CN105860922A - Bean pulp-base artificial board adhesive and preparation method thereof - Google Patents

Abstract

The invention discloses a soybean meal-based wood-based panel adhesive and a preparation method thereof, which is prepared from 20-50 parts of defatted protein powder, 1-5 parts of a denaturant, 1-30 parts of a strengthening agent, and 60-80 parts of a dispersion medium. The method includes the steps of dispersing, mixing and stirring; the advantages of the present invention are: it can meet the water resistance requirements of the adhesive for wood-based panels, and ensure the practical performance of the protein adhesive; it completely solves the problem of formaldehyde pollution in the indoor air caused by the wood-based panels; The main raw materials are renewable resources, in line with the principles of environmental protection and sustainable development.

Description

A kind of soybean meal-based wood-based panel adhesive and preparation method thereof

technical field

The invention relates to an adhesive and a preparation method thereof, in particular to a soybean meal-based wood-based panel adhesive and a preparation method thereof, belonging to the field of adhesives and the preparation thereof.

Background technique

With the improvement of people's living standards and the continuous and stable development of construction, decoration, packaging and other industries, the output of wood-based panels in my country has grown rapidly. In 2014, the total output of wood-based panels in China was 302 million m ³ , accounting for more than 50% of the world's total output. Among them, particleboard was 17 million m ³ , a year-on-year increase of 13%; fiberboard was 69 million m ³ , a year-on-year increase of 16%; plywood was 174 million m ³ , a year-on-year increase of 7%. The total output of wood-based panels, plywood, furniture, and wood flooring has ranked first in the world for many years in a row.

The adhesives commonly used in the production of wood-based panels are formaldehyde-based synthetic resins, mainly urea-formaldehyde resins and their modified products. After years of hard work, the production level of wood-based panel adhesives in my country has been greatly improved, and the environmental protection characteristics of wood-based panels and their products have been greatly improved, but the formaldehyde release of their products cannot be completely eliminated, and many enterprises produce wood-based panels and their products. (Furniture, wood flooring, indoor wood decoration materials, etc.) still have a serious problem of formaldehyde release, which is the main source of formaldehyde pollution in indoor air pollution.

At present, there are mainly four methods to reduce the release of formaldehyde from wood-based panels: 1) Using low molar ratio modified urea-formaldehyde resin adhesive; 2) Adding formaldehyde scavenger to the modified urea-formaldehyde resin adhesive; 3) Post-treatment of wood-based panels ; 4) Use other environmentally friendly adhesives. But all there are many defectives in these technical methods. For example: 1) Although the use of low molar ratio modified urea-formaldehyde resin adhesives can effectively reduce the formaldehyde emission of wood-based panel products, the bonding strength of the products is often reduced, which cannot meet the requirements of use; and it can lead to prolonged curing time and reduced production efficiency; 2) Adding formaldehyde scavenger to urea-formaldehyde resin adhesives for wood-based panels can effectively reduce the release of free formaldehyde from wood-based panels, but it often reduces the bonding strength of wood-based panels at the same time; at the same time, the price of general formaldehyde scavenger is often much higher than that of urea-formaldehyde resin adhesives. Adding improves product cost and reduces product competitiveness; 3) Carry out post-processing to wood-based panels, as the invention patent application with publication number CN1526528 discloses a method for preparing E1/EO grade environment-friendly wood-based panels using ammonia vacuum method. Manufacturing process; the utility model patent with publication number CN2394770 discloses a treatment device for reducing formaldehyde emission from wood-based panels. These post-processing methods not only make the manufacturing process of wood-based panels complicated, but also require huge investment in post-processing equipment and significantly increase production costs. ; 4) The use of other environmentally friendly adhesives, such as isocyanate adhesives, has led to a substantial increase in the production cost of wood-based panels and increased difficulty in the production process, which is difficult for enterprises and users to accept; Open glue. To sum up, although the above measures can effectively reduce the release of free formaldehyde from wood-based panels, they cannot completely solve the problem of formaldehyde release, or cannot be popularized due to reasons such as high production costs.

In addition, the currently widely used wood-based panel adhesives also have the problem of dependence on fossil resources of raw materials, which do not meet the requirements of sustainable development.

Contents of the invention

In order to solve the above problems, the present invention designs a soybean meal-based wood-based panel adhesive and its preparation method, which can meet the water resistance requirements of the wood-based panel adhesive and ensure the practical performance of the protein adhesive; completely solve the indoor air pollution caused by the wood-based panel The problem of formaldehyde pollution; the main raw materials are renewable resources, in line with the principles of environmental protection and sustainable development.

Technical scheme of the present invention is:

A soybean meal-based wood-based panel adhesive, comprising the following components by weight:

20-50 parts of defatted protein powder, 1-5 parts of denaturant, 1-30 parts of enhancer, and 60-80 parts of dispersion medium.

Preferably, the soybean meal-based wood-based panel adhesive includes the following components in parts by weight: 27-33 parts of defatted protein powder, 1-2 parts of denaturant, 7-20 parts of reinforcing agent, and 65-73 parts of dispersion medium.

Wherein, the protein content in the defatted protein powder is more than 40%, preferably 43-50%, so as to ensure a more ideal application effect and control costs.

The defatted protein powder can be selected from one or more of defatted soybean protein powder, defatted peanut protein powder, defatted cotton meal powder, defatted blood protein powder, defatted feather protein powder, and defatted bone protein powder, among which defatted soybean protein powder is preferred protein powder or nonfat peanut protein powder.

Further, the particle size of the defatted protein powder is greater than 150 mesh, preferably 200-250 mesh.

The defatted soybean protein powder, defatted peanut protein powder, defatted cottonseed meal powder, defatted blood protein powder, defatted feather protein powder and defatted bone protein powder of the present invention are all commercially available, such as can be purchased from Huifu Grain and Oil Co., Ltd., Zhoukou Yihai Cereals and Oils Co., Ltd., China Cereals and Oils Co., Ltd., etc., or prepared by a conventional degreasing method, and the specific method is not particularly limited in the present invention.

The denaturant is selected from one or more of sodium dodecylbenzenesulfonate, urea, magnesium hydroxide, guanidine hydrochloride, sodium dodecylsulfonate, hydrochloric acid, sodium carbonate, and phosphoric acid.

The above-mentioned denaturants are all commercially available products, which can be purchased from Tianjin Chemical Co., Ltd., etc. Using the above-mentioned denaturant can depolymerize the protein molecule to expose the active groups inside the molecule, which is beneficial to react with the added enhancer to form a denser cross-linked network, laying the foundation for strengthening the adhesive; in addition, the denaturant can degrade the protein molecule and produce a large amount of Small molecular substances are beneficial to penetrate into the wood to form more glue nails and increase the bonding strength of the adhesive in dry and wet conditions.

Preferably, the denaturant is selected from one or more of phosphoric acid, magnesium hydroxide, and sodium carbonate (10% solution).

The enhancer is reduced lignin prepared under certain conditions.

Wherein, the lignin is papermaking waste liquid lignin, and the reduction process is divided into two parts: degradation and reduction. The first step is to increase the guaiac base content of the lignin by hydrothermolysis, and the second step is to react with sodium borohydride for hydrogenation reduction Reducing the lignin guaiac-based structure to a dopa-like structure to prepare a reduced lignin enhancer.

The enhancer is based on the dopa-like structure. On the one hand, it can be oxidized to dopa quinone, which can react with the amino group and carboxylic acid group on the protein to form a cross-linked network structure, which can enhance the water-resistant bonding performance of the adhesive; on the other hand, the dopa structure can be combined with Chelation and strong hydrogen bonding on the wood surface improve the water-resistant bonding performance of the adhesive.

The synthesis process of the enhancer is as follows: use a high-pressure reactor to hydrothermally treat lignin at 250°C for 2 hours, then add sodium borohydride (1% of the dry weight of lignin) after pressure relief, and react at room temperature for 14 hours to prepare the enhancer .

The dispersion medium is selected from ordinary tap water or demineralized water.

The present invention also provides a kind of preparation method of adhesive for artificial board simultaneously, comprises the following steps:

1) Weigh each component according to the weight ratio, so that the defatted protein powder is dispersed in the dispersion medium;

2) Add denaturant to make it fully mixed;

3) Add enhancer and stir well.

Among them, it is preferred that the raw materials in each step are added at normal temperature and stirred evenly after adding.

The advantages of the present invention are:

1) The present invention strengthens the adhesive with reduced lignin after the denaturant is denatured, so that the enhancer interacts with soybean protein molecules to form a cross-linked interpenetrating network structure, and introduces the dopa structure into the soybean protein adhesive to form a strong chelation, which solves the problem of Ordinary protein adhesives have problems of poor water resistance, low dry bonding strength, and poor water boiling resistance, which can meet the water resistance requirements of adhesives for wood-based panels, ensure the practical performance of protein adhesives, and the plywood prepared by the adhesive of the present invention can reach Class II in the national standard plywood requirements;

2) The present invention uses protein powder and lignin as raw materials to be modified and used as an adhesive for wood-based panels. It does not contain free formaldehyde, and the bonded wood-based panels do not have the problem of formaldehyde release, which completely solves the problem of indoor air caused by wood-based panels. Formaldehyde pollution problem;

3) Protein powder and lignin as a reinforcing agent are both renewable resources. As the main raw materials of adhesives, they help to solve the problem of depletion of synthetic fossil raw materials used in conventional wood-based panel adhesives, which is in line with the principles of environmental protection and sustainable development;

4) Effective use of agricultural and sideline product processing residues and paper industry waste, comprehensive utilization of resources, saving production costs and increasing the added value of products.

The present invention will be further described below in conjunction with specific examples.

detailed description

The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Without departing from the spirit and essence of the present invention, any modifications or substitutions made to the methods, steps or conditions of the present invention fall within the scope of the present invention.

Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art. In addition, all the component raw materials used in the examples are known commercially available products.

The percentage sign "%" involved in the present invention, if not specified, refers to the mass percentage of the index finger; but the percentage of the solution, unless otherwise specified, refers to the number of grams of solute contained in 100ml of the solution; the percentage between liquids is Refers to the ratio of capacity at 20°C.

Example 1

This embodiment provides an adhesive for wood-based panels, and the adhesive is prepared according to the following weight ratio:

Demineralized water 70 Kg

Defatted Soy Protein Powder 30 Kg

Denaturant 1 Kg

Enhancer 10kg

Among them, the protein content of defatted soybean protein powder is more than 43% (purchased from Huifu Grain and Oil Co., Ltd.); the denaturant is commercially available ordinary magnesium hydroxide (purchased from Tianjin Chemical Research Institute, with a content of 98%); the enhancer is homemade reduced wood Vegetables (solid content 60%, viscosity 6400mPa.s).

This embodiment provides the preparation method of above-mentioned adhesive simultaneously, and specific preparation steps are as follows:

1) In a mixer equipped with a stirrer, add all the demineralized water, defatted soy protein powder, and mix well.

2) Add denaturant and stir evenly.

3) Add enhancer and stir well.

The properties and quality indicators of the obtained adhesive are shown in Table 1.

Example 2

This embodiment provides an adhesive for wood-based panels, and the adhesive is prepared according to the following weight ratio

Tap water 67 Kg

Defatted Soy Protein Powder 33 Kg

Denaturant 1.5Kg

Enhancer 15kg

Among them, the protein content of defatted soybean protein powder is more than 43% (purchased from Huifu Grain and Oil Co., Ltd.); the denaturant is commercially available ordinary sodium carbonate (purchased from Tianjin Chemical Research Institute, content 98%); the enhancer is self-made reduced lignin (solid content 60%, viscosity 6400mPa.s).

The preparation method of the adhesive described in this example is the same as in Example 1, and the performance and quality indicators of the obtained adhesive are shown in Table 1.

Example 3

This embodiment provides an adhesive for wood-based panels, and the adhesive is prepared according to the following weight ratio:

Demineralized water 73 Kg

Defatted Peanut Protein Powder 27 Kg

Denaturant 1Kg

Enhancer 7kg

Among them, the protein content of defatted soybean protein powder is more than 43% (purchased from Huifu Grain and Oil Co., Ltd.); the denaturant is commercially available common phosphoric acid (purchased from Tianjin Chemical Research Institute, content 98%); Solid content 60%, viscosity 6400mPa.s).

The preparation method of the adhesive described in this example is the same as in Example 1, and the performance and quality indicators of the obtained adhesive are shown in Table 1.

Example 4

This embodiment provides an adhesive for wood-based panels, and the adhesive is prepared according to the following weight ratio:

Demineralized water 65 Kg

Defatted Peanut Protein Powder 33 Kg

Denaturant 2Kg

Enhancer 20kg

Among them, the protein content of defatted soybean protein powder is more than 43% (purchased from Huifu Grain and Oil Co., Ltd.); the denaturant is commercially available ordinary sodium carbonate (purchased from Tianjin Chemical Research Institute, content 98%); the enhancer is self-made reduced lignin (solid content 60%, viscosity 6400mPa.s).

The preparation method of the adhesive described in this example is the same as in Example 1, and the performance and quality indicators of the obtained adhesive are shown in Table 1.

Table 1 Performance indicators of the adhesive prepared in Examples 1-4

Comparative example 1-8

Compared with Examples 1-4 respectively, the control groups 1-4 are adhesives without adding denaturant in turn.

Compared with Examples 1-4 respectively, the control groups 5-8 are adhesives without reinforcing agent.

Comparative example 9

Commercially available 50% solid content low free formaldehyde content melamine modified urea-formaldehyde resin adhesive (the specific formula is: the addition of melamine is 10% of the total weight of the adhesive, the molar ratio is 1.18, and the urea is divided into three batches and the molar ratio is respectively 2.1, 1.45 , 1.18, melamine was added with the second batch of urea. Purchased from Xuzhou Anlian Wood Industry Co., Ltd.)

Test case

The adhesives of Examples 1-4 of the present invention and Comparative Examples 1-9 were used to manufacture three layers of 400×400mm plywood.

Poplar veneer: dry to 6-14% moisture content; thickness 1.6mm;

The veneer adhesive used the products of Examples 1-5 of the present invention and the products of Comparative Examples 1-10.

Plywood is prepared by the following normal process:

Glue sizing: Glue is applied on both sides of the core board, and the amount of glue applied is 300-460g/m2.

Aging method and time: closed aging, 10-30 minutes.

Pre-compression pressure and time: pre-compression 30-40 minutes, pressure 0.8MPa.

Hot pressing pressure: 1.0MPa, hot pressing temperature: 110-120°C, hot pressing time: 70-90s/mm.

According to the test method of GB/T17657-1999 "Physical and Chemical Properties of Wood-based Panels and Decorated Wood-based Panels", the performance test of the produced plywood products is carried out. The test results are shown in Table 2.

Table 2 Formaldehyde emission and bonding strength of plywood

The experimental results show that the formaldehyde emission of the plywood manufactured by the formaldehyde-free biomass adhesive of the present invention is very low (for the release of formaldehyde from the wood body), and the bonding strength of the plywood prepared by the biomass adhesive added with the reinforcing agent is detected by II plywood above 1.10MPa , can be boiled for 10 hours without opening the glue, and the dry strength is above 1.2, which is about 50% higher than that of the control group, and the enhancement effect is remarkable.

The formaldehyde-free protein adhesive of the present invention is easy to use, does not need to modify the existing wood-based panel production equipment and process, and therefore does not need to increase equipment investment.

At present, the price of melamine-modified urea-formaldehyde resin adhesive with 50% solid content and low free formaldehyde content is 2800-3600 yuan/ton, and the price of soybean protein adhesive (35% solid content) of the present invention is 2600-3500 yuan/ton. It is close to melamine-modified urea-formaldehyde resin adhesive, and its performance has been greatly improved.

The adhesive prepared by the invention can replace the conventional formaldehyde-containing adhesive for plywood, and the total amount of glue applied when preparing the plywood remains unchanged, so the use cost is equivalent to that of the modified urea-formaldehyde resin adhesive. Therefore, the protein adhesive of the present invention has good application prospects.

Although the present invention has been described in detail with general descriptions and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (10)

1. A soybean meal-based wood-based panel adhesive, characterized in that: comprising the following components by weight: 20-50 parts of defatted protein powder, 1-5 parts of denaturant, 1-30 parts of enhancer, and 60-80 parts of dispersion medium. 2. A soybean meal-based wood-based panel adhesive according to claim 1, characterized in that: said defatted protein powder is selected from defatted soybean protein powder, defatted peanut protein powder, defatted cotton meal powder, defatted blood protein powder, defatted feather One or more of protein powder and defatted bone protein powder. 3. A soybean meal-based wood-based panel adhesive according to claim 1, characterized in that: the particle diameter of the defatted protein powder is greater than 150 mesh. 4. A kind of soybean meal-based wood-based panel adhesive according to claim 1, characterized in that: the denaturant is selected from sodium dodecylbenzenesulfonate, urea, magnesium hydroxide, guanidine hydrochloride, dodecylsulfonate One or more of sodium acid, hydrochloric acid, sodium carbonate, phosphoric acid. 5. A soybean meal-based wood-based panel adhesive according to claim 4, characterized in that: the denaturant is selected from one or more of phosphoric acid, magnesium hydroxide, and sodium carbonate. 6. A soybean meal-based wood-based panel adhesive according to claim 1, characterized in that: the reinforcing agent is reduced lignin prepared under certain conditions. 7. A soybean meal-based wood-based panel adhesive according to claim 6, characterized in that, the synthesis process of the reinforcing agent is as follows: use a high-pressure reactor to hydrothermally treat lignin at 250°C for 2 hours, and then release the pressure and add hydroboration Sodium was reacted at room temperature for 14 hours to obtain the enhancer. 8. A soybean meal-based wood-based panel adhesive according to claim 1, characterized in that: ordinary tap water or demineralized water is selected as the dispersion medium. 9. a preparation method of the adhesive for wood-based panels as claimed in any one of claims 1-8, is characterized in that, comprises the steps: 1) Weigh each component according to the weight ratio, so that the defatted protein powder is dispersed in the dispersion medium; 2) Add denaturant to make it fully mixed; 3) Add enhancer and stir well. 10. The preparation method according to claim 9, characterized in that: the raw materials in the above steps are all added at normal temperature.