CN105856597A - Calendaring process for manufacturing PVC (polyvinyl chloride) rubber cover - Google Patents
Calendaring process for manufacturing PVC (polyvinyl chloride) rubber cover Download PDFInfo
- Publication number
- CN105856597A CN105856597A CN201610271693.7A CN201610271693A CN105856597A CN 105856597 A CN105856597 A CN 105856597A CN 201610271693 A CN201610271693 A CN 201610271693A CN 105856597 A CN105856597 A CN 105856597A
- Authority
- CN
- China
- Prior art keywords
- mill
- rolling
- rubber
- technique
- pvc rubber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003490 calendering Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 229920000915 polyvinyl chloride Polymers 0.000 title abstract 5
- 239000004800 polyvinyl chloride Substances 0.000 title abstract 5
- 239000000779 smoke Substances 0.000 claims abstract description 12
- 239000003063 flame retardant Substances 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 30
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 9
- 230000005764 inhibitory process Effects 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000007603 infrared drying Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 4
- 238000003723 Smelting Methods 0.000 abstract 1
- 230000000979 retarding effect Effects 0.000 abstract 1
- 230000001629 suppression Effects 0.000 abstract 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention aims at providing a calendaring process for manufacturing a PVC (polyvinyl chloride) rubber cover. The process comprises the following steps: mixing raw materials at a high speed; smelting and mixing the raw materials; calendaring, wherein the raw materials are subjected to metal detection before calendaring, and smoke suppression flame retardants coat the surface of rubber sheets after the calendaring; drying; then cooling and conveying; finally coiling. With the adoption of the process, the produced PVC rubber sheets are outstanding in sound insulating, flame retarding and smoke suppressing performances; the process is applied to production.
Description
Technical field
The present invention relates to the production field of PVC rubber, particularly relate to a kind of technique rolled and make PVC rubber.
Background technology
My company mainly produces PVC rubber.PVC rubber is used for Sound-proof material, and PVC rubber is coated with viscous one layer of cotton felt after gluing and becomes as Sound-proof material, is cut into required shape the most again, afterwards the part that cotton felt side is coated on required sound insulation inwardly is carried out sound insulation.PVC rubber is the chief component of Sound-proof material.Therefore its sound isolating and flame-retardant smoke suppressing is particularly significant, and therefore for PVC rubber, the product how producing excellent properties is particularly significant.Therefore solve the problems referred to above and just seem the most necessary.
Summary of the invention
For solving the problems referred to above, the present invention provides a kind of technique rolled and make PVC rubber, first raw material is carried out mixed at high speed, carries out banburying, mixing afterwards, roll afterwards, before calendering, it is detected metal, after calendering to film face coat smoke inhibition fire retardant, post-drying, finally carry out cold go carry rolling, the PVC film sound isolating and flame-retardant smoke suppressing that this technique is produced is the most excellent, solves produced problem in background technology.
It is an object of the invention to provide a kind of technique rolled and make PVC rubber, include following steps:
Step one: the various raw materials first weighing corresponding formula join stirring 30-50min in homogenizer, sieve after stirring removal bulky grain thing；
Step 2: the material of stirring mixing is joined and carries out banburying 2-5min in banbury；
Step 3: the material after banburying is joined in mill and carry out mill 5-10min；
Step 4: the plasticizing material addition after mill joined in calender and roll, first carries out metal detection to plasticizing material before calendering；
Step 5: calender is rolled the rubber and carries out deflecting from stretching；
Step 6: the material deflecting from stretching is carried out upper and lower surface coating smoke inhibition fire retardant, afterwards it is carried out infrared drying；
Step 7: the material of step 6 is delivered to cold go conveying roller carry out cooling conveying；
Step 8: carry out the material of cooling cutting off rolling.
Further improvement is that: the plasticizing material that described step 4 mill is crossed is transported in calender calendering by screw extruder.
Further improvement is that: described step 7 cooling conveying tail end just along with carrying out trimming to the both sides of film, and trimming waste recovery utilizes.
Further improvement is that: the material of described step 8 rolling cures 8-12h in being delivered to cure room.
Beneficial effects of the present invention: the present invention first carries out mixed at high speed to raw material, carry out banburying, mixing afterwards, roll afterwards, before calendering, it is detected metal, after calendering to film face coat smoke inhibition fire retardant, post-drying, finally carry out cold go carry rolling, the PVC film sound isolating and flame-retardant smoke suppressing that this technique is produced is the most excellent, it is adaptable in production.
Detailed description of the invention
In order to deepen the understanding of the present invention, below in conjunction with embodiment, the invention will be further described, and this embodiment is only used for explaining the present invention, is not intended that limiting the scope of the present invention.
The present embodiment provides a kind of technique rolled and make PVC rubber, includes following steps:
Step one: the various raw materials first weighing corresponding formula join stirring 30-50min in homogenizer, sieve after stirring removal bulky grain thing；
Step 2: the material of stirring mixing is joined and carries out banburying 2-5min in banbury；
Step 3: the material after banburying is joined in mill and carry out mill 5-10min；
Step 4: the plasticizing material addition after mill joined in calender and roll, first carries out metal detection to plasticizing material before calendering；
Step 5: calender is rolled the rubber and carries out deflecting from stretching；
Step 6: the material deflecting from stretching is carried out upper and lower surface coating smoke inhibition fire retardant, afterwards it is carried out infrared drying；
Step 7: the material of step 6 is delivered to cold go conveying roller carry out cooling conveying；
Step 8: carry out the material of cooling cutting off rolling.
The plasticizing material that described step 4 mill is crossed is transported in calender calendering by screw extruder.Described step 7 cooling conveying tail end just along with carrying out trimming to the both sides of film, and trimming waste recovery utilizes.The material of described step 8 rolling cures 8-12h in being delivered to cure room.
First raw material is carried out mixed at high speed, carry out banburying, mixing afterwards, roll afterwards, before calendering, it is detected metal, after calendering to film face coat smoke inhibition fire retardant, post-drying, finally carry out cold go carry rolling, the PVC film sound isolating and flame-retardant smoke suppressing that this technique is produced is the most excellent, it is adaptable in production.
Claims (4)
1. one kind is rolled the technique making PVC rubber, it is characterised in that: include following steps:
Step one: the various raw materials first weighing corresponding formula join stirring 30-50min in homogenizer, sieve after stirring removal bulky grain thing；
Step 2: the material of stirring mixing is joined and carries out banburying 2-5min in banbury；
Step 3: the material after banburying is joined in mill and carry out mill 5-10min；
Step 4: the plasticizing material addition after mill joined in calender and roll, first carries out metal detection to plasticizing material before calendering；
Step 5: calender is rolled the rubber and carries out deflecting from stretching；
Step 6: the material deflecting from stretching is carried out upper and lower surface coating smoke inhibition fire retardant, afterwards it is carried out infrared drying；
Step 7: the material of step 6 is delivered to cold go conveying roller carry out cooling conveying；
Step 8: carry out the material of cooling cutting off rolling.
A kind of technique rolling making PVC rubber the most as claimed in claim 1, it is characterised in that: the plasticizing material that described step 4 mill is crossed is transported in calender calendering by screw extruder.
The most as claimed in claim 1 a kind of roll the technique making PVC rubber, it is characterised in that: described step 7 cooling conveying tail end just along with carrying out trimming to the both sides of film, and trimming waste recovery utilizes.
A kind of technique rolling making PVC rubber the most as claimed in claim 1, it is characterised in that: the material of described step 8 rolling cures 8-12h in being delivered to cure room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610271693.7A CN105856597A (en) | 2016-04-28 | 2016-04-28 | Calendaring process for manufacturing PVC (polyvinyl chloride) rubber cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610271693.7A CN105856597A (en) | 2016-04-28 | 2016-04-28 | Calendaring process for manufacturing PVC (polyvinyl chloride) rubber cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105856597A true CN105856597A (en) | 2016-08-17 |
Family
ID=56629586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610271693.7A Pending CN105856597A (en) | 2016-04-28 | 2016-04-28 | Calendaring process for manufacturing PVC (polyvinyl chloride) rubber cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105856597A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106947104A (en) * | 2017-04-25 | 2017-07-14 | 昆山奥瑞航空包装材料有限公司 | A kind of PVC hard film surface high pressure corona treatment process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1448423A (en) * | 2003-04-29 | 2003-10-15 | 佛山塑料集团股份有限公司 | Soft PVCcalendered film and and its manufacture |
| CN102350797A (en) * | 2011-08-25 | 2012-02-15 | 常州百佳薄膜科技有限公司 | Method for producing PVC-B (polyvinyl chloride-board) magnetic card surface course |
| CN102358045A (en) * | 2011-08-12 | 2012-02-22 | 南京中聚新型材料有限公司 | Processing method for strip Fresnel lens |
| CN103709798A (en) * | 2013-12-30 | 2014-04-09 | 昆明理工大学 | Inorganic fireproof material and preparation method thereof |
-
2016
- 2016-04-28 CN CN201610271693.7A patent/CN105856597A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1448423A (en) * | 2003-04-29 | 2003-10-15 | 佛山塑料集团股份有限公司 | Soft PVCcalendered film and and its manufacture |
| CN102358045A (en) * | 2011-08-12 | 2012-02-22 | 南京中聚新型材料有限公司 | Processing method for strip Fresnel lens |
| CN102350797A (en) * | 2011-08-25 | 2012-02-15 | 常州百佳薄膜科技有限公司 | Method for producing PVC-B (polyvinyl chloride-board) magnetic card surface course |
| CN103709798A (en) * | 2013-12-30 | 2014-04-09 | 昆明理工大学 | Inorganic fireproof material and preparation method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106947104A (en) * | 2017-04-25 | 2017-07-14 | 昆山奥瑞航空包装材料有限公司 | A kind of PVC hard film surface high pressure corona treatment process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160817 |