CN105861163A - Preparation method of aliphatic ester by using solid catalyst - Google Patents

Preparation method of aliphatic ester by using solid catalyst Download PDF

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Publication number
CN105861163A
CN105861163A CN201510031495.9A CN201510031495A CN105861163A CN 105861163 A CN105861163 A CN 105861163A CN 201510031495 A CN201510031495 A CN 201510031495A CN 105861163 A CN105861163 A CN 105861163A
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accordance
catalyst
oils
fats
reactor
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CN201510031495.9A
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王海京
杜泽学
高国强
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Priority to CN201510031495.9A priority Critical patent/CN105861163A/en
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Abstract

The present invention provides a preparation method of aliphatic ester. The method comprises the steps of: in the presence of a composite oxide catalyst, mixing grease with C1-C6 monohydric alcohol in a reactor, reacting at a temperature of 60-220 DEG C and under the pressure of 0.3-3 Mpa, and separating aliphatic esters from the reaction products. The catalyst has a general formula of CuZnaAlbOc; a and b satisfy the relations of: a=0.04-3, and b=0.1-3; and c is the atomicity of oxygen meeting the requirements of electrically neutral compound. The method uses the solid catalyst, treats oil materials with high acid value and high oil impurities under the conditions of lower temperature and pressure, and conducts a one-step reaction to obtain high-yield biodiesel.

Description

A kind of method using solid catalyst to prepare fatty acid ester
Technical field
The method that the present invention relates to be prepared fatty acid ester (i.e. biodiesel) by oils and fats and monohydric alcohol reaction.
Background technology
Biodiesel can carry out ester exchange reaction by oils and fats and monohydric alcohol and prepare, and has fatty acid in product Ester, also monoglyceride, two sweet esters, glycerol, and unreacted alcohol and oils and fats (i.e. triglyceride).Existing In technology, the preparation method of biodiesel can be divided into acid catalyzed process, base catalysis method, enzyme catalysis method and supercritical methanol technology.
CN1473907A uses the leftover bits and pieces of vegetable oil refining and edible recovered oil to be raw material, catalyst by sulphuric acid, Hydrochloric acid, p-methyl benzenesulfonic acid, DBSA, LOMAR PWA EINECS 246-676-2 etc. are inorganic and organic acid is compounding forms, acidified Remove impurity, continuous dehydration, be esterified, be layered, the operations such as distillation that reduce pressure produce, the pressure of continuous vacuum dehydration Being 0.08~0.09Mpa, temperature 60~95 DEG C, dehydration is to water content less than 0.2%, and esterif iotacation step catalyst adds Enter amount 1~3%, esterification temperature 60~80 DEG C, 6 hours response time.Reaction afterproduct first neutralizes removing and urges Agent, then, layering removes water, and the afterproduct that anhydrates obtains biodiesel through decompression distillation.
It is slow that acid catalysis there is problems of response speed compared with base catalysis, has a large amount of spent acid and produces, pollutes ring Border.
JP9-235573 discloses a kind of discarded edible oil and methanol and prepares bavin in the presence of sodium hydroxide Oil machine fuel, but in natural oil, usually contain free fatty, in the case of free fatty is more, Using base metal catalysts, can produce fatty acid soaps, such base metal catalysts is wanted excess and makes fatty acid ester Layer separates the difficulty of change with glycerin layer,
DE3444893 discloses a kind of method, with acid catalyst, and normal pressure, 50~120 DEG C, by free-fat Acid is esterified with alcohol, oil plant carries out pre-esterification process, then carries out ester exchange under base metal catalysts anti- Should, but the acid catalyst left over to be neutralized by alkali, and the amount of base metal catalysts can increase.Use pre-esterification, make Work flow is elongated, equipment investment, and energy consumption is substantially increased, it addition, base catalyst need to be removed from product, A large amount of waste water is had to produce.Recovery glycerol difficulty.
US5713965A discloses a kind of method, and in the presence of lipase, hexane makees solvent, oils and fats and alcohol Fatty acid methyl ester is prepared in reaction, i.e. diesel fuel.
CN1472280A discloses a kind of method, using fatty acid ester as acyl acceptor, in the existence of enzyme Under, catalysis biological carries out transesterification reaction and produces biodiesel.The deficiency using enzyme catalyst to exist is: during reaction Between long, inefficient, enzyme is more expensive, and easy in inactivation in high purity methanol.
A kind of method that CN1111591C discloses oils and fats and fatty acid ester is prepared in monohydric alcohol reaction, the method bag Include and methanol is obtained fatty acid ester with oils and fats reaction, at 270~280 DEG C, under the conditions of 11~12Mpa, fat Acid methyl ester production rate is 55~60%, and fatty acid methyl ester production rate is relatively low.
Summary of the invention
The present invention provides a kind of method preparing fatty acid ester, and the method uses solid catalyst, can be at relatively low temperature Under degree, pressure condition, process high acid value, high impurity oil plant, i.e. be can get the life of high yield by single step reaction Thing diesel oil.
The present invention provide the method preparing fatty acid ester include: with composite oxides as catalyst, by oils and fats with C1~C6Monohydric alcohol mixes, and reaction temperature 60 DEG C~220 DEG C, reacts under pressure 0.3Mpa~3Mpa, Fractionation of fatty acid esters from reacted material.
The main component of described oils and fats is fatty acid triglycercide, including Vegetable oil lipoprotein and various animal oil Fat, additionally includes from the oil plant in the material such as microorganism, algae;Frying oil, rotten waste oil etc..Plant Thing oils and fats such as soybean oil, Oleum Brassicae campestris, Oleum Arachidis hypogaeae semen, sunflower seed oil, Petiolus Trachycarpi oil, Oleum Cocois and come from it The material containing fat-based of its various crops and the fruit of wild plant, stem, leaf, branch and root (includes The tall oil produced in paper-making process).Animal oil such as Adeps Sus domestica, Adeps Bovis seu Bubali, Adeps Caprae seu ovis, fish oil etc..
The method is also applied for containing high impurity, the oils and fats of high acid value.Such as acid number can be 0.1~ 200mgKOH/g, preferably 10-150mgKOH/g.
Described monohydric alcohol refers to carbon number unitary fatty alcohol between 1~6, can be saturated alcohols or not Saturated alcohols.As methanol, ethanol, propanol, isopropanol, 1-propenol-3, n-butyl alcohol and isomer thereof, amylalcohol and Isomer etc..Single alcohol or their mixture can be used.Preferably methanol or ethanol.
Catalyst of the present invention has below general formula: CuZnaAlbOc, wherein a=0.04~3, preferably 0.1~ 2, b=0.1~3, preferably 0.1~2, c is to meet the oxygen atomicity required by compound electric neutrality.
The preparation method of the catalyst used by the present invention includes: the soluble-salt of Cu, Al, Zn is dissolved in disengaging In sub-water, at 10 DEG C~80 DEG C, at preferably 20 DEG C~50 DEG C, do precipitant with alkaline matter, to pH=4~ 11, preferably pH=5~10, aging 0~5 hour, preferably 1~3 hour, then filter, wash, collect Precipitation, in 70~200 DEG C, preferably 100~150 DEG C, is dried 2~30 hours, then at 300~900 DEG C, Preferably 400~700 DEG C, roasting 0.5~30 hours, obtain the catalyst that the present invention uses.
During precipitation, alkali can be added to containing in the solution of the soluble-salt of Cu, Al, Zn, it is also possible to contrary, Can also two kinds of solution stream be precipitated, wherein soluble-salt can be to contain Cu, Al, Zn tri-simultaneously Plant the solution of slaine, it is also possible to be to comprise only one of which or the solution of two kinds of slaines, if the latter, First several solution containing different metal salt can be used respectively alkali precipitation, then by old after the mixing of reacted solution Change.
The preferred respective nitrate of soluble-salt of described Cu, Al, Zn.
Described alkaline matter is the aqueous solution material in alkalescence, preferably ammonium carbonate, ammonium hydrogen carbonate, ammonia, carbon Acid sodium, sodium hydroxide and potassium hydroxide etc..Employing ammonium carbonate, ammonium hydrogen carbonate, ammonia, can be big as precipitant Time prepared by big minimizing catalyst, the consumption of washings, reduces washing times, improves the production efficiency of catalyst.
The concentration of alkaline solution is 5~40wt%, preferably 10~35wt%.
Specifically, the present invention can use autoclave or fixed bed i.e. tubular reactor, if using autoclave, Oils and fats, alcohol and catalyst are added thereto, react under conditions of stirring, if using tubular reactor, Preferably oils and fats and monohydric alcohol being entered from tubular reactor bottom, product flows out from tubular reactor upper end, Obtain reacting coarse product, from reacting coarse product, steam monohydric alcohol, by mixed ester phase (containing fatty acid ester, list Sweet ester, two sweet esters, unreacted triglyceride) separate with glycerol, pass through respectively to steam by mixed ester phase and glycerol Evaporate and obtain high purity fatty acid ester and glycerol.
According to the inventive method, if use autoclave, the addition of catalyst be oils and fats weight 0.05%~ 10%, preferably 0.1%~3%, more preferably 0.5%~2%.If employing tubular reactor, liquid hourly space velocity (LHSV) 0.1~5h-1, preferably 0.1~2h-1, more preferably 0.1~1h-1
Temperature of reactor is 60 DEG C~220 DEG C, preferably 100 DEG C~200 DEG C, more preferably 120 DEG C~170 DEG C, Pressure 0.3Mpa~3Mpa, preferably 0.4Mpa~2Mpa, more preferably 0.5Mpa~1.2Mpa, monohydric alcohol It is 0.05~2:1 with the mass ratio of oils and fats, preferably 0.1~1.5:1.
Temperature raises, and reaction conversion ratio is the highest, because for aerodynamic point, temperature raises and is conducive to reaction Carry out, but when temperature is higher than 300 DEG C, product is black, has burnt matter to produce, also results in meanwhile Glycerol decomposes, and therefore, temperature of reactor answers < 300 DEG C, best 100~200 DEG C.
Pressure is the highest the most favourable to reaction, but pressure is the highest, makes plant investment and operating cost improve more, institute With, pressure 0.3Mpa~3Mpa, preferably 0.4Mpa~2Mpa, more preferably 0.5Mpa~1.2Mpa,
In the inventive method, monohydric alcohol can in very large range change with the mass ratio of oils and fats, methanol and oily quality Making Methanol Recovery amount be significantly increased than too high meeting, plant energy consumption and operating cost increase, and make under the utilization rate of equipment Fall.So, monohydric alcohol is 0.05~2:1 with the mass ratio of oils and fats, preferably 0.1~1.5:1.
Widely, acid number can change the raw oil that the inventive method is suitable within a large range, it is adaptable to high Acid number, high impurity oil plant.
The reactive mode of compound metal oxide solid catalyst with low pressure, low temperature is combined by the present invention, passes through Single step reaction i.e. can get the biodiesel of high yield.During single step reaction, oil plant had both carried out esterification, Carry out again ester exchange reaction.
Detailed description of the invention
Further illustrate the present invention below by example, but the present invention is not limited to this.
Embodiment 1
By 52.2g Cu (NO3)2.3H2O、146.7g Zn(NO3)2.6H2O、12.2g Al(NO3)3.9H2O, It is dissolved in 400ml deionized water, is stirred at room temperature, drip 20wt% ammonia, until the pH of solution is 6 ± 0.5, aging 1 hour, then to filter, washing once, is collected and is precipitated, 120 DEG C of dry 2hr, 300 ± 10 DEG C Roasting 2 hours, obtains catalyst A:CuZn1.9Al0.15O3.1
Embodiment 2
By 52.2g Cu (NO3)2.3H2O、74.9gZn(NO3)2.3H2O、122g Al(NO3)3.9H2O, molten In 500ml deionized water, make solution A.By 20wt%Na2CO3As solution B.At 2000ml Beaker loads 200ml deionized water, stirs under room temperature, two kinds of solution of A.B are simultaneously introduced in beaker, control A.B processed drips speed, makes pH remain at 5.5 ± 1, after titration aging 1 hour, then filters, and washing is many Secondary, collect precipitation, be dried 3 hours at 120 DEG C, 550 ± 20 DEG C of roastings 2 hours, obtain catalyst B:CuZn0.9Al1.5O4.2
Embodiment 3
By 52.2g Cu (NO3)2.3H2O、12.9g Zn(NO3)2.6H2O、56.9g Al(NO3)3.9H2O It is dissolved in 1000ml deionized water, as solution A, by 23wt% sodium carbonate liquor as solution B, at 60 DEG C Under stirring, A is instilled in B, until the pH of solution be 7 ± 0.5 titration after aging 1 hour, then filter, Washing repeatedly, collects precipitation, is dried 3 hours at 120 DEG C, and 350 ± 10 DEG C of roastings 2 hours obtain catalyst C:CuZn0.2 Al0.7O2.3
Embodiment 4
The waste grease of acid number 40mgKOH/g, methanol are joined in autoclave together, alcohol oil quality ratio 0.16:1, adds the catalyst A of oils and fats weight 1.2%, in autoclave temp 120 DEG C, pressure 0.4Mpa, stirring Under conditions of speed 200 revs/min, react 1 hour, obtain reacting coarse product and distill, bottom < 150 DEG C Remove excessive methanol, and methanol reclaimed, reuses, leftover materials are isolated glycerol mutually after, right The mixed ester obtained carries out decompression distillation mutually, and the yield obtaining biodiesel is 90.6%.
Embodiment 5
The waste grease of acid number 40mgKOH/g, methanol are joined in autoclave together, alcohol oil quality ratio 0.17:1, adds the catalyst A of oils and fats weight 0.7%, in autoclave temp 130 DEG C, pressure 0.7Mpa, stirring Under conditions of speed 250 revs/min, react 1 hour, obtain reacting coarse product and distill, bottom < 150 DEG C Remove excessive methanol, and methanol reclaimed, reuses, leftover materials are isolated glycerol mutually after, right The mixed ester obtained carries out decompression distillation mutually, and the yield obtaining biodiesel is 91.4%.
Embodiment 6
The waste grease of acid number 40mgKOH/g, methanol are joined in autoclave together, alcohol oil quality ratio 0.16:1, adds the catalyst B of oils and fats weight 0.6%, in autoclave temp 130 DEG C, pressure 0.7Mpa, stirring Under conditions of speed 200 revs/min, react 1 hour, obtain reacting coarse product and distill, bottom < 150 DEG C Remove excessive methanol, and methanol reclaimed, reuses, leftover materials are isolated glycerol mutually after, right The mixed ester obtained carries out decompression distillation mutually, and the yield obtaining biodiesel is 92%.
Embodiment 7
The waste grease of acid number 122mgKOH/g, methanol are joined in autoclave together, alcohol oil quality ratio 0.17:1, adds the catalyst C of oils and fats weight 0.7%, at autoclave temp 140 DEG C, pressure 0.9Mpa, stirs Under conditions of mixing speed 200 revs/min, react 1 hour, obtain reacting coarse product and distill, bottom < 150 DEG C Remove excessive methanol, and methanol reclaimed, reuses, leftover materials are isolated glycerol mutually after, right The mixed ester obtained carries out decompression distillation mutually, and the yield obtaining biodiesel is 91.1%.
Embodiment 8
Take granularity 26-40 mesh catalyst B 5 grams and load internal diameter 8 millimeters, the stainless steel of length 391 millimeters In the tubular reactor become, with the waste grease of acid number 110mg KOH/g as raw material, at alcohol oil quality ratio 0.2, Liquid hourly space velocity (LHSV) 0.6h-1Under conditions of, it is anti-that oil and methanol continuously enter into tubular type from tubular reactor bottom Answering in device, reaction temperature 130 DEG C, pressure 0.4Mpa, product flows out from tubular reactor upper end, reaction Crude product through steaming unreacted methanol, standing separation glycerol phase, rectification under vacuum ester phase, obtain biodiesel yield 90%.
Embodiment 9
Take granularity 26-40 mesh catalyst A 5.2 grams and load internal diameter 8 millimeters, the rustless steel that length is 391 millimeters In the tubular reactor made, with the waste grease of acid number 97mg KOH/g as raw material, at alcohol oil quality ratio 0.25, liquid hourly space velocity (LHSV) 0.4h-1Under conditions of, oil and methanol continuously enter into from tubular reactor bottom In tubular reactor, reaction temperature 140 DEG C, pressure 1Mpa, product flows out from tubular reactor upper end, Reacting coarse product through steaming unreacted methanol, standing separation glycerol phase, rectification under vacuum ester phase, obtain biodiesel Yield 91.7%.

Claims (10)

1. the method preparing fatty acid ester, including: in the presence of composite oxide catalysts, Oils and fats is mixed in the reactor with C1~C6 monohydric alcohol, reaction temperature 60 DEG C~ 220 DEG C, react under pressure 0.3Mpa~3Mpa, separate from reacted material Fatty acid ester, described catalyst has below general formula: CuZnaAlbOc, wherein a=0.04~ 3, b=0.1~3, c are to meet the oxygen atomicity required by compound electric neutrality.
The most in accordance with the method for claim 1, wherein, the main component of described oils and fats is fat Fat acid glycerol three ester, acid number is 0.1~200mgKOH/g.
The most in accordance with the method for claim 1, wherein, described monohydric alcohol refers to carbon number Unitary fatty alcohol between 1~6.
The most in accordance with the method for claim 1, wherein, in described catalyst Formula, a=0.1~ 2, b=0.1~2, c are to meet the oxygen atomicity required by compound electric neutrality.
The most in accordance with the method for claim 1, wherein, described reactor is autoclave or tubular type Reactor.
The most in accordance with the method for claim 1, wherein, if using autoclave, catalyst Addition is the 0.05%~10% of oils and fats weight.
The most in accordance with the method for claim 1, wherein, if using tubular reactor, during liquid Air speed 0.1~5h-1
The most in accordance with the method for claim 1, wherein, temperature of reactor is 120 DEG C~170 DEG C.
The most in accordance with the method for claim 1, wherein, reaction pressure 0.5Mpa~1.2Mpa.
The most in accordance with the method for claim 1, wherein, monohydric alcohol with the mass ratio of oils and fats is 0.05~2:1, preferably 0.1~1.5:1.
CN201510031495.9A 2015-01-22 2015-01-22 Preparation method of aliphatic ester by using solid catalyst Pending CN105861163A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112661608A (en) * 2020-12-30 2021-04-16 浙江物美生物科技有限公司 Preparation method of natural fatty alcohol

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101480619A (en) * 2009-01-05 2009-07-15 北京化工大学 Method for preparing acidified solid catalyst for synthesizing biodiesel
CN102807922A (en) * 2011-05-31 2012-12-05 中国石油化工股份有限公司 Preparation method for fatty acid ester

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101480619A (en) * 2009-01-05 2009-07-15 北京化工大学 Method for preparing acidified solid catalyst for synthesizing biodiesel
CN102807922A (en) * 2011-05-31 2012-12-05 中国石油化工股份有限公司 Preparation method for fatty acid ester

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112661608A (en) * 2020-12-30 2021-04-16 浙江物美生物科技有限公司 Preparation method of natural fatty alcohol

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Application publication date: 20160817