CN105860743B - Anticorrosive long-acting negative-oxygen antibacterial anticorrosive powder coating in steel pipeline - Google Patents
Anticorrosive long-acting negative-oxygen antibacterial anticorrosive powder coating in steel pipeline Download PDFInfo
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- CN105860743B CN105860743B CN201610221110.XA CN201610221110A CN105860743B CN 105860743 B CN105860743 B CN 105860743B CN 201610221110 A CN201610221110 A CN 201610221110A CN 105860743 B CN105860743 B CN 105860743B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
- C09D5/033—Powdery paints characterised by the additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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Abstract
The invention relates to an anticorrosive long-acting negative oxygen antibacterial anticorrosive powder coating in a steel pipeline. The composition is prepared from the following raw materials in parts by weight: 35-45 parts of epoxy resin, 15-25 parts of acrylic resin, 9-13 parts of phenolic polymer curing agent, 6-9 parts of flatting agent polyacrylate copolymer, 2-4 parts of wetting agent methacrylate copolymer, 0.3-0.5 part of cocatalyst 2-methylimidazole, 5-10 parts of titanium dioxide, 0.5-3 parts of tourmaline powder, 2.0-3.5 parts of oxygen core liquid, 9-15 parts of attapulgite, 3-15 parts of anion powder, 28-35 parts of functional filler wollastonite powder or mica powder, 0.5-0.8 part of pore-eliminating agent benzoin and 1-2.5 parts of pigment. The invention can directly kill harmful bacteria and algae microorganisms, and prevent the corrosion of the harmful bacteria and the algae microorganisms and the blockage of the pipe by wall attachment and propagation nodulation. And can release negative oxygen ions to change water into negative oxygen ion water.
Description
Technical field:
The present invention relates to anti-corrosion powder body materials in a kind of steel pipe, belong to a kind of long-acting negative oxygen of anti-corrosion in steel pipe and resist
Bacterium anti-corrosive powder paint.
Background technology:
There is a large amount of bacterium and alga microbials, such as sulfuric acid in city discharge pipe network, oil extraction in oil field, filling pipe
The presence and continuous breeding of salt reducing bacteria, iron bacteria, saprophytic bacteria in inner wall of the pipe, make inner wall of the pipe accumulate dross, corrode and stifled
Fill in pipeline;There is the water quality for directly affecting water supply in harmful bacteria and alga microbial.
Invention content:
The present invention is conveyed in liquid for city discharge pipe network, oilfield oil pipeline and waterflood-transmission line since harmful microorganism is deposited
Attached wall breeds dross plugging, seriously hinders the normal production capacity in oil field;Harmful microorganism and algae deposits in urban water supply
, it is serious to affect the situation of water quality, and provide anti-corrosion in a kind of steel pipe long-acting negative oxygen Antimicrobial preservative powdery paints.Make
Antirust coating in pipeline is done with long-acting negative oxygen antibacterial ring anti-corrosive powder paint electrostatic spraying, not only favorable anti-corrosion effect, and can be straight
It connects and kills harmful bacteria and alga microbial, prevent harmful bacteria, the corrosion of alga microbial and the breeding dross plugging of attached wall.And
Negative oxygen ion is can release, can purify water for feed pipe, water is made to become negative oxygen ion water.
The technical solution adopted in the present invention:The long-acting negative oxygen Antimicrobial preservative powdery paints of anti-corrosion is by following original in steel pipe
Material is made, and following ingredients are by weight ratio:35~45 parts of epoxy resin, 15~25 parts of acrylic resin, phenolic aldehyde Type of Collective
9~13 parts of object curing agent, 6~9 parts of levelling agent polyacrylate analog copolymer, wetting agent Polymers 2.~
4 parts, 0.3~0.5 part of co-catalyst 2-methylimidazole, 5~10 parts of titanium dioxide, granularity is ± 2000 mesh tourmaline powder 0.5 of 800 mesh
~3 parts, 2.0~3.5 parts of oxygen core liquid, granularity is 9~15 parts of ± 20 mesh concave convex rod of 200 mesh, and 3~15 parts of negative ion powder, function is filled out
Expect 28~35 parts of wollastonite in powder or mica powder, 0.5~0.8 part of pore eliminator styrax, 1~2.5 part of pigment.
Copolymer of the levelling agent for butyl acrylate and ethyl ester etc. in said program;Wetting agent is methyl methacrylate
With the copolymer of butyl ester.Oxygen core liquid is purchased from Beijing An Jiebao developments in science and technology Co., Ltd.Negative ion powder is purchased from the prosperous Wei ore deposits in Lingshou County
Produce Co., Ltd.
The preparation method of the long-acting negative oxygen Antimicrobial preservative powdery paints of anti-corrosion is in the steel pipe:By above-mentioned raw material
2900r/min mixed at high speed powdering objects are carried out, then melted under the conditions of 96 DEG C ± 3 DEG C by double screw extruder according to proportioning
Reactive extrursion glues colloid, is rolled into thick 1.5mm continuous sheet, and air-cooled hardening crosses wolf's fang roll-in and fragmentates, then ground by high speed
Powder machine wears into granularity as ± 20 mesh powder of 160 mesh, selectes granularity through sub-sieve and obtains long-acting negative oxygen Antimicrobial preservative powdery paints;
Through electrostatic spraying, melting and solidification forms the long-acting negative oxygen of 150 μm~300 μ m thicks under inner surface of pipeline, 230 DEG C of temperature conditions
Antimicrobial preservative coating.
Advantageous effect possessed by the present invention:It is done in pipeline and prevented using long-acting negative oxygen Antimicrobial preservative powdery paints electrostatic spraying
Rotten coating, not only favorable anti-corrosion effect, and can directly kill harmful bacteria and alga microbial prevent harmful bacteria, algae micro-
The corrosion of biology and the breeding dross plugging of attached wall, and negative oxygen ion is can release, it can purify water for feed pipe, become water
Negative oxygen ion water.
Due to adding preferred negative ion powder in " long-acting negative oxygen Antimicrobial preservative powdery paints ", it can uniformly be distributed
In powdery paints, after the curing of electrostatic spraying high-temperature fusion, at each position of coating with the presence of antiseptic, when thin
After the harmful microorganisms such as bacterium, mould, algae contact antimicrobial coating, antimicrobial component therein attack bacteria quickly punctures bacterium
Cell membrane, the enzyme of attack cell after anion is combined with bacterium, make bacterium generate the change of structure or the transfer of energy, upset
The eupnea system of bacterium causes its death, achievees the purpose that killing, and itself nonhazardous;Killing the same of harmful bacteria
When seldom consume oneself, also do not influenced by time, illumination, moisture, as long as corrosion-inhibiting coating exists, antibacterial functions would not lose
It loses, so such " long-acting negative oxygen Antimicrobial preservative powdery paints " coating has long acting antibiotic effect, it is micro- to bacterium, mould, algae
Biology has good killing function, contacts sterilization rate >=95%.The application is simultaneously added to natural oxygen core liquid, can discharge for a long time negative
Oxonium ion purifies water.Furthermore this corrosion-inhibiting coating adhesive force is good, and surfacing is smooth, and incrustation scale class substance is difficult to retain, moreover it is possible to
Play the role of antiscale drag reduction, compared with not making corrosion-resistant steel pipe, liquid-conveying amount can improve more than 5%, be ideal steel
Pipeline internal corrosion coating, long-term antibacterial can not only be played the role of, but also it is defeated to reduce pipeline by doing pipeline internal corrosion using it
It is pressurization pressure, energy saving, reduce many unnecessary producing costs.
Specific embodiment:
Below in conjunction with example, the invention will be further described:The long-acting negative oxygen Antimicrobial preservative powder of anti-corrosion in the steel pipe
Last coating, is made by following raw materials according, and following ingredients are by weight ratio:35~45 parts of epoxy resin, acrylic resin 15~
25 parts, 9~13 parts of phenolic polymer curing agents, 6~9 parts of levelling agent polyacrylate analog copolymer, wetting agent metering system
2.~4 parts of acid esters analog copolymer, 0.3~0.5 part of co-catalyst 2-methylimidazole, 5~10 parts of titanium dioxide, granularity for 800 mesh ±
2000 0.5~3 part of mesh tourmaline powders, 2.0~3.5 parts of oxygen core liquid, granularity be 9~15 parts of ± 20 mesh concave convex rod of 200 mesh, anion
28~35 parts of 3~15 parts of powder, functional stuffing wollastonite in powder or mica powder, 0.5~0.8 part of pore eliminator styrax, pigment 1~2.5
Part.
Tourmaline powder can discharge a variety of trace elements beneficial to human body in said program.It is based on a kind of boracic, also
Silica gel acid rock mineral containing elements such as aluminium, sodium, iron, magnesium, lithiums, itself can generate electron ion for a long time, and permanently release anion and
Far infrared, far infrared have sterilizing function.Negative ion powder is added in powdery paints, can kill bacterium in water, is increased in water
Dissolved oxygen can accelerate moisture movement, and light water is made to become active water, increase energy.Anion can not only facilitate human body to synthesize
And vitamin storage, strengthen the physiological activity with human activin, have to the vital movement of human body and other biological particularly significant
Influence.In addition negative oxygen ion is absorbed by the body through blood-brain barrier utilize after can adjust acid-base imbalance and oxidation in body
It restores unbalance.Restore the normal metabolic state of body, the immunity and resistance of body can be improved.
In addition, anion also has following act on:1st, nervous system:Anion has sedation, it can improve brain skin
The function of layer, inspires enthusiasm, dispelling fatigue, improves sleep, whets the appetite, and excited parasympathetic improves working efficiency
The effects that;2nd, respiratory system:Improve lung function, accelerate respiratory tract fiber hair histokinesis, increase coefficienting respiration and (absorb oxygen
Amount increases by 20%, arranges CO214.5%) amount increases, strengthen the movement of tunica mucosa tracheae epithelial cilia, and glandular secretion increases, while can also
Promote the regeneration of Nasal Epithelial Cells, restore the secreting function of mucous membrane;3rd, it is metabolic:Anion is to the carbon hydrate of body
Object, protein, fat metabolism and water and electrolyte metabolism all have a certain impact, and suck anion, can reduce blood glucose and courage is consolidated
Alcohol, blood potassium equal size increase the discharge rate of nitrogen, creatinine etc. in urine volume and urine;Enzyme system can be influenced simultaneously, and activation is a variety of in vivo
Enzyme promotes body metabolism;Can also make the tissue oxidizings such as brain, liver, kidney process enhance, accelerate basic metabolism, to body into
Long development plays a driving role;4th, the circulatory system:Anion has the therapeutic effect to reduce blood pressure, it can improve heart function and cardiac muscle is sought
Undesirable condition is supported, increases the content of hemoglobin in blood, blood glucose is reduced, increases pH value, shortens blood clotting time, stimulates human body
Hematopoiesis function.5th, treatment and health:Treatment breathing problem, bronchitis, bronchial asthma, pulmonary emphysema etc. have certain curative effect;
6th, immune system:Improve body function, enhance human body disease resistance.
Oxygen core liquid in said program is a Plant Extracts, releasing negative oxygen ion that can be permanently effective, concave convex rod
As a kind of carrier, concave convex rod can make the plant fiber slow release of releasing negative oxygen ion.
The preparation method of the long-acting negative oxygen Antimicrobial preservative powdery paints of anti-corrosion in steel pipe, by above-mentioned raw material according to proportioning
2900r/min mixed at high speed powdering objects are carried out, then frit reaction squeezes out under the conditions of 96 DEG C ± 3 DEG C by double screw extruder
Viscous colloid, is rolled into thick 1.5mm continuous sheet, and air-cooled hardening crosses wolf's fang roll-in and fragmentates, then worn by high speed powder mill
Granularity is ± 20 mesh powder of 160 mesh, selectes granularity through sub-sieve and obtains long-acting negative oxygen Antimicrobial preservative powdery paints;Through electrostatic
It is applied to inner surface of pipeline, melting and solidification forms the long-acting negative oxygen Antimicrobial preservative of 150 μm~300 μ m thicks under 230 DEG C of temperature conditions
Coating.
Long-acting negative oxygen Antimicrobial preservative powdery paints, long-acting negative oxygen Antimicrobial preservative obtained are now made with different technical solutions
Powdery paints is examined as follows according to SY/T0442 standards, water quality detection standard, air detection standard sample:
Embodiment 1, will form a film epoxy resin 35kg, acrylic resin 25kg, phenolic polymer curing agents 12kg first,
Levelling agent polyacrylate analog copolymer 8kg, wetting agent Polymers 3kg, co-catalyst 2-methylimidazole
0.5kg, titanium dioxide 8kg, granularity are ± 2000 mesh tourmaline powder 1kg of 800 mesh, and oxygen core liquid 2.0kg, granularity is ± 20 mesh of 200 mesh
Concave convex rod 10kg, negative ion powder 5kg, functional stuffing wollastonite in powder or mica powder 35kg, pore eliminator styrax 0.8kg, pigment 1kg
It puts into high-speed mixer, mixed at high speed 3min powderings object is released, then is being segmented different temperature through double screw extruder
Under, melting extrusion, tabletting is air-cooled, is crushed to small pieces, then wear into satisfactory powder by high speed powder mill, true through sub-sieve
Determine granularity, be after the assay was approved finished product.Sample detection is done in electrostatic spraying:Hardening time 5min, 230 DEG C of solidification temperature, outside coating
See flat smooth, no trace, bubble-free, no convex-concave defect;Adhesion 1 grade;Impact strength 14J;Counter-bending (4 °) flawless;
It is resistant to chemical etching:10%HCL, 10%H2SO4,10%NaHO, room temperature, 90d, coating are unchanged;Contact antibacterial effect:Golden yellow Portugal
Grape coccus, Escherichia coli, sulfate reducing bacteria, saprophytic bacteria, alga microbial, sterilizing rate 95%.It conforms to quality requirements.It is born in water
Ion concentration 3.8*104A/cm3。
Analyze testing result
Embodiment 2, will form a film epoxy resin 40kg, acrylic resin 20kg, phenolic polymer curing agents 12kg first,
Levelling agent polyacrylate analog copolymer 8kg, wetting agent Polymers 3kg, co-catalyst 2-methylimidazole
0.5kg, titanium dioxide 10kg, granularity are ± 2000 mesh tourmaline powder 2kg of 800 mesh, and oxygen core liquid 3kg, granularity is that ± 20 mesh of 200 mesh is recessed
Convex stick 12kg, negative ion powder 10kg, functional stuffing wollastonite in powder or mica powder 35kg, pore eliminator styrax 0.5kg, pigment
2.5kg is put into high-speed mixer, and mixed at high speed 3min powderings object is released, then different in segmentation through double screw extruder
At a temperature of, melting extrusion, tabletting is air-cooled, is crushed to small pieces, then wear into satisfactory powder by high speed powder mill, through dividing
Sieve determines granularity, is after the assay was approved finished product.Sample detection is done in electrostatic spraying:Hardening time 5min, 230 DEG C of solidification temperature apply
Layer flat appearance is smooth, no trace, bubble-free, no convex-concave defect;Adhesion 1 grade;Impact strength 14J;Counter-bending (4 °) nothing
Crackle;It is resistant to chemical etching:10%HCL, 10%H2SO4,10%NaHO, room temperature, 90d, coating are unchanged;Contact antibacterial effect:
Staphylococcus aureus, Escherichia coli, sulfate reducing bacteria, saprophytic bacteria, alga microbial, sterilizing rate 95%.It conforms to quality requirements.
Negative ion concentration 4.5*10 in water4A/cm3。
Analyze testing result
Embodiment 3, will form a film epoxy resin 45kg, acrylic resin 15kg, phenolic polymer curing agents 12kg first,
Levelling agent polyacrylate analog copolymer 8kg, wetting agent Polymers 3kg, co-catalyst 2-methylimidazole
0.5kg, titanium dioxide 10kg, granularity are ± 2000 mesh tourmaline powder 3kg of 800 mesh, and oxygen core liquid 3.5kg, granularity is ± 20 mesh of 200 mesh
Concave convex rod 15kg, negative ion powder 15kg, functional stuffing wollastonite in powder or mica powder 30kg, pore eliminator styrax 0.5kg, pigment
2.5kg is put into high-speed mixer, and mixed at high speed 3min powderings object is released, then different in segmentation through double screw extruder
At a temperature of, melting extrusion, tabletting is air-cooled, is crushed to small pieces, then wear into satisfactory powder by high speed powder mill, through dividing
Sieve determines granularity, is after the assay was approved finished product.Sample detection is done in electrostatic spraying:Hardening time 5min, 230 DEG C of solidification temperature apply
Layer flat appearance is smooth, no trace, bubble-free, no convex-concave defect;Adhesion 1 grade;Impact strength 10J;Counter-bending (4 °) nothing
Crackle;It is resistant to chemical etching:10%HCL, 10%H2SO4,10%NaHO, room temperature, 90d, coating are unchanged;Contact antibacterial effect:
Staphylococcus aureus, Escherichia coli, sulfate reducing bacteria, saprophytic bacteria, alga microbial, sterilizing rate 94%.It conforms to quality requirements.
Negative ion concentration 5*10 in water4A/cm3。
Analyze testing result
Claims (2)
1. a kind of long-acting negative oxygen Antimicrobial preservative powdery paints of anti-corrosion in steel pipe, it is characterised in that:It is made by following raw materials according, under
Row each component is by weight ratio:35~45 parts of epoxy resin, 15~25 parts of acrylic resin, phenolic polymer curing agents 9
~13 parts, 6~9 parts of levelling agent polyacrylate analog copolymer, 2.~4 parts of wetting agent Polymers are helped and are urged
0.3~0.5 part of agent 2-methylimidazole, 5~10 parts of titanium dioxide, granularity be 0.5~3 part of ± 2000 mesh tourmaline powder of 800 mesh, oxygen
2.0~3.5 parts of core liquid, granularity be 9~15 parts of ± 20 mesh concave convex rod of 200 mesh, 3~15 parts of negative ion powder, functional stuffing wollastonite
28~35 parts of powder or mica powder, 0.5~0.8 part of pore eliminator styrax, 1~2.5 part of pigment, this coating sterilizing rate 95%, in water
Negative ion concentration 3.8*104A/cm3。
2. the preparation method of the long-acting negative oxygen Antimicrobial preservative powdery paints of anti-corrosion, feature in steel pipe described in claim 1
It is:Above-mentioned raw material are subjected to 2900r/min mixed at high speed powdering objects, then by double screw extruder 96 according to proportioning
Frit reaction squeezes out viscous colloid under the conditions of DEG C ± 3 DEG C, is rolled into thick 1.5mm continuous sheet, and air-cooled hardening is crossed wolf's fang and is rolled into
Fragment, then granularity is worn into as ± 20 mesh powder of 160 mesh by high speed powder mill, it selectes granularity through sub-sieve and obtains long-acting negative oxygen
Antimicrobial preservative powdery paints;Through electrostatic spraying, melting and solidification forms 150 μm~300 under inner surface of pipeline, 230 DEG C of temperature conditions
The long-acting negative oxygen Antimicrobial preservative coating of μ m thick.
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