repair.
发明内容Contents of the invention
本发明所要解决的技术问题是针对上述现有技术的不足,提供一种采用电子控制冷却、智能调节风扇转速、当无法有效降温时进行报警、具有自检功能的车辆动力系统温度冷却装置及其使用方法。The technical problem to be solved by the present invention is to provide a vehicle power system temperature cooling device with electronic control cooling, intelligent adjustment of fan speed, alarm when the temperature cannot be effectively cooled, and self-checking function for the above-mentioned deficiencies in the prior art. Instructions.
为实现上述技术目的,本发明采取的技术方案为:For realizing above-mentioned technical purpose, the technical scheme that the present invention takes is:
具有自检功能的车辆动力系统温度冷却装置,包括散热壳体,其中:散热壳体的上部设有冷水进水腔,下部设有热水出水腔,散热壳体内设置有发动机散热管和中冷器散热管,发动机散热管和中冷器散热管回转盘旋在散热壳体中且发动机散热管和中冷器散热管两端分别连接冷水进水腔和热水出水腔,散热壳体的出风面罩有风罩,风罩上安装有多个风扇,每个风扇均与各自的电动机连接,车辆动力系统温度冷却装置还包括智能调温装置,智能调温装置包括ECU控制器、温度感应装置、自检装置以及报警装置,ECU控制器包括两路并联的接口,其中第一路接口与温度感应装置连接,第二路接口与自检装置连接,温度感应装置固定在发动机散热管和中冷器散热管附近,温度感应装置包括导热外壳,导热外壳内设置有密封的空腔,空腔内填充汞,空腔的上部由下至上设置有第一信号开关、第二信号开关、第三信号开关和报警开关,当汞漫过相应开关时,各开关会相应导通,第一信号开关、第二信号 开关、第三信号开关和报警开关均通过ECU控制器的第一路接口与ECU控制器连接,ECU控制器连接电动机并控制电动机的转速,ECU控制器还与报警装置连接,自检装置包括水浴锅、温度感应器以及控制面板,水浴锅包括锅体和水温调节器,水温调节器能调节水浴锅内的水温,温度感应器的感应插头插在锅体内的水面以下,温度感应器与ECU控制器连接,温度感应器与ECU控制器的连接线路上设置有插接件,插接件包括与温度感应器连接的母接头以及与ECU控制器连接的公接头,公接头插入母接头中实现温度感应器与ECU控制器的连接,控制面板与ECU控制器连接,控制面板上设置有控制开关和显示器,控制开关能控制电动机电路的通断,显示器用于显示风扇转动状态。The vehicle power system temperature cooling device with self-checking function includes a heat dissipation housing, wherein: the upper part of the heat dissipation housing is provided with a cold water inlet chamber, the lower part is provided with a hot water outlet chamber, and the heat dissipation housing is provided with an engine cooling pipe and an intercooler. The heat dissipation pipe of the radiator, the heat dissipation pipe of the engine and the heat dissipation pipe of the intercooler rotate and hover in the heat dissipation shell, and the two ends of the heat dissipation pipe of the engine and the heat dissipation pipe of the intercooler are respectively connected to the cold water inlet chamber and the hot water outlet chamber, and the air outlet of the heat dissipation casing The mask has a windshield, and multiple fans are installed on the windshield, and each fan is connected with its own motor. The vehicle power system temperature cooling device also includes an intelligent temperature adjustment device. The intelligent temperature adjustment device includes an ECU controller, a temperature sensing device, Self-inspection device and alarm device, the ECU controller includes two parallel interfaces, the first interface is connected to the temperature sensing device, the second interface is connected to the self-inspection device, and the temperature sensing device is fixed on the engine cooling pipe and intercooler Near the heat pipe, the temperature sensing device includes a heat conduction shell, and a sealed cavity is arranged in the heat conduction shell, and the cavity is filled with mercury. The upper part of the cavity is provided with a first signal switch, a second signal switch, and a third signal switch from bottom to top. and the alarm switch, when the mercury overflows the corresponding switch, each switch will be turned on accordingly, the first signal switch, the second signal switch, the third signal switch and the alarm switch are all connected to the ECU controller through the first interface of the ECU controller. The ECU controller is connected to the motor and controls the speed of the motor. The ECU controller is also connected to the alarm device. The self-checking device includes a water bath, a temperature sensor and a control panel. The water bath includes a pot body and a water temperature regulator. The water temperature regulator can To adjust the water temperature in the water bath, the sensor plug of the temperature sensor is inserted below the water surface in the pot body, the temperature sensor is connected to the ECU controller, and the connection line between the temperature sensor and the ECU controller is provided with a connector. Including the female connector connected with the temperature sensor and the male connector connected with the ECU controller, the male connector is inserted into the female connector to realize the connection between the temperature sensor and the ECU controller, the control panel is connected with the ECU controller, and the control panel is equipped with a control Switch and display, the control switch can control the on-off of the motor circuit, and the display is used to display the rotation status of the fan.
为优化上述技术方案,采取的具体措施还包括:In order to optimize the above technical solutions, the specific measures taken also include:
上述的散热壳体的上侧面贴附有上缓冲层,散热壳体的下侧面设置有下缓冲层,下缓冲层包括上固定片和下固定片,上固定片和下固定片之间固定有缓冲块,散热器主体的两侧设置有缓冲垫组合,缓冲垫组合包括角板和固定在角板上的侧缓冲垫。The upper side of the heat dissipation housing is attached with an upper buffer layer, and the lower side of the heat dissipation housing is provided with a lower buffer layer. The lower buffer layer includes an upper fixing piece and a lower fixing piece. As for the buffer block, the two sides of the main body of the radiator are provided with a buffer pad assembly, and the buffer pad assembly includes a corner plate and a side buffer pad fixed on the corner plate.
上述的散热壳体的进风面设置有缓冲框架,缓冲框架由水平架体、竖向架体和底架组合而成,水平架体的两侧底部开有固定槽,竖向架体上端插入固定槽中,并能在固定槽中横向滑动,固定槽的槽底设置有缓冲垫层,水平架体的两端设置有封头,封头将固定槽封堵防止竖向架体从固定槽中滑脱,水平架体与底架之间设置有斜拉索,斜拉索一端与水平架体的一端固定连接,另一端与底架固定连接,缓冲框架的框内设置有散热格网,散热格网的外部设置有防止散热格网脱落的护杆,护杆两端分别固定在两个竖向架体上。The air inlet surface of the above heat dissipation housing is provided with a buffer frame. The buffer frame is composed of a horizontal frame body, a vertical frame body and a bottom frame. There are fixing grooves on the bottom of both sides of the horizontal frame body, and the upper end of the vertical frame body is inserted into the In the fixed groove, and can slide horizontally in the fixed groove, the bottom of the fixed groove is provided with a cushion layer, and the two ends of the horizontal frame are provided with heads, which block the fixed groove to prevent the vertical frame from moving from the fixed groove. Middle slip, there is a stay cable between the horizontal frame body and the bottom frame, one end of the stay cable is fixedly connected with one end of the horizontal frame body, and the other end is fixedly connected with the bottom frame. The outside of the grid is provided with a protective rod to prevent the cooling grid from falling off, and the two ends of the protective rod are respectively fixed on two vertical frames.
上述的护杆包括内外两层,其中内层为金属筋条,外层为耐磨层,金属筋条与耐磨层之间滑动设置。The above-mentioned protective rod includes two layers, an inner layer and an inner layer, wherein the inner layer is a metal rib, and the outer layer is a wear-resistant layer, and the metal rib and the wear-resistant layer are slidably arranged.
上述的耐磨层为内侧面光滑的橡胶层。The above-mentioned wear-resistant layer is a rubber layer with a smooth inner surface.
上述的散热壳体内设置有竖直设置的第一隔板和第二隔板,第一隔板和第二隔板将散热壳体的内腔分隔为横向排列的三个独立空间,其中,中冷器位于左侧的独立空间,发动机散热器位于右侧的独立空间,中间的独立空间将中冷器和发动机散热器间隙隔离,第一隔板和第二隔板上贯穿有多个散热翅片,散热翅片两端分别位于第一隔板或第二隔板两侧的独立空间中,散热翅片之间横向叠设,相邻散热翅片之间设有间隙。The above-mentioned heat dissipation housing is provided with a first partition and a second partition arranged vertically, and the first partition and the second partition divide the inner cavity of the heat dissipation housing into three independent spaces arranged horizontally, wherein the middle The cooler is located in the independent space on the left, the engine radiator is located in the independent space on the right, the middle independent space separates the gap between the intercooler and the engine radiator, and there are multiple cooling fins running through the first partition and the second partition The two ends of the heat dissipation fins are respectively located in independent spaces on both sides of the first partition or the second partition, the heat dissipation fins are horizontally stacked, and gaps are provided between adjacent heat dissipation fins.
上述的公接头上设置有一圈橡胶圈,公接头插入母接头时,橡胶圈增加公接头和母接头之间的摩擦力。The above-mentioned male joint is provided with a ring of rubber ring, and when the male joint is inserted into the female joint, the rubber ring increases the friction between the male joint and the female joint.
上述的散热格网为金属网。The above-mentioned heat dissipation grid is a metal mesh.
上述的封头为橡胶材质制作。The above-mentioned sealing head is made of rubber material.
车辆动力系统温度冷却装置自检时包括以下步骤:The self-inspection of the vehicle power system temperature cooling device includes the following steps:
步骤一、将温度感应器以及控制面板与ECU控制器的第二路接口连接,插接件的母接头和公接头分开,温度感应装置从ECU控制器的第一路口上断开;Step 1. Connect the temperature sensor and the control panel to the second interface of the ECU controller, separate the female connector and the male connector of the connector, and disconnect the temperature sensing device from the first interface of the ECU controller;
步骤二、温度感应器的感应插头插在锅体内的水面以下,然后调节水温调节器,对锅体内的水进行加热,加热到预定温度,插接件的母接头和公接头对接,使温度感应器与ECU控制器连通,ECU控制器接到温度感应器传来的温度信号;Step 2. Insert the induction plug of the temperature sensor below the water surface in the pot, then adjust the water temperature regulator to heat the water in the pot to the predetermined temperature, and connect the female connector and the male connector of the connector to make the temperature sensing The device is connected with the ECU controller, and the ECU controller receives the temperature signal from the temperature sensor;
步骤三、打开控制面板上的控制开关,使电动机通电转动,ECU控制器根据温度感应器传来的温度信号调节电动机在某一输出功率下运作;Step 3. Turn on the control switch on the control panel to make the motor energized and rotate. The ECU controller adjusts the motor to operate at a certain output power according to the temperature signal sent by the temperature sensor;
步骤四、调节水温调节器,对锅体内的水进行进一步加热,锅体内的水温显示在水浴锅上,观察ECU控制器能否根据水温的上升提高调节电动机的输出功率,如果ECU控制器可以提高调节电动机的输出功率,且提高功率的时机与与预设时机相同,则自检通过,否则,自检不通过。Step 4. Adjust the water temperature regulator to further heat the water in the pot. The water temperature in the pot is displayed on the water bath. Observe whether the ECU controller can increase the output power of the motor according to the rise of the water temperature. If the ECU controller can increase If the output power of the motor is adjusted, and the timing of increasing the power is the same as the preset timing, then the self-test is passed; otherwise, the self-test is not passed.
ECU(Electronic Control Unit)指电子控制单元,又称“行车电脑”、“车载电脑”等。ECU (Electronic Control Unit) refers to the electronic control unit, also known as "driving computer", "vehicle computer" and so on.
本发明的具有自检功能的车辆动力系统温度冷却装置,采用电子控制器控制电动机,然后电动机带动风扇运作,解决了柴油机带动冷却风扇转动,噪声大,污染环境的问题,本发明还具有智能调温装置,具有三挡变速和报警功能,当汞接通第一信号开关时,该信号传递至ECU控制器,ECU控制器控制电动机以低转速运作,当汞接通第二信号开关时,该信号传递至ECU控制器,ECU控制器控制电动机以中转速运作,汞接通第三信号开关时,该信号传递至ECU控制器,ECU控制器控制电动机以高转速运作,当温度继续升高,汞接通报警开关,ECU控制器启动报警装置报警,从而实现智能调节风扇转速、当无法有效降温时进行报警的功能。本发明具有自检装置,能在不拆卸温度感应装置的情况下,检测装置的故障的原因是否为卸温度感应装置损坏。在散热器中设置第一隔板和第二隔板,第一隔板和第二隔板将散热器内腔分隔为横向排列的三个独立空间,分别为左侧空间、中部空间和右侧空间。中冷器位于左侧空间,发动机散热器位于右侧空间,中冷器和发动机散热器之间隔离了一个中部空间,使中冷器和发动机散热器分隔布设,进一步,本发明充分利用二者之间的空间,在这个空间中插满了散热翅片,然后配合风扇进行散热,有效提高散热器的散热效率。本发明还进一步增设多个缓冲装置,散热器主体的上侧面贴附有上缓冲层,散热器内壳体的下侧面设置有下缓冲层,下缓冲层的上固定片和下固定片之间固定有缓冲块,散热器主体的两侧设置有缓冲垫组合,缓冲垫组合包括角板和固定在角板上的侧缓冲垫。通过上缓冲层、下缓冲层、缓冲垫组合,实现了散热装置四周的全面缓冲,有效吸收车辆震动,防止发动机 组件散热装置被震坏或者链接螺栓、螺钉被震松。本发明的固定槽的槽底设置有缓冲垫层,可以吸收竖向的震动,竖向架体上端插入固定槽中,可以给发动机组件散热装置一定的横向位移的空间,当车辆在左右晃动时,可以有效吸收横向力,水平架体的两端设置有封头,同时封头采用柔性橡胶制作,也能辅助吸收横向作用力,达到保护发动机组件散热装置的目的,本发明还进一步设计了斜拉杆和护杆,保护发动机组件散热装置不会因前后晃动导致散热格网脱落,双层设计的护杆减小护杆与散热格网之间的摩擦,增加护杆与散热格网的使用寿命。The vehicle power system temperature cooling device with self-checking function of the present invention adopts an electronic controller to control the motor, and then the motor drives the fan to operate, which solves the problem that the diesel engine drives the cooling fan to rotate, the noise is large, and the environment is polluted. Temperature device, with three-speed variable speed and alarm function, when the mercury is connected to the first signal switch, the signal will be transmitted to the ECU controller, and the ECU controller will control the motor to operate at a low speed; when the mercury is connected to the second signal switch, the signal will be transmitted to the ECU controller. The signal is transmitted to the ECU controller, and the ECU controller controls the motor to operate at a medium speed. When mercury is connected to the third signal switch, the signal is transmitted to the ECU controller, and the ECU controller controls the motor to operate at a high speed. When the temperature continues to rise, Mercury turns on the alarm switch, and the ECU controller activates the alarm device to alarm, thereby realizing the function of intelligently adjusting the fan speed and alarming when the temperature cannot be effectively cooled. The invention has a self-checking device, which can detect whether the failure of the device is caused by the damage of the temperature sensing device without dismantling the temperature sensing device. A first partition and a second partition are arranged in the radiator, and the first partition and the second partition divide the inner cavity of the radiator into three independent spaces arranged horizontally, which are respectively the left space, the middle space and the right side space. The intercooler is located in the space on the left, and the engine radiator is located in the space on the right. A middle space is isolated between the intercooler and the engine radiator, so that the intercooler and the engine radiator are arranged separately. Further, the present invention makes full use of both The space between is filled with cooling fins, and then cooperates with the fan to dissipate heat, effectively improving the cooling efficiency of the radiator. The present invention further adds a plurality of buffer devices. The upper side of the radiator main body is attached with an upper buffer layer, and the lower side of the radiator inner shell is provided with a lower buffer layer. A buffer block is fixed, and a buffer pad assembly is arranged on both sides of the radiator main body, and the buffer pad assembly includes a corner plate and a side buffer pad fixed on the corner plate. Through the combination of the upper buffer layer, the lower buffer layer and the buffer pad, a comprehensive buffer around the cooling device is realized, which effectively absorbs vehicle vibrations and prevents the cooling device of the engine component from being damaged or the connecting bolts and screws from being shaken loose. The groove bottom of the fixed groove of the present invention is provided with a cushion layer, which can absorb vertical vibrations, and the upper end of the vertical frame body is inserted into the fixed groove, which can give the heat sink of the engine assembly a certain space for lateral displacement. When the vehicle shakes left and right , can effectively absorb the lateral force, the two ends of the horizontal frame body are provided with a head, and the head is made of flexible rubber, which can also assist in absorbing the lateral force and achieve the purpose of protecting the cooling device of the engine assembly. The invention also further designs an oblique Tie rods and protective rods protect the heat dissipation device of the engine components from falling off due to front and rear shaking. The double-layer design of the protective rods reduces the friction between the protective rods and the cooling grids, increasing the service life of the protective rods and the cooling grids .
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是散热壳体的进风面示意图;Fig. 2 is a schematic diagram of the air inlet surface of the heat dissipation housing;
图3是图2的左视图;Fig. 3 is the left view of Fig. 2;
图4是温度感应装置的示意图;4 is a schematic diagram of a temperature sensing device;
图5是图2的A部放大图;Fig. 5 is an enlarged view of part A of Fig. 2;
图6是是护杆的示意图;Figure 6 is a schematic diagram of the guard bar;
图7是水浴锅的示意图。Figure 7 is a schematic diagram of a water bath.
其中的附图标记为:散热壳体1、冷水进水腔11、热水出水腔12、第一隔板13、第二隔板14、散热翅片15、上缓冲层16、下缓冲层17、缓冲块17a、缓冲垫组合18、角板18a、侧缓冲垫18b、风罩2、风扇21、电动机22、ECU控制器3、温度感应装置4、导热外壳41、空腔42、汞43、第一信号开关44、第二信号开关45、第三信号开关46、报警开关47、报警装置48、自检装置5、水浴锅51、锅体51a、水温调节器51b、温度感应器52、控制面板53、插接件6、母接头61、公接头62、缓冲框架7、水平架体71、固定槽71a、缓冲垫层71b、竖向架体72、封头73、斜拉索74、散热格网75、护杆76、金属筋条76a、耐磨层76b。The reference signs therein are: cooling shell 1, cold water inlet chamber 11, hot water outlet chamber 12, first partition 13, second partition 14, heat dissipation fins 15, upper buffer layer 16, lower buffer layer 17 , buffer block 17a, buffer pad combination 18, corner plate 18a, side buffer pad 18b, wind cover 2, fan 21, motor 22, ECU controller 3, temperature sensing device 4, heat conduction shell 41, cavity 42, mercury 43, First signal switch 44, second signal switch 45, third signal switch 46, alarm switch 47, alarm device 48, self-test device 5, water bath pot 51, pot body 51a, water temperature regulator 51b, temperature sensor 52, control Panel 53, connector 6, female joint 61, male joint 62, buffer frame 7, horizontal frame body 71, fixing groove 71a, cushion layer 71b, vertical frame body 72, head 73, stay cable 74, heat dissipation Grid 75, protective rod 76, metal rib 76a, wear-resistant layer 76b.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作出进一步说明:The specific embodiment of the present invention is further described below in conjunction with accompanying drawing:
本发明的具有自检功能的车辆动力系统温度冷却装置,包括散热壳体1,其中:散热壳体1的上部设有冷水进水腔11,下部设有热水出水腔12,散热壳体1内设置有发动机散热管和中冷器散热管,发动机散热管和中冷器散热管回转盘旋在散热壳体1中且发动机散热管和中冷器散热管两端分别连接冷水进水腔11和热水出水腔12,散热壳体1的出风面罩有风罩2,风罩2上安装有多个风扇21,每个风扇21均与各自的电动机22连接,车辆动力系统温度冷却装置还包括智能调温装置,智能调温装置包括ECU控制器3、温度感应装置4、自检装置 5以及报警装置48,报警装置48可以为普通的报警器,ECU控制器3包括两路并联的接口,其中第一路接口与温度感应装置4连接,第二路接口与自检装置5连接,温度感应装置4固定在发动机散热管和中冷器散热管附近,温度感应装置4包括导热外壳41,导热外壳41内设置有密封的空腔42,空腔42内填充汞43,空腔42的上部由下至上设置有第一信号开关44、第二信号开关45、第三信号开关46和报警开关47,当汞43漫过相应开关时,各开关会相应导通,第一信号开关44、第二信号开关45、第三信号开关46和报警开关47均通过ECU控制器3的第一路接口与ECU控制器3连接,ECU控制器3连接电动机22并控制电动机22的转速,ECU控制器3还与报警装置48连接,自检装置5包括水浴锅51、温度感应器52以及控制面板53,水浴锅51包括锅体51a和水温调节器51b,水温调节器51b能调节水浴锅51内的水温,温度感应器52的感应插头插在锅体51a内的水面以下,温度感应器52与ECU控制器3连接,温度感应器52与ECU控制器3的连接线路上设置有插接件6,插接件6包括与温度感应器52连接的母接头61以及与ECU控制器3连接的公接头62,公接头62插入母接头61中实现温度感应器52与ECU控制器3的连接,控制面板53与ECU控制器3连接,控制面板53上设置有控制开关和显示器,控制开关能控制电动机22电路的通断,显示器用于显示风扇转动状态。The vehicle power system temperature cooling device with self-checking function of the present invention includes a heat dissipation housing 1, wherein: the upper part of the heat dissipation housing 1 is provided with a cold water inlet chamber 11, the lower part is provided with a hot water outlet chamber 12, and the heat dissipation housing 1 The engine heat dissipation pipe and the intercooler heat dissipation pipe are arranged inside, and the engine heat dissipation pipe and the intercooler heat dissipation pipe rotate and hover in the heat dissipation housing 1, and the two ends of the engine heat dissipation pipe and the intercooler heat dissipation pipe are respectively connected to the cold water inlet chamber 11 and the The hot water outlet cavity 12, the air outlet mask of the heat dissipation housing 1 has a windshield 2, and a plurality of fans 21 are installed on the windshield 2, and each fan 21 is connected with a respective motor 22, and the vehicle power system temperature cooling device also includes The intelligent temperature adjustment device includes an ECU controller 3, a temperature sensing device 4, a self-inspection device 5 and an alarm device 48. The alarm device 48 can be a common alarm, and the ECU controller 3 includes two parallel interfaces. Wherein the first road interface is connected with the temperature sensing device 4, the second road interface is connected with the self-checking device 5, and the temperature sensing device 4 is fixed near the heat pipe of the engine and the intercooler heat pipe. The casing 41 is provided with a sealed cavity 42, which is filled with mercury 43, and the upper part of the cavity 42 is provided with a first signal switch 44, a second signal switch 45, a third signal switch 46 and an alarm switch 47 from bottom to top. , when the mercury 43 overflows the corresponding switch, each switch will be turned on accordingly, and the first signal switch 44, the second signal switch 45, the third signal switch 46 and the alarm switch 47 are all communicated with the first interface of the ECU controller 3 The ECU controller 3 is connected, the ECU controller 3 is connected with the motor 22 and controls the rotating speed of the motor 22, the ECU controller 3 is also connected with the alarm device 48, and the self-checking device 5 includes a water bath 51, a temperature sensor 52 and a control panel 53, and the water bath The pot 51 includes a pot body 51a and a water temperature regulator 51b. The water temperature regulator 51b can regulate the water temperature in the water bath pot 51. The induction plug of the temperature sensor 52 is inserted below the water surface in the pot body 51a. The temperature sensor 52 and the ECU controller 3 connection, the connection line between the temperature sensor 52 and the ECU controller 3 is provided with a connector 6, the connector 6 includes a female connector 61 connected to the temperature sensor 52 and a male connector 62 connected to the ECU controller 3, The male joint 62 is inserted into the female joint 61 to realize the connection between the temperature sensor 52 and the ECU controller 3, and the control panel 53 is connected to the ECU controller 3. The control panel 53 is provided with a control switch and a display, and the control switch can control the motor 22 circuit. On and off, the display is used to display the fan rotation status.
实施例中,散热壳体1的上侧面贴附有上缓冲层16,散热壳体1的下侧面设置有下缓冲层17,下缓冲层17包括上固定片和下固定片,上固定片和下固定片之间固定有缓冲块17a,散热器主体1的两侧设置有缓冲垫组合18,缓冲垫组合18包括角板18a和固定在角板18a上的侧缓冲垫18b。In the embodiment, an upper buffer layer 16 is attached to the upper side of the heat dissipation housing 1, and a lower buffer layer 17 is provided on the lower side of the heat dissipation housing 1. The lower buffer layer 17 includes an upper fixing piece and a lower fixing piece, the upper fixing piece and the lower fixing piece. A buffer block 17a is fixed between the lower fixing pieces, and a buffer pad assembly 18 is provided on both sides of the radiator main body 1, and the buffer pad assembly 18 includes a corner plate 18a and a side buffer pad 18b fixed on the corner plate 18a.
实施例中,散热壳体1的进风面设置有缓冲框架7,缓冲框架7由水平架体71、竖向架体72和底架组合而成,水平架体71的两侧底部开有固定槽71a,竖向架体72上端插入固定槽71a中,并能在固定槽71a中横向滑动,固定槽71a的槽底设置有缓冲垫层71b,水平架体71的两端设置有封头73,封头73将固定槽71a封堵防止竖向架体72从固定槽71a中滑脱,水平架体71与底架之间设置有斜拉索74,斜拉索74一端与水平架体71的一端固定连接,另一端与底架固定连接,缓冲框架7的框内设置有散热格网75,散热格网75的外部设置有防止散热格网75脱落的护杆76,护杆76两端分别固定在两个竖向架体72上。In the embodiment, the air inlet surface of the heat dissipation housing 1 is provided with a buffer frame 7, and the buffer frame 7 is composed of a horizontal frame body 71, a vertical frame body 72 and a bottom frame. Groove 71a, the upper end of the vertical frame body 72 is inserted in the fixed groove 71a, and can slide horizontally in the fixed groove 71a, the groove bottom of the fixed groove 71a is provided with a cushion layer 71b, and the two ends of the horizontal frame body 71 are provided with caps 73 , the head 73 blocks the fixing groove 71a to prevent the vertical frame body 72 from slipping out of the fixing groove 71a, and a stay cable 74 is arranged between the horizontal frame body 71 and the bottom frame, and one end of the stay cable 74 is connected to the horizontal frame body 71. One end is fixedly connected, and the other end is fixedly connected with the bottom frame. A cooling grid 75 is arranged inside the frame of the buffer frame 7, and a guard bar 76 is arranged outside the cooling grid 75 to prevent the cooling grid 75 from falling off. The two ends of the guard bar 76 are respectively It is fixed on two vertical frame bodies 72.
实施例中,护杆76包括内外两层,其中内层为金属筋条76a,外层为耐磨层76b,金属筋条76a与耐磨层76b之间滑动设置。In the embodiment, the guard bar 76 includes two layers, an inner layer and an inner layer, wherein the inner layer is a metal rib 76a, and the outer layer is a wear-resistant layer 76b, and the metal rib 76a and the wear-resistant layer 76b are slidably arranged.
实施例中,耐磨层76b为内侧面光滑的橡胶层。In an embodiment, the wear-resistant layer 76b is a rubber layer with a smooth inner surface.
实施例中,散热壳体1内设置有竖直设置的第一隔板13和第二隔板14,第一隔板13和 第二隔板14将散热壳体1的内腔分隔为横向排列的三个独立空间,其中,中冷器位于左侧的独立空间,发动机散热器位于右侧的独立空间,中间的独立空间将中冷器和发动机散热器间隙隔离,第一隔板13和第二隔板14上贯穿有多个散热翅片15,散热翅片15两端分别位于第一隔板13或第二隔板14两侧的独立空间中,散热翅片15之间横向叠设,相邻散热翅片15之间设有间隙。In the embodiment, a vertically arranged first partition 13 and a second partition 14 are arranged inside the heat dissipation housing 1, and the first partition 13 and the second partition 14 divide the inner cavity of the heat dissipation housing 1 into horizontally arranged The intercooler is located in the independent space on the left, the engine radiator is located in the independent space on the right, the middle independent space isolates the gap between the intercooler and the engine radiator, the first partition 13 and the second A plurality of heat dissipation fins 15 run through the second partition 14, and the two ends of the heat dissipation fins 15 are respectively located in independent spaces on both sides of the first partition 13 or the second partition 14, and the heat dissipation fins 15 are horizontally stacked. There are gaps between adjacent cooling fins 15 .
实施例中,公接头62上设置有一圈橡胶圈,公接头62插入母接头61时,橡胶圈增加公接头62和母接头61之间的摩擦力。In the embodiment, a rubber ring is provided on the male joint 62 . When the male joint 62 is inserted into the female joint 61 , the rubber ring increases the frictional force between the male joint 62 and the female joint 61 .
实施例中,散热格网75为金属网。In an embodiment, the heat dissipation grid 75 is a metal mesh.
实施例中,封头73为橡胶材质制作。In the embodiment, the sealing head 73 is made of rubber material.
车辆动力系统温度冷却装置自检时包括以下步骤:The self-inspection of the vehicle power system temperature cooling device includes the following steps:
步骤一、将温度感应器52以及控制面板53与ECU控制器3的第二路接口连接,插接件6的母接头61和公接头62分开,温度感应装置4从ECU控制器3的第一路口上断开;Step 1. Connect the temperature sensor 52 and the control panel 53 to the second interface of the ECU controller 3, separate the female joint 61 and the male joint 62 of the connector 6, and the temperature sensing device 4 is connected to the first interface of the ECU controller 3. disconnected at the intersection;
步骤二、温度感应器52的感应插头插在锅体51a内的水面以下,然后调节水温调节器51b,对锅体51a内的水进行加热,加热到预定温度,插接件6的母接头61和公接头62对接,使温度感应器52与ECU控制器3连通,ECU控制器3接到温度感应器52传来的温度信号;Step 2, the induction plug of the temperature sensor 52 is inserted below the water surface in the pot body 51a, and then the water temperature regulator 51b is adjusted to heat the water in the pot body 51a to a predetermined temperature, and the female joint 61 of the connector 6 Docking with the male connector 62, so that the temperature sensor 52 communicates with the ECU controller 3, and the ECU controller 3 receives the temperature signal from the temperature sensor 52;
步骤三、打开控制面板53上的控制开关,使电动机22通电转动,ECU控制器3根据温度感应器52传来的温度信号调节电动机22在某一输出功率下运作;Step 3, turn on the control switch on the control panel 53, so that the motor 22 is energized and rotated, and the ECU controller 3 adjusts the motor 22 to operate under a certain output power according to the temperature signal sent by the temperature sensor 52;
步骤四、调节水温调节器51b,对锅体51a内的水进行进一步加热,锅体51a内的水温显示在水浴锅51上,观察ECU控制器3能否根据水温的上升提高调节电动机22的输出功率,如果ECU控制器3可以提高调节电动机22的输出功率,且提高功率的时机与与预设时机相同,则自检通过,否则,自检不通过。ECU控制器3调节电动机22功率的方式是调节电动机22输出端匝数,当减少输出端匝数时,电动机22功率降低,当增加输出端匝数时,电动机22功率提升。Step 4, adjust the water temperature regulator 51b to further heat the water in the pot body 51a, the water temperature in the pot body 51a is displayed on the water bath pot 51, and observe whether the ECU controller 3 can adjust the output of the motor 22 according to the rise of the water temperature Power, if the ECU controller 3 can increase and adjust the output power of the motor 22, and the timing of increasing the power is the same as the preset timing, then the self-test is passed; otherwise, the self-test is not passed. The way for the ECU controller 3 to adjust the power of the motor 22 is to adjust the number of turns at the output end of the motor 22. When the number of turns at the output end is reduced, the power of the motor 22 is reduced. When the number of turns at the output end is increased, the power of the motor 22 is increased.
如果车辆动力系统温度冷却装置出现故障,无法得知是否是温度感应装置4的损坏造成时,可以使用自检结构进行自检,如果自检通过,则是温度感应装置4损坏,如果自检不通过,则大几率是ECU控制器3损坏。If the temperature cooling device of the vehicle power system breaks down and it is impossible to know whether it is caused by the damage of the temperature sensing device 4, the self-checking structure can be used for self-checking. If the self-checking passes, the temperature sensing device 4 is damaged. If the self-checking fails If it passes, there is a high probability that the ECU controller 3 is damaged.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
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Denomination of invention: Vehicle power system temperature cooling device with self checking function and its usage method Granted publication date: 20180629 Pledgee: Fumin Sub branch of Bank of Shanghai Co.,Ltd. Pledgor: ZHEFU INTELLIGENT SYSTEM (SHANGHAI) Co.,Ltd. Registration number: Y2024980003868 |
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Granted publication date: 20180629 Pledgee: Fumin Sub branch of Bank of Shanghai Co.,Ltd. Pledgor: ZHEFU INTELLIGENT SYSTEM (SHANGHAI) Co.,Ltd. Registration number: Y2024980003868 |