CN105860488A - Specular free-spraying enhanced polycarbonate composition and preparation method thereof - Google Patents
Specular free-spraying enhanced polycarbonate composition and preparation method thereof Download PDFInfo
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- CN105860488A CN105860488A CN201610410650.2A CN201610410650A CN105860488A CN 105860488 A CN105860488 A CN 105860488A CN 201610410650 A CN201610410650 A CN 201610410650A CN 105860488 A CN105860488 A CN 105860488A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
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- B29C2948/9259—Angular velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92609—Dimensions
- B29C2948/92619—Diameter or circumference
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/06—Polymer mixtures characterised by other features having improved processability or containing aids for moulding methods
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Abstract
The invention relates to a specular free-spraying enhanced polycarbonate composition and a preparation method thereof. The composition is prepared from, by weight, 50-80 parts of polycarbonate (PC) resin, 5-40 parts of glass fibers, 5-10 parts of surface modifying agent, 1-10 parts of toughening agent, 0.1-1 part of antioxidant and 0.1-1 part of lubricating agent. The preparation method comprises the steps that polycarbonate, the surface modifying agent, the toughening agent, the antioxidant and the lubricating agent are mixed, and a mixture is obtained; the mixture is blended through a double-screw extruder, the glass fibers are added in a lateral feeding mode, extrusion pelletization is conducted, and the specular free-spraying enhanced polycarbonate composition is obtained. Compared with the prior art, the polycarbonate composition has the better surface property and higher luster after the surface modifying agent is added; meanwhile, the composition has a good processing property, a processing technology window is widened, and the specular free-spraying enhanced polycarbonate composition is obtained.
Description
Technical field
The present invention relates to polymeric material field, especially relate to a kind of high light and exempt from the enhancement type polycarbonate composition of spraying
And preparation method thereof.
Background technology
It is the engineering plastics with great surface quality that high light exempts from painted plastic, and its surface has Gao Guang, the characteristic of high rigidity,
After-processing technologies such as spraying paint can be avoided, cost-effective.
At present, the high light on market exempts from sprayed product, mainly has the engineering plastics such as ABS, PC.This type of frosting is hard
Spending relatively low, heat distortion temperature is low, and material is yielding, therefore cannot extensively apply.High light exempts from the poly-carbonic acid of enhancement mode of spraying
Ester compositions not only has case hardness and the gloss of excellence, also has the advantages such as heat-resisting height, deflection are little.Therefore, city
The enhancement type polycarbonate composition that a kind of high light is exempted from field spraying has urgent needs.
Summary of the invention
For the defect of prior art, it is an object of the invention to provide a kind of high light and exempt from the enhancement type polycarbonate of spraying
Compositions and preparation method thereof, a kind of surface is the most smooth, have the highest glossiness, shaping and deformation amount is little,
Heat-resisting height, and a kind of high light more easily processed exempts from enhancement type polycarbonate composition and preparation method thereof of spraying.
It is an object of the invention to be achieved through the following technical solutions:
First aspect, the present invention provides a kind of high light to exempt from the enhancement type polycarbonate composition of spraying, including following weight portion
Each component:
Preferably, described Merlon is aromatic copolycarbonate.
Preferably, described aromatic copolycarbonate is extrusion grade aromatic copolycarbonate, weight average molecular weight be 25000~
40000, melting means is 3~6g/min;When its weight average molecular weight is less than 25000, then can reduce melt strength, it is impossible to
The glass fibre that cladding is filled, causes glass emergence on the surface, thus affects surface quality, it is impossible to reaches high light and exempts from the surface of spraying
Requirement;When weight average molecular weight is more than 40000, material flowability is poor, it is impossible to normal process.
Preferably, a length of the 5 of described glass fibre~50mm.
Preferably, described surface modifier is High Molecular weight PMMA (PMMA), high-molecular-weight poly
The mixture of tetrafluoroethene (PTFE);Wherein, the weight average molecular weight of described High Molecular weight PMMA
Being 50000~250000, the weight average molecular weight of described high molecular weight polytetrafluoroethyldispersions is 3000000~5000000.
Preferably, described high molecular weight polytetrafluoroethyldispersions (PTFE) is the politef of surface modification, passes through table
Face modification adds the compatibility of PTFE and matrix PC.
Preferably, described toughener includes methyl methacrylate/butadiene/styrene copolymers, methyl methacrylate
Ester/acrylic polymer, acrylic compounds toughener, acrylic acid-silicone rubber kinds toughener, ethylene-methyl acrylate, second
Alkene-butyl acrylate, ethylene-acrylate-glycidyl methacrylate terpolymer or ethene-vinyl acetate
Copolymer-functionalization maleic anhydride ("/" represents blended, and "-" represents copolymerization).
Preferably, described antioxidant is phosphorous acid esters or Hinered phenols antioxidant, including antioxidant 245, antioxidant
1076, one or more in irgasfos 168, are commercially available prod.
Preferably, described lubricant is one or more in silicone powder, pentaerythritol ester, ethylene bis stearic amide.
Second aspect, the present invention provides a kind of described high light to exempt from the preparation method of the enhancement type polycarbonate composition sprayed,
Comprise the steps:
By Merlon, surface modifier, toughener, antioxidant, mix lubricant, obtain mixture;
Described mixture is blended by double screw extruder, in the way of by side feeding, adds glass fibre simultaneously, squeeze
Go out pelletize, obtain product.
Preferably, described mixing specifically uses mixing and blending machine.
Preferably, a diameter of 58mm of described double-screw extruder screw, draw ratio is 60, and rotating speed is 600~900rpm.
Extrusion temperature is 250~300 DEG C.
Compared with prior art, the device have the advantages that into:
1, select extrusion grade PC, than general purpose grade PC, there is higher melt strength.
2, the present invention uses glass fiber reinforced PC base material, increases its heat resistance, reduces product deformation.
3, high molecular PMMA that the present invention uses is dispersed in matrix plastic surface after melt extruding, and can improve its table
Face intensity and gloss.
4, high molecular PTFE that the present invention uses, surface PMMA, be possible not only to be well dispersed in matrix plastic
In, in extrusion, be there is fibrosis by shearing simultaneously, form network structure and glass is wrapped up, it is thus possible to further
Improve the surface topography of polymer, obtain specular removal fruit.On this basis, the high light obtained is exempted from the enhancement mode of spraying and is gathered
Carbonate composition not only has good surface strength and surface gloss, has high heat resisting temperature and low deformation simultaneously
Amount, is suitable for production application.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail.Following example will assist in those skilled in the art
Member is further appreciated by the present invention, but limits the present invention the most in any form.It should be pointed out that, the common skill to this area
For art personnel, without departing from the inventive concept of the premise, it is also possible to make some deformation and improvement.These broadly fall into
Protection scope of the present invention.
Example 1 below~3 and comparative example 1 in:
PC 1 general purpose grade PC:PC1500 of Sabic, melt index is that 13g/min (marks according to ASTM D1238
Quasi-mensuration);
The PC 2 extrusion grade PC:Makrolon ET3227 of Bayer, melt index is that 3g/min is (according to ISO 1133
Standard test);
A length of the 5 of glass fibre~50mm;
The weight average molecular weight of high molecular weight polytetrafluoroethyldispersions PTFE is 4500000;
The weight average molecular weight of high molecular PMMA polymer is 50000~250000;
Toughener includes methyl methacrylate/butadiene/styrene copolymers, ethylene-acrylate-methacrylic acid contracting
Water glyceride terpolymer;
Antioxidant is the Irganox 245 and Irganox 168 of Ciba company, and its weight ratio is 1:1;
Lubricant is commercially available tetramethylolmethane stearic acid PETS.
Embodiment 1
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:68 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60;It is shown in Table 1.
Embodiment 2
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC 2:68 part;Glass fibre: 20 parts;PMMA:4 part;PTFE:
3 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60;It is shown in Table 1.
Table 1
Embodiment 3
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:50 part;Glass fibre: 38 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 4
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:80 part;Glass fibre: 8 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 5
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:80 part;Glass fibre: 8 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 6
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:50 part;Glass fibre: 38 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 7
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:70 part;Glass fibre: 20 parts;PMMA:3 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 8
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:65 part;Glass fibre: 20 parts;PMMA:3 part;PTFE:
7 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 9
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:72 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 1 part.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 10
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:63 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 10 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 11
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:68 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.2 part;Irgasfos 168: 0.2 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 12
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:68 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.5 part;Irgasfos 168: 0.5 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 13
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:68 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.1 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Embodiment 14
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC2:68 part;Glass fibre: 20 parts;PMMA:5 part;PTFE:
2 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:1 part;Toughener is methyl-prop
E pioic acid methyl ester/butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Comparative example 1
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC 1:68 part;Glass fibre: 20 parts;PMMA:4 part;PTFE:
3 parts;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl
Acrylic acid methyl ester ./butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.It is shown in Table 1.
Comparative example 2
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC 2:68 part;Glass fibre: 20 parts;PMMA:7 part;Antioxygen
Agent 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener be methyl methacrylate/
Butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60;It is shown in Table 1.
Comparative example 3
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC 2:68 part;Glass fibre: 20 parts;PTFE:7 part;Antioxygen
Agent 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener be methyl methacrylate/
Butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60;It is shown in Table 1.
Comparative example 4
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC 2:71 part;Glass fibre: 20 parts;PMMA:2 part;PTFE:2
Part;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl-prop
E pioic acid methyl ester/butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Comparative example 5
This example provides a kind of and has high light polycarbonate compositions exempting from spraying property and preparation method thereof, and the method includes
Following steps:
(1) each component is weighed by weight: PC 2:63 part;Glass fibre: 20 parts;PMMA:6 part;PTFE:6
Part;Antioxidant 245:0.1 part;Irgasfos 168: 0.1 part;Lubricant PETS:0.3 part;Toughener is methyl-prop
E pioic acid methyl ester/butadiene/styrene copolymers: 5 parts.
(2) being fed from spout by raw material, glass is fed by side spout, melt extrudes at 250~300 DEG C,
Screw extruder rotating speed is 600rpm, and pressure is 2MPa, and through melt extruding, pelletize i.e. obtains product.
(3) a diameter of 58mm of extruder screw, draw ratio is 60.
Performance test
Each comparative example and embodiment are molded into the high tabula rasa of 150mm*100mm*2mm, and the high tabula rasa of injection is carried out light
Pool degree test test.Each comparative example and the formula of embodiment and test result are as shown in table 1.Notch impact strength according to
ASTM D256 standard is tested, and breach type is A class, and batten thickness is 1/8;HDT temperature is according to ASTM
D648 is carried out, and load uses 1.82MPa.
Table 2
Table 3
Table 4
As seen from the above table, after increasing PMMA Yu PTFE, the most more apparent to the cladding of glass and the improvement on surface simultaneously.
After using the PC of extrusion grade, it is more favorable for reducing surface floating fiber phenomenon.The proportioning of itself PMMA Yu PTFE is to surface
Glossiness has certain impact, need to select suitable mix proportion scheme.Adjust the proportioning of PMMA Yu PTFE, available height
Light exempts from the in-dash computer material of spraying.Prove this be prepare a kind of high light exempt from spraying in-dash computer material have efficacious prescriptions
Method.
Table 5
Above the specific embodiment of the present invention is described.It is to be appreciated that the invention is not limited in
Stating particular implementation, those skilled in the art can make various deformation or amendment within the scope of the claims,
This has no effect on the flesh and blood of the present invention.
Claims (10)
1. a high light exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that include each of following weight portion
Component:
High light the most according to claim 1 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
The Merlon stated is aromatic copolycarbonate.
High light the most according to claim 2 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
The aromatic copolycarbonate stated is extrusion grade aromatic copolycarbonate, and weight average molecular weight is 25000~40000, melting means be 3~
6g/min。
High light the most according to claim 1 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
A length of the 5 of the glass fibre stated~50mm.
High light the most according to claim 1 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
The surface modifier stated is the mixture of High Molecular weight PMMA, high molecular weight polytetrafluoroethyldispersions;
Wherein, the weight average molecular weight of described High Molecular weight PMMA is 50000~250000, described height
The weight average molecular weight of molecular weight ptfe is 3000000~5000000.
High light the most according to claim 5 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
The high molecular weight polytetrafluoroethyldispersions stated is the politef of surface modification.
High light the most according to claim 1 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
The toughener stated includes methyl methacrylate/butadiene/styrene copolymers, methyl methacrylate/acrylic acid Type of Collective
Thing, acrylic compounds toughener, acrylic acid-silicone rubber kinds toughener, ethylene-methyl acrylate, Ethylene-butyl acrylate,
Ethylene-acrylate-glycidyl methacrylate terpolymer or ethylene-vinyl acetate copolymer-functionalization horse
Carry out anhydride.
High light the most according to claim 1 exempts from the enhancement type polycarbonate composition of spraying, it is characterised in that institute
The antioxidant stated is phosphorous acid esters or Hinered phenols antioxidant;Described lubricant is silicone powder, pentaerythritol ester, second
One or more in the double stearoylketene amine of support.
9. the enhancement type polycarbonate composition exempting from spraying according to high light described in any one of claim 1 to 8
Preparation method, it is characterised in that comprise the steps:
By Merlon, surface modifier, toughener, antioxidant, mix lubricant, obtain mixture;
Described mixture is blended by double screw extruder, in the way of by side feeding, adds glass fibre simultaneously, squeeze
Go out pelletize, obtain product.
High light the most according to claim 9 exempts from the preparation method of the enhancement type polycarbonate composition of spraying, and it is special
Levying and be, a diameter of 58mm of described double-screw extruder screw, draw ratio is 60, and rotating speed is 600~900rpm, squeezes
Going out temperature is 250~300 DEG C.
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Cited By (3)
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CN109575560A (en) * | 2018-11-30 | 2019-04-05 | 中广核俊尔新材料有限公司 | A kind of resistance to toluene, heat-resisting, fire retardation PC material and its preparation process |
CN112480626A (en) * | 2020-11-19 | 2021-03-12 | 天津金发新材料有限公司 | Glass fiber reinforced polycarbonate composition and preparation method and application thereof |
CN114276663A (en) * | 2021-03-04 | 2022-04-05 | 东莞市久磐塑胶有限公司 | Spraying-free polycarbonate plastic, forming device for production and forming method |
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CN101974218A (en) * | 2010-11-12 | 2011-02-16 | 大河宝利材料科技(苏州)有限公司 | Special plastic/acrylonitrile butadiene styrene (PC/ABS) alloy for notebook computer shell |
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CN109575560A (en) * | 2018-11-30 | 2019-04-05 | 中广核俊尔新材料有限公司 | A kind of resistance to toluene, heat-resisting, fire retardation PC material and its preparation process |
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CN112480626A (en) * | 2020-11-19 | 2021-03-12 | 天津金发新材料有限公司 | Glass fiber reinforced polycarbonate composition and preparation method and application thereof |
CN114276663A (en) * | 2021-03-04 | 2022-04-05 | 东莞市久磐塑胶有限公司 | Spraying-free polycarbonate plastic, forming device for production and forming method |
CN114276663B (en) * | 2021-03-04 | 2023-07-11 | 东莞市久磐塑胶有限公司 | Spraying-free polycarbonate plastic, forming device for production and forming method |
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