CN105856365A - Technology for producing packaging box by utilizing bamboo shells - Google Patents
Technology for producing packaging box by utilizing bamboo shells Download PDFInfo
- Publication number
- CN105856365A CN105856365A CN201610466168.0A CN201610466168A CN105856365A CN 105856365 A CN105856365 A CN 105856365A CN 201610466168 A CN201610466168 A CN 201610466168A CN 105856365 A CN105856365 A CN 105856365A
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- China
- Prior art keywords
- bamboo shell
- bamboo
- type
- shell
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/06—Softening or hardening of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/34—Manufacture or reconditioning of specific semi-finished or finished articles of cases, trunks, or boxes, of wood or equivalent material which cannot satisfactorily be bent without softening ; Manufacture of cleats therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
Abstract
The invention relates to a technology for producing a packaging box by utilizing bamboo shells. A first flattening subunit and a second flattening subunit are arranged opposite to each other, a thread rope on a first take up device winds a first thread guiding wheel and a second thread guiding wheel to be connected with a second take up device, a thread rope between the first thread guiding wheel and the second thread guiding wheel is arranged below a bamboo shell guide plate, a first mounting bracket and a second mounting bracket are connected with a third driving mechanism, and the third driving mechanism regulates the first mounting bracket and the second mounting bracket to move along the width direction of a bamboo shell feeding chute. By adopting the technical scheme, the bamboo shells can be effectively recycled, and support is provided for improving agricultural economy.
Description
Technical field
The present invention relates to bamboo product manufacture field, be specifically related to a kind of utilize bamboo shell to produce packing box
Technique.
Background technology
There are the following problems for bamboo shell processing and utilization:
One, the existing pre-treatment to bamboo shell mostly rely on manual operations execution, its process efficiency low,
Cost is high, manipulation strength is big.As bamboo shell needs when carrying out other and utilizing to shakeout bamboo shell,
It is all to have been processed by manual that tradition is shakeout, and the most existing efficiency of shakeouing can not expire the most far away
Foot actual production, it is therefore necessary to it is solved.
Two, the post-treatment to bamboo shell is limited to the size of bamboo shell, it is impossible to make large-scale chamber, because of
This all concentrates on small-sized artware and utilizes, it is therefore necessary to solve it so that it is can make
Make maximization device to utilize.
Summary of the invention
Purpose of the present invention primary and foremost purpose is just to provide a kind of agricultural wastes recycling system,
A defect in above-mentioned at least can be solved by it, provides for the utilization of bamboo shell and supports.
For achieving the above object, present invention employs techniques below scheme:
A kind of agricultural wastes recycling system, it is characterised in that: include bamboo shell pretreatment list
Unit and bamboo shell post-treatment unit, bamboo shell post-treatment unit include sequentially arranging by bamboo shell pretreatment list
Bamboo shell after unit's processing cuts into the first die-cutting machine of square bamboo shell block, bamboo shell block is spliced into bar
The bamboo shell of the bamboo shell band of banding splices unit, spliced bamboo shell band is folded the bonding compound system of code
The bamboo shell set composite of well-thought-out plan coverboard material, surface to bamboo coverboard material carry out the bamboo shell of grinding process and beat
Mill apparatus, the bamboo shell printer of bamboo coverboard material surface printing picture and text after polishing, according to packing box
Structure design the bamboo coverboard material shape by die-cutting after printing is obtained the second die-cutting machine of bamboo box plate with
And the bamboo box plate of shape by die-cutting is carried out sticking with paste the box gluing machine of box molding;
Bamboo shell pretreatment unit includes the depilation device removing bamboo shell outer surface frill set gradually,
The soaking compartment soaking the bamboo shell after depilation, carries out the steaming and decocting dress of steaming and decocting to the bamboo shell after soaking
Put, the rinsing bowl that the bamboo shell after steaming and decocting is carried out, to drying in the air that the bamboo shell after cleaning dries
Quarrel, the spreading out device that the bamboo shell after drying is shakeout, the bamboo shell after shakeouing is carried out code and folds
The repoussage machine of repoussage.
Present invention also offers a kind of technique utilizing bamboo shell to produce packing box, including bamboo shell pretreatment
Operation and bamboo shell postprocessing working procedures:
Bamboo shell pretreatment process includes operating as follows:
S11: collect the bamboo shell that nature comes off, it is tedded naturally so that the moisture content fall of bamboo shell
To 13~about 15%;
S12: the bamboo shell after naturally tedding is lost hair or feathers;
S13: the bamboo shell after depilation is soaked 0.5~2.5h in water so that bamboo shell fully absorbs water;
S14: the bamboo shell steaming and decocting 5~8min after soaking, the bamboo shell after steaming and decocting is put in rinsing bowl
Row cleans;
S15: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18~about 20%,
Then shakeouing it, the bamboo shell code after shakeouing builds up bundle, then carries out repoussage;
Bamboo shell postprocessing working procedures includes operating as follows:
S21: pretreated bamboo shell is cut into square bamboo shell block;
S22: square bamboo shell block is spliced into Y1 type bamboo shell band and Y2 type bamboo shell band, then
Y1 type bamboo shell band and Y2 type bamboo shell band are carried out Combined Processing and make bamboo coverboard material;
S23: the surface of bamboo coverboard material is carried out grinding process, at the surface printing figure of bamboo coverboard material
Literary composition, carries out cross cutting type by the bamboo coverboard material after printing figure message according to the design of packing box and makes bamboo box
Plate, carries out sticking with paste box process and obtains finished product packing box bamboo box plate.
Bamboo shell can effectively be recycled by technique scheme, provides for improving agricultural economy
Support.
Accompanying drawing explanation
Fig. 1 is the structural representation of bamboo shell spreading out device;
Fig. 2 is the structural representation after Fig. 1 removes hot pressure device;
Fig. 3 is that Fig. 2 removes the structural representation after bamboo shell feed well and first shakeouts unit;
Fig. 4 is the structural representation after Fig. 3 removes support platform and bamboo shell conveyer belt;
Fig. 5 is the second structural representation shakeouing unit;
Fig. 6 is the structural representation of bamboo shell guide plate;
Fig. 7 is the structural representation shakeouing mechanism;
Fig. 8 is the schematic side view of Fig. 7;
Fig. 9 is the first and second sectional structure schematic diagram shakeouing unit;
Figure 10 is first guide roller assembling schematic diagram on the first driving lever;
Figure 11 is the schematic side view of hot pressure plate;
Figure 12 is the A-A cross-sectional schematic of Figure 11;
Figure 13 is the circulation oil line system schematic diagram of conduction oil;
Figure 14 is not remove the structural representation after the bamboo shell of sheaths of bamboo shoots leaf shakeouts;
Figure 15 is the structural representation of the bamboo shell naturally come off removing sheaths of bamboo shoots leaf;
Figure 16 is the structural representation of bamboo shell just processing unit;
Figure 17 is the front view of depilation device;
Figure 18 is the B1-B1 sectional view of Figure 17;
Figure 19 is the B2-B2 sectional view of Figure 17;
Figure 20 is the structural representation of boiling tank;
Figure 21 is the structural representation of steaming plant;
Figure 22 is the structural representation of hurdle frame;
Figure 23 is the top view of framework;
Figure 24 is the side view drying frame;
Figure 25 is the top view drying frame;
Figure 26 is the schematic flow sheet of Y1 type bamboo shell band splicing;
Figure 27 is the schematic flow sheet of Y2 type bamboo shell band splicing;
Figure 28 is the structural representation of Y1 type bamboo shell band;
Figure 29 is the structural representation of Y2 type bamboo shell band;
Figure 30 is the sectional view of the bamboo coverboard material of 3 layers of bamboo shell band splicing;
Figure 31 is the sectional view of the bamboo coverboard material of 5 layers of bamboo shell band splicing;
Figure 32 is the side view of Figure 35;
Figure 33 is the structural representation of bamboo shell block feed mechanism;
Figure 34 is the schematic top plan view of Figure 33;
Figure 35 is the schematic diagram after Figure 33 removes bamboo shell block riser;
Figure 36 is bamboo shell block guide bar assembling schematic diagram on the second active mount;
Figure 37 is floating mounting-holder and the assembling schematic diagram of the 3rd active mount;
Figure 38 is the structural representation of bamboo shell block guide bar;
Figure 39 is the structural representation of cleaning elution device;
Figure 40 and Figure 41 is the structural representation of bamboo shell post-treatment unit;
Figure 42 is the assembling schematic diagram of blower and dust-leading board;
Figure 43 is the side view of Figure 42.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment to this
Bright it is specifically described.Should be appreciated that following word is only in order to describe the one of the present invention or several
Planting specific embodiment, the protection domain of not concrete to present invention request carries out considered critical.
The invention provides a kind of technique utilizing bamboo shell to produce packing box, such as Figure 16,40,41
Shown in, including bamboo shell pretreatment unit and bamboo shell post-treatment unit, bamboo shell post-treatment unit includes depending on
What sequence was arranged cuts into the first of square bamboo shell block by the bamboo shell after the processing of bamboo shell pretreatment unit
Die-cutting machine J10, bamboo shell block is spliced into banded bamboo shell band bamboo shell splicing unit K10,
Spliced bamboo shell band is folded code bonding compound make bamboo coverboard material bamboo shell set composite J10,
The surface of bamboo coverboard material is carried out the bamboo shell sanding apparatus M10 of grinding process, the bamboo shell after polishing
The bamboo shell printer N10 of plate surface printing figure message, designing according to the structure of packing box will be after printing
Bamboo coverboard material shape by die-cutting obtain the second die-cutting machine P10 of bamboo box plate and the bamboo to shape by die-cutting
Box plate carries out sticking with paste box gluing machine X10 of box molding;
Bamboo shell pretreatment unit includes the depilation device removing bamboo shell outer surface frill set gradually
B10, the soaking compartment C10 soaking the bamboo shell after depilation, carry out steaming and decocting to the bamboo shell after soaking
Steaming plant D10, the rinsing bowl E10 that the bamboo shell after steaming and decocting is carried out, to clean after
Bamboo shell carry out drying reduce moisture content dry frame F10, the stand that the bamboo shell after drying is shakeout
Leveling device A10, carries out code and laminates whole repoussage machine G10 the bamboo shell after shakeouing.
Each equipment used in bamboo shell pretreatment unit all can use existing be capable of above-mentioned respectively
The equipment of function uses.
Wherein, bamboo shell post-treatment unit can be the tinuous production of each device composition, semicontinuous life
Produce line, it is also possible to be each device individually, segmentation operates.Composition tinuous production or semicontinuous
Production line also needs to arrange conveying or grass-hopper between neighboring devices, conveying and grass-hopper
The setting conveyer device that is referred to the sheet materials such as the bands such as paper tape and veneer sheet are carried enter
Row chooses application.Undersized bamboo shell block is mainly processed into large scale by bamboo shell post-treatment unit
Bamboo coverboard material, then bamboo coverboard material is processed into corresponding finished product.Bamboo shell splicing unit K10 can
Selecting the various splicing machines carrying out splicing for veneer or wood chip to form, concrete model can basis
Volume of production and the cost budgeting of production line are chosen.Bamboo shell set composite J10 is by the bamboo of monolayer
Shell band makes, by coated with adhesive overlapping is compound, the bamboo coverboard material that thickness is bigger, the compound dress of bamboo shell
Put J10 and can select heat-pressing compound machine or roll-in compounding machine, if the intensity of bamboo coverboard material is wanted
Ask the highest, nonwoven layer can be set between bamboo coverboard material and be combined, improve finished product bamboo coverboard
The intensity of material, to meet special demand.As can be selected for Machinefor mfg. composite cardboard used by production or
Veneer compounding machine used by the production of person's veneer produces, three layers of compounding machine of concrete selection or five layers
Compounding machine.The outer surface that side plate face the is bamboo shell composition of the compound bamboo coverboard material obtained, bamboo coverboard
The inner surface that another lateral plates is bamboo shell composition, picture and text be printed on bamboo shell outer surface composition bamboo shell
On the plate face of sheet material.Bamboo coverboard material plate face more out-of-flatness after Fu He, owing to follow-up needs are carried out
Printing, it is therefore desirable to polish its surface, polishing can be selected for common polisher and manually carries out
Polishing, preferably selects wide-belt sander for continuous production certainly, improves the efficiency that surface processes.
First die-cutting machine J10 can use the die-cutting machine of one bamboo shell of single cut or once cut multiple
The die-cutting machine of bamboo shell, cuts into square by bamboo shell, wherein said square generally rectangle, when
So extra package demand also can cut into square, triangle or other abnormity.The present invention produces
Final products be packing box, therefore use the second die-cutting machine P10 that bamboo coverboard material is carried out cross cutting system
Type, bamboo box plate is that packing box does not carries out the state before viscose glue is assembled into stereochemical structure, therefore the second mould
Cutting machine P10 just uses Traditional Packing box to produce the die-cutting machine used by middle mold cutting type.The present invention produces
Packing box be not changed with traditional packing box, simply select bamboo shell as packaging
The raw materials for production of box.It addition, some packing box inner surface has particular/special requirement or needs junction
Carry out special process, therefore, it can set between the second die-cutting machine P10 and box gluing machine X10
It is equipped with the Paper-pasting machine R10 that bamboo box plate is mounted paper.So by Paper-pasting machine R10, needs are covered
The position of decoration processes.
The production of bamboo coverboard material does not the most use other adjuvant, except necessary inorganic agent and environmental protection
Type bonding glue, can improve the intensity of bamboo coverboard material by the following method.Bamboo shell splicing unit K10
Including for splicing the Y1 type bamboo shell splicing line of Y1 type bamboo shell band and for splicing Y2 type bamboo shell
The Y2 type bamboo shell splicing line of band;The length side of each bamboo shell block of splicing composition Y1 type bamboo shell band
To (fiber grain direction) all with the length direction (the direction Y1a in Figure 28) of Y1 type bamboo shell band
Consistent, Y1 type bamboo shell band is made up of the joint splicing of each Y1 type bamboo shell unit, Y1 type bamboo shell unit
Joint is spliced to form for string (such as Z11 state in Figure 28) bamboo shell block;Splicing composition Y2 type bamboo
The length direction (fiber grain direction) of each bamboo shell block of shell band all with Y2 type bamboo shell band
Length direction (the direction Y2a in Figure 29) is perpendicular;Such as Figure 26, shown in 28, Y2 type bamboo shell
Band is made up of the joint splicing of each Y2 type bamboo shell unit, and Y2 type bamboo shell unit joint is that string is (such as Figure 29
Middle Z12 state) bamboo shell block is spliced to form;Y1 type bamboo shell splicing line includes being spliced into bamboo shell block
Y1 type bamboo shell unit joint the first single plate longitudinal splicing machine and by Y1 type bamboo shell unit joint be spliced into Y1
The first horizontally-spliced machine of veneer of type bamboo shell band;Such as Figure 27, shown in 29, Y2 type bamboo shell splices
Line includes bamboo shell block being spliced into the second single plate longitudinal splicing machine of Y2 type bamboo shell unit joint and by Y2
Type bamboo shell unit joint is spliced into the second horizontally-spliced machine of veneer of Y2 type bamboo shell band.Preferably control
Splicing seams on upper and lower layer bamboo shell band does not coincides, Figure 30,31 be respectively 3 layers and 5 layers
The structural representation of bamboo coverboard material.The splicing seams of single plate longitudinal splicing machine and the feedstock direction of bamboo shell block
Consistent, the splicing seams of the horizontally-spliced machine of veneer is perpendicular with the feedstock direction of bamboo shell block.
Owing to bamboo shell block is less, the treating capacity therefore spliced is relatively big, traditional single plate longitudinal splicing machine
It is all to rely on manually to feed, therefore in the present invention on the basis of wood leather single plate longitudinal splicing machine
Bamboo shell block feeding machanism, the structure of splicing body and bamboo shell shedding mechanism and tradition wood leather single plate are set
The embodiment of longitudinal splicing machine is identical.Concrete scheme is as shown in Figure 33,34,35: the first,
Two single plate longitudinal splicing machine structures are identical, and (identical the referring to of structure has identical parts and connects pass
System, but the size of parts can differ), the first single plate longitudinal splicing machine includes frame K,
It is provided with in frame K and carries out, for bamboo shell block, the splicing body that splices and regulate and control each parts running status
Control assembly K, the front side of splicing body arranges the bamboo shell that bamboo shell block to be spliced carries out feeding
Feed mechanism, the rear side of splicing body arranges the bamboo shell discharging unloading the bamboo shell block spliced
Mechanism, bamboo shell feed mechanism includes first and second that bamboo shell block conveyer belt K31 feed end is provided above
Installing crossbeam, first and second installs crossbeam coordinates even along vertical composition slide-and-guide with frame K
Connect, first and second install be provided for storing on crossbeam bamboo shell block first and second storing portion K21,
K22, first and second storing portion K21, K22 is along the bandwidth direction phase arranged side by side of bamboo shell block conveyer belt K31
To setting, the structure of first and second storing portion K21, K22 is identical, and first and second installs crossbeam edge
The conveying direction of bamboo shell block conveyer belt K31 sets gradually, and first and second installs the length direction of crossbeam
All consistent with the bandwidth direction of bamboo shell block conveyer belt K31, the first storing portion includes that the first installation is horizontal
On beam K11, spaced first active mount K13 and second installs and is spaced on crossbeam K12
The the second active mount K14, the first active mount K13 arranged installs crossbeam K11 along first
Length direction and first install crossbeam K11 constitute slide-and-guide coordinate, the second active mount K14
(the slide block K141 by arranging on it) is along the second length direction installing crossbeam K12 and the second peace
Dress crossbeam K12 constitutes slide-and-guide and coordinates, and the first active mount K13 is rotatablely equipped with bamboo shell
Roller K15, the second active mount K14 is provided with the bamboo shell block guide bar K16 that vertical shape is arranged,
Bamboo shell roller K15 and the bamboo shell block guide corresponding layout of bar K16, bamboo shell block guide bar K16 and bamboo
Spacing between shell block conveyer belt K31 matches with the thickness of single bamboo shell block.Bamboo shell block code is folded inclines
Ramp-like being deposited on first and second storing portion K21, K22, the A side portion of bamboo shell block is rolled by bamboo shell
Wheel K15 supports, and the B side portion of bamboo shell block leans with the side wall surface of bamboo shell block guide bar K16,
A, B side portion of bamboo shell block is to be parallel to the bandwidth direction of bamboo shell block conveyer belt K31 on bamboo shell block
Two edge, the A side portion height of bamboo shell block is more than the B side portion height of bamboo shell block.So position
Two piles on first and second storing portion K21, K22 fold the bamboo shell block of skewed layout, and it is
The bamboo shell block conveyer belt K31 that the bamboo shell block of bottom can many pieces of be run detaches and carries, by
A bamboo shell block conveyer belt K31 is shared in first and second storing portion K21, K22, the most to be spliced
The splicing body that is transported to of two pieces of bamboo concordant synchronizations of shell block splices, it is achieved bamboo shell block is in splicing
Quick feeding on machine, thus solve the slow-footed problem of hand feed, it is greatly improved splicing efficiency.
For ensureing the concordant synchronous transport of two bamboo shell blocks, can second install crossbeam K12 and splicing body it
Between bamboo shell block conveyer belt K31 to be provided above the first mounting rod K41, the first mounting rod K41 flat
Row is installed crossbeam in first and second and is arranged, on the first mounting rod K41, interval arranges binder bar K42,
One end of binder bar K42 is rotatably assorted with the first mounting rod K41 and is connected, another of binder bar K42
End is extended, as shown in figure 32 to the side near splicing body obliquely.By binder bar
The bamboo shell block of conveying is rectified a deviation and aligns by K42, it is ensured that the entrance spelling that every a pair bamboo shell block is concordant
Connection mechanism splices.Binder bar K42 can be made up of plastics slip.
Further scheme is, as shown in Figure 36,37,38, and the second active mount K14 edge
Vertical offers dovetail groove, and it is interior and movable with second that bamboo shell block guide bar K16 is arranged on dovetail groove
Mounting seat K14 constitutes slide-and-guide along vertical and coordinates, and the second active mount K14 also sets
It is equipped with for regulating the governor motion that bamboo shell block guide bar K16 moves up and down, bamboo shell block guide bar K16
Upper and bamboo shell block leans, and to be set to arc convex K16a, arc convex K16a be bamboo shell to side wall surface
The sidewall of block guide bar K16 convexes to form towards the side near bamboo shell roller K15.Governor motion
Install including the regulation screw mandrel K161 arranged along vertical, regulation screw mandrel K161 and second are movable
The fixing nut composition feed screw nut's governor motion arranged on seat K14, regulation screw mandrel K161 and bamboo
Shell block guide bar K16 is rotatably assorted connection.Concrete can on bamboo shell block guide bar K16 the company of setting
Meet projection K16b, connect and offer pilot hole on projection K16b, install in pilot hole and be used for and regulation
Screw mandrel K161 constitutes the assembling bearing being rotationally connected cooperation.So by rotating regulation screw mandrel K161
Just can regulate moving up and down of bamboo shell block guide bar K16, to adapt to the bamboo shell of different cultivars bamboo
The feed of block.
It is spaced successively along its bandwidth direction on bamboo shell block conveyer belt K31 and the bamboo that three pieces of vertical shapes are arranged is set
Shell block riser K17, the region between adjacent bamboo shell block riser K17 is respectively used to arrange first and second
Storing portion K21, K22.The setting of bamboo shell block riser K17 can ensure that alignment when bamboo shell block code is folded,
And avoid the interference between two heap bamboo shell blocks, the second installation crossbeam is also arranged at intervals with the 3rd and lives
Dynamic mounting seat, the 3rd active mount installs crossbeam along the second length direction installing crossbeam and second
Constituting slide-and-guide to coordinate, the 3rd active mount is provided with roller mounting seat K18, roller is pacified
Fill seat K18 along vertical floating mount on the 3rd active mount, in roller mounting seat K18
Conveying direction along bamboo shell block conveyer belt K31 is spaced and arranges bamboo shell conveying roller K19, and bamboo shell block is led
Material strip K16 is between bamboo shell roller K15 and roller mounting seat K18, and first, second and third is movable
The corresponding layout of mounting seat, first, second and third active mount is respectively provided with latch assembly and carries out
Locking.The angle of inclination of the bottom bamboo shell block of the first and second upper stacking of storing portion K21, K22 be 2~
3 ° (that is the label θ in Figure 32).Roller mounting seat K18 can be by the 3rd movable installation
The sheathed compression spring on quarter butt and guiding quarter butt that guides arranged on seat carries out floating mount.Bamboo shell
Being provided for of conveying roller K19 prevents the bamboo shell block quickly extracted out from takeofing, and plays correction and holds up
Positive effect.
The first and second horizontally-spliced machine of veneer, from feeding mechanism, does not the most improve, when
The bamboo shell block feeding mechanism that so may be used without the present invention provides carries out feed, only with arranging one on it
Feed portion is the most permissible.
Need its surface is cleared up after the polishing of bamboo coverboard material, in order to follow-up printing, therefore,
It is provided with cleaning device T10a, cleaning device between bamboo shell sanding apparatus and bamboo shell printer N10
T10a includes frame T, frame T is provided with the transfer passage passed through for bamboo coverboard material and to bamboo
Coverboard material carries out the bamboo coverboard conveying assembly carried, and arranges dividing plate in transfer passage, and dividing plate will conveying
Channel segmentation becomes along the Feng Sao district that conveying direction is sequentially arranged, dust suction district, and Feng Sao district is arranged bamboo shell
The plate face of sheet material carries out the blower chamber purged, and the air outlet of blower chamber points to the plate of bamboo coverboard material
Face, dust suction district arranges the vacuum cleaner that the plate face to bamboo coverboard material is cleaned.Thus can be to bamboo
The surface of coverboard material is quickly cleaned.
Follow-up special print request is had, in addition it is also necessary to its modifying surface certainly for some, this
Sample just can use technical scheme as shown in figure 39 to implement, that is bamboo shell sanding apparatus and
It is provided with cleaning elution device T10b between bamboo shell printer N10, cleans elution device T10b bag
Including rack T, frame T is provided with the transfer passage passed through for bamboo coverboard material and to bamboo coverboard material
Carrying out the bamboo coverboard conveying assembly carried, in transfer passage, interval arranges dividing plate, and conveying is led to by dividing plate
Road is divided into along Feng Sao district T11a, drip washing district T11b and the dry section that conveying direction is sequentially arranged
T11c, Feng Sao district T11a arranges the blower chamber T21 that the plate face to bamboo coverboard material purges, drum
The air outlet of wind assembly points to the plate face of bamboo coverboard material, and drip washing district T11b is arranged to bamboo coverboard material table
Face is sprayed the drip washing assembly T22, dry section T11c of leacheate and is arranged and be dried bamboo coverboard material
Dry component T23.Leacheate can be water, or uses the modification that some surface conditioning agents prepare
Leacheate, the downside of drip washing district T11b is provided with leacheate collecting tank, and leacheate collecting tank is to pouring
Leacheate after washing is collected and is delivered to filtering recovering device and carries out recycling, dry section
Arranging air distribution plate T24, air distribution plate T24 on the downside of T11c is orifice plate, on the downside of air distribution plate T24 arrange with
The suction opeing that circulated air device is connected.Bamboo shell plate surface is carried out different disposal and just uses difference
Surface conditioning agent be configured to leacheate, it is achieved optimal printing demand.
Further, such as Figure 42, shown in 43, blower chamber includes arranging the blowing mouth that shape is arranged
T21, blowing mouth T21 point to the side of bamboo coverboard material feed end obliquely and arrange, blowing mouth T21
Width range along bamboo coverboard material is arranged, the front of blowing mouth T21 is provided with dust-leading board T221.Lead
Dirt plate T221 is point beak, and the dust of purging is taken out by the air-introduced machine arranged by Feng Sao district T11a
Remove.So quickly the dust of bamboo shell plate surface can be blown down and collects, it is simple to be follow-up
Further cleaning process.
Except feeding machanism and the cleaning of first and second single plate longitudinal splicing machine in bamboo shell post-processing unit
Device T10a, cleaning elution device T10b are independent research, and remaining each equipment is all from other producers
Buying and then install and assemble, for the structure of purchase of equipment, the present invention describes the most in detail.
Preferably being assembled into semi-successive cultivation line, one system cost is relatively low, and the two production efficiency is the highest,
Production requirement can be met.
Bamboo shell has another name called stalk sheaths of bamboo shoots, bamboo sheaths of bamboo shoots, bamboo shell, does not removes the bamboo of sheaths of bamboo shoots leaf (at the b in Figure 14)
Shell shakeout after structural representation as shown in figure 14, similar with the shape of tip shovel board, bamboo shell
The one end being connected with sheaths of bamboo shoots ring (burr) is referred to as the head end of bamboo shell, and bamboo shell Z1 grows sheaths of bamboo shoots leaf
One end be referred to as the tail end of bamboo shell, the surface that bamboo shell grows frill is referred to as the appearance of bamboo shell
Face, the surface that bamboo shell attaches mutually with Radix Crotalariae szemoensis meat is referred to as the inner surface of bamboo shell.Naturally take off from bamboo sprout
The bamboo shell structure fallen (Figure 15 middle period is also removed) as shown in figure 15, under this state, bamboo shell
Edge a1, a2 inner surface furl, bamboo shell spreading out device is to state in Figure 15
Bamboo shell shakeouts.Shakeout process to carry out shakeouing and determining by bamboo shell edge a1, the a2 of winding exactly
Type, is subsequently used for follow-up processing and production.
For each equipment in bamboo shell pretreatment unit, it is preferred to use following scheme is implemented, and uses
To improve production efficiency and bamboo shell pretreating effect.
Bamboo shell spreading out device takes the technical scheme as shown in Fig. 1,2,3,4,5,6 to carry out reality
Executing, including the feed mechanism arranged in frame A and frame A, feed mechanism includes for carrying bamboo
The bamboo shell conveyer belt of shell Z1, bamboo shell conveyer belt is connected with drive mechanism A, bamboo shell conveyer belt
Feed end is provided with the bamboo shell chute feeder A21 for pushing bamboo shell to bamboo shell conveyer belt, bamboo shell feeding
The flute length direction of groove A21 is consistent with the conveying direction of bamboo shell conveyer belt, bamboo shell chute feeder A21's
The conveyor surface flush of the upper strata belt body A11 of bottom land inner surface and bamboo shell conveyer belt is arranged, bamboo shell send
Two cell walls of hopper A21 are to the extended guiding extension, inner side of bamboo shell conveyer belt, and bamboo shell carries
Band be provided above bamboo shell is shakeout shakeout mechanism and the bamboo shell after shakeouing scalded
The hot pressure mechanism of compression set type.Bamboo shell is shakeout by shakeouing mechanism and maintains temporarily the stand of bamboo shell
Level state.Then pressed by hot pressure mechanism, it is shaped, in such Figure 15
Bamboo shell is just shakeout, for follow-up processing.
In the present invention, the mechanism of shakeouing shakeouing bamboo shell designs particularly important, not only needs
Bamboo shell edge a1 of winding, a2 are spread out, also edge a1 spread out, a2 is maintained,
To prevent it from again wrapping around.Therefore the present invention uses as shown in Fig. 5,6,7,8,9,10
Technical scheme is implemented.Bamboo shell conveyer belt be provided above bamboo shell guide plate A41, bamboo shell is led
Being positioned at the top of bamboo shell conveyer belt to plate A41 and spacing between the two is d1, the thickness of bamboo shell is
D2, d1 > d2, bamboo shell guide plate A41 and bamboo shell chute feeder A21 postpone layout, bamboo shell guide plate
The width of the A41 groove width less than bamboo shell chute feeder A21, shakeouts mechanism and includes that first and second shakeouts list
Unit A31, A32, first and second to shakeout unit A31, A32 identical and lay respectively at bamboo shell guide plate
Outside the two of A41, two rim portion of bamboo shell guide plate A41 internal do not arrange vacancy portion to it
A42, bamboo shell guide plate A41 are connected with drive mechanism B, and bamboo shell guide plate A41 send along bamboo shell
The flute length direction of hopper A21 is slidably mounted in frame A, drive mechanism B regulation bamboo shell guide plate
A41 moves along the flute length direction of bamboo shell chute feeder A21, and first shakeouts unit includes the first peace
Dress support A33, the first mounting bracket A33 is slidably installed along the groove width direction of bamboo shell chute feeder A21
In frame A, the first mounting bracket A33 being provided with first and shakeouts subelement, first shakeouts son
Unit includes that suspending shape in the first mounting bracket A33 in midair downwardly extends the first driving lever A34 of layout, the
One driving lever A34 is arranged on first mounting bracket A33 end near bamboo shell guide plate A41 side,
The lower end of the first driving lever A34 is provided with the first guide roller A35, and the middle part of the first guide roller A35 is opened
It is provided with wire grooves, the centrage of the first guide roller A35 and the length direction of bamboo shell guide plate A41
Parallel, first shakeouts the first spooler A37 that subelement also includes arranging in the first mounting bracket;
Second shakeouts unit includes the second mounting bracket A33, and the second mounting bracket A33 is along bamboo shell chute feeder
The groove width direction of A21 is slidably mounted in frame A, and the second mounting bracket A33 is provided with second
Shakeouing subelement, second shakeouts subelement includes that suspending shape in the second mounting bracket A33 in midair downwardly extends
The the second driving lever A34, the second driving lever A34 that arrange are arranged on the second mounting bracket A33 near bamboo shell
The end of guide plate A41 side, the lower end of the second driving lever A34 is provided with the second guide roller A35,
The middle part of the second guide roller A35 offers wire grooves, the centrage of the second guide roller A35 and bamboo
The length direction of shell guide plate A41 is parallel, and second shakeouts subelement also includes the second mounting bracket
Second spooler A37 of upper setting;First and second shakeouts the corresponding layout of subelement, the first take-up
It is connected with the second spooler A37 after on device A37, first and second guide roller A35 walked around by cotton rope, the
One, the cotton rope between two guide roller A35 is positioned at the lower section of bamboo shell guide plate A41, first and second peace
Dress support A33 and the 3rd drive mechanism are connected, the 3rd drive mechanism regulation first and second installation
Frame A33 moves along the groove width direction of bamboo shell chute feeder A21;Hot pressure mechanism includes on bamboo shell conveyer belt
The hot pressure plate that side is arranged, hot pressure plate is slidably mounted in frame A along vertical, hot pressure plate A51
Being connected with drive mechanism D, drive mechanism D is ordered about hot pressure plate and is moved up and down;Bamboo shell guide plate A41
Being in two states, one is: one end of bamboo shell guide plate A41 is inserted in bamboo shell chute feeder A21
Working position, it two orders about bamboo shell guide plate A41 to away from bamboo shell chute feeder A21 for drive mechanism B
Side moves, hot pressure plate A51 descending is dodged dodge position;First and second shakeouts
Unit A31, A32 are in two states, and one is: when bamboo shell guide plate A41 is in working position,
First and second guide roller A35 is positioned at the preparation position of vacancy portion A42, and it two is: drive mechanism C
Regulate first and second guide roller A35 to move bamboo shell is entered to away from bamboo shell guide plate A41 side
What row shakeout shakeouts position.During operation, operator by the bamboo shell in Figure 15 from bamboo shell chute feeder A21
Inside pushing on bamboo shell conveyer belt, the head end of bamboo shell first inserts in bamboo shell chute feeder A21.Carried
Bamboo shell can be wrapped on the bamboo shell guide plate A41 being in working position, bamboo shell winding edge recline
In the both sides edge of bamboo shell guide plate A41, after the conveying of bamboo shell puts in place, bamboo shell conveyer belt stops conveying,
Drive mechanism C is ordered about first and second and is shakeout unit A31, A32 respectively to away from bamboo shell guide plate A41
Side moves, and first and second driving lever A34 will promote the edge of winding to carry out uncoiling and shakeout,
Can the bamboo shell after shakeouing be covered fixing along with the cotton rope of first and second driving lever A34 elongation simultaneously,
Realize quickly shakeouing and temporary shaping of bamboo shell.After bamboo shell is fully expanded, drive mechanism B is ordered about
Bamboo shell guide plate A41 moves to dodging position.After bamboo shell guide plate A41 goes to dodge position, drive machine
Structure D orders about descending carry out bamboo shell of hot pressure plate and presses sizing.After flatiron sizing terminates, order about hot pressure
Plate A51 is up, and bamboo shell conveyer belt recovers the bamboo shell after conveying will shakeout sizing and unloads, and drives
Mechanism B orders about bamboo shell guide plate A41 by dodging bit recovery to working position, and then drive mechanism C is driven
Make first and second to shakeout unit A31, A32 to recover to preparation position to be that shakeouing of next bamboo shell is valid
Standby.At bamboo shell guide plate A41, the first guide post can be set away from one end of bamboo shell chute feeder A21,
First guide post and frame A constitute slide-and-guide and are connected, the other end of the first guide post with drive
Motivation structure B is connected.Preferably the thickness of bamboo shell guide plate A41 is set to 3~5cm.The first,
Two spooler A37 are conventional automatic line receiver A37, and it can be along with first and second mounting bracket
Movement automatically carry out take-up and unwrapping wire.Additionally, it is preferred that arrange d1=(1.2~2) × d2.The
One, two spooler A37 can include rotating be fixed in first and second mounting bracket A33 for around
If the reel of cotton rope, reel is provided with the torsion spring making its automatic deploying and retracting cotton rope.
Further scheme is: as shown in Figure 10, and the lower end of first and second driving lever A34 is respectively
It is extended to the side away from bamboo shell guide plate A41 obliquely that plectrum A39, plectrum A39 are set,
The lower end height of plectrum A39 and the bottom level of first and second guide roller A35 are consistent;First leads
Line wheel A35 and the first spooler A37 is d6 along the spacing of the bandwidth direction of bamboo shell conveyer belt, first
Plectrum A39 on driving lever A34 and the first spooler A37 is along between the bandwidth direction of bamboo shell conveyer belt
Away from for d7, d6 >=d7.So can improve the reliability that winding edge is shakeout, it is to avoid roller backfin
Bamboo shell edge cannot shakeout the generation of phenomenon.Preferably d6=d7, it shakeouts the best results of bamboo shell.
Further scheme is, the first mounting bracket A33 is additionally provided with the first central conductor wheel
A36, the second mounting bracket A33 is additionally provided with the second central conductor wheel A36, the first central conductor
Wheel A36 is positioned at the top of the first guide roller A35, the first spooler A37 and the first guide roller A35
Between cotton rope A38 around be located at first central conductor wheel A36 on, second central conductor wheel A36 position
Line between the top of the second guide roller A35, the second spooler A37 and the second guide roller A35
Rope A38 is around being located on the second central conductor wheel.First and second central conductor wheel A36 can float respectively
It is arranged in first and second mounting bracket A33, plays tensioning and change cotton rope A38 moving direction
Effect.Cotton rope A38 can be made up of finer wire.
Shakeouing mechanism specifically can use the following two kinds scheme to implement, in order to obtain optimal shakeouing
Effect.One is, as shown in Fig. 7,9,10: first shakeouts subelement along bamboo shell conveyer belt
Conveying direction interval arranges 3, and second shakeouts the subelement conveying direction interval along bamboo shell conveyer belt
Arranging 3, first and second shakeouts the corresponding layout of subelement, adjacent two first shakeout subelement it
Between spacing (spacing between two first guide roller A35 can be regarded as) be d31, bamboo shell flat
The most a length of d4 (d4 is the average length after bamboo shell removes sheaths of bamboo shoots leaf), d31=0.4 × d4.
It two is: first shakeouts subelement is spaced along the conveying direction of bamboo shell conveyer belt and arranges 2,
Second shakeout subelement along bamboo shell conveyer belt conveying direction be spaced arrange 2, first and second shakeouts
The corresponding layout of subelement, two first spacing shakeout between subelement (can regard as two first to lead
Spacing between line wheel A35) it is d32, the average length of bamboo shell is d4, d32=0.6 × d4.
More detailed scheme is, as shown in Fig. 6,7,8, the tail end of bamboo shell guide plate A41 to
It each extends over outside two and arranges stopper A43, and the tail end of bamboo shell guide plate A41 is that bamboo shell guides
Plate A41 is away from the end of bamboo shell chute feeder A21 side, and vacancy portion A42 is along bamboo shell guide plate A41
Length direction be respectively separated setting in the dual-side portion of bamboo shell guide plate A41, stopper A43 away from
Spacing between its adjacent vacancy portion A42 is d5, d5=(0.05~0.1) × d4.By resistance
The edge that bamboo shell is wound by block A43 stops so that the bamboo shell of all conveyings can be carried out can
The charging leaned on, the bamboo shell after charging can be parked in identical position, it is ensured that follow-up to shakeout hot pressure qualitative
The reliable enforcement of operation.
Further scheme is, as shown in Figure 11,12, the lower surface of hot pressure plate A51 is arranged
The flute length direction of holding tank A5101, holding tank A5101 is had to protect with the bandwidth direction of bamboo shell conveyer belt
Hold consistent, holding tank A5101 setting corresponding with cotton rope, thus avoid hot pressure plate A51 by cotton rope
Damage or press against pressure bamboo shell surface by pressure.The cavity-like for housing conduction oil is offered in hot pressure plate A51,
The cavity of hot pressure plate A51 is followed with fuel reserve tank A513 composition by oil guide pipe A512, delivery pump A511
Ring oil circuit, is provided with electric heating assembly in fuel reserve tank A513, be provided with dividing plate A54 in cavity, every
Cavity is separated into the runner for conduction oil flowing of roundabout shape by plate A54, as shown in figure 13.Can
The upper surface of hot pressure plate A51 arranges a guide upright post A52, guide upright post A52 is arranged
The guide runner A53 that slide-and-guide is connected, the upper end of guide upright post A52 is constituted with frame A
It is connected with drive mechanism D, it is achieved the reliable driving of hot pressure plate A51 and the hot pressure to bamboo shell.
It addition, support platen A61 can be provided with in the downside of the upper strata belt body A11 of bamboo shell conveyer belt,
Support platen A61 when hot pressure plate A51 works, upper strata belt body A11 to be supported.Bamboo shell carries
Band can be selected for Teflon lattice conveyer.Teflon lattice conveyer high temperature resistant, corrosion-resistant, anti-
Fatigability is good, it addition, grid hole can accelerate the dehydration of bamboo shell, improves bamboo shell and presses the effect shakeout
Rate.
During concrete operations, drive mechanism A is motor-driven mechanism.Drive mechanism B is air cylinder driven
Mechanism.Drive mechanism C is air cylinder driven mechanism.Drive mechanism D is Driven by Hydraulic Cylinder mechanism.When
Right each drive mechanism may be used without other type of drive or governor motion is implemented, such as screw mandrel
Nut adjusting mechanism, turbine and worm governor motion etc..
Secondly, frame A can also arrange control unit A and the conveying to bamboo shell puts in place and examines
Survey sensors A, control unit A accept signals-modulating drive mechanism A of sensors A, B, C,
The running status of D.
Certainly also can cancel and hot pressure mechanism is set in frame A, change into directly being used by operator
Flatiron carries out hot pressure to the bamboo shell after shakeouing, although which equipment cost is lower, but flatiron
Time is long, and at the bottom of the operational efficiency of equipment, and cotton rope can produce impact to the flatiron of flatiron.
The method using bamboo shell spreading out device to shakeout bamboo shell is:
Regulation bamboo shell guide plate A41 is in working position, first and second shakeouts at unit A31, A32
It is in a high position in preparation position, hot pressure mechanism, bamboo shell is pushed to bamboo shell in bamboo shell chute feeder A21
In conveyer belt, start bamboo shell conveyer belt and bamboo shell is carried, the winding end face of bamboo shell head end and resistance
After block A43 leans, (conveying of this state bamboo shell puts in place, can be detected by sensors A
Judging, sensors A is photoelectric sensor), bamboo shell conveyer belt stops conveying, and drive mechanism C is driven
Dynamic first and second shakeout unit A31, A32 to away from bamboo shell guide plate A41 side move by
The edge of bamboo shell winding spreads out exhibition completely, and after the stand exhibition completely of bamboo shell, drive mechanism B is ordered about bamboo shell and guided
Plate A41 goes to dodge position, and drive mechanism D is ordered about the descending hot pressure that carries out bamboo shell of hot pressure plate A51 and determined
Type, after the sizing of bamboo shell hot pressure terminates, drive mechanism D orders about the hot pressure up recovery of plate A51 to initially
State, drive mechanism B order about bamboo shell guide plate A41 recover to working position, drive mechanism C is ordered about
First and second shakeouts unit A31, A32 recovers to preparing position, and then drive mechanism A orders about bamboo shell
Conveyer belt runs prepares the charging that the unloading of bamboo shell is next bamboo shell stereotyped for flatiron.
Bamboo shell charging time state as shown in figure 15, the outer surface of bamboo shell down, the head end of bamboo shell
First insert in bamboo shell chute feeder A21.
The bamboo shell spreading out device of above-mentioned offer, can effectively quickly shakeout bamboo shell, and efficiency carries
High more than 5 times, and labor intensity is greatly diminished, and does not also have the situation scalding hands.
The structure of depilation device B10 is as shown in Figure 17,18,19, and including frame B, (Figure 17 gets the bid
Number B11) and frame B on the depilation cylinder B12 of skewed layout, the two ends of depilation cylinder B12 are divided
Do not offer charging aperture and discharging opening, depilation cylinder B12 internal face is provided with convex tendon B121, convex tendon
The length direction of B121 is consistent with the length direction of depilation cylinder B12, and convex tendon B121 is in depilation
On the inwall of cylinder B12, the length direction along depilation cylinder B12 is layered arrangement, adjacent layer convex
Muscle B121 is that interleaved shape is arranged, depilation cylinder B12 is connected with drive mechanism E.Convex tendon
The cross section of B121 is semicircle.The angle of inclination of depilation cylinder B12 is 2~5 °.Will during operation
The bamboo shell of dehydrate is sent in depilation cylinder B12 from the charging aperture of depilation cylinder B12 higher-end,
The outer surface of bamboo shell and inner wall of rotary drum face and rub each other, thus to bamboo shell outer surface
On frill quickly remove, brush efficiency with hairbrush greatly carried relative to traditional
Height, the bamboo shell of removing frill soaks in sending into soaking compartment C10, and it is follow-up for improving moisture content
Steaming and decocting is prepared.
The structure of steaming plant D10 is as shown in Figure 20,21,22,23, including boiling tank D11
The ring-shaped guide rail D31 being provided above with boiling tank D11, is provided with mesh dividing plate in boiling tank D11
The boiling tank D11 bucket chamber on D12, mesh dividing plate D12 top is for carrying out steaming and decocting, mesh to bamboo shell
It is provided with heating assembly B (label D13 in Figure 20) on the downside of dividing plate D12, ring-shaped guide rail D31 sets
Be equipped with mobile dolly D32, mobile dolly D32 is provided with hoist engine D33, hoist engine D33 with
The hurdle frame containing bamboo shell is connected, and hurdle frame is made up of the splicing of each framework D21, and framework D21 includes frame
The side frame wall of the end, frame lid and circle, the one end at the bottom of frame is articulated and connected with side frame wall, side frame wall
Bottom arranges bolt button, and bolt button is inserted into plug D213 and locks at the bottom of frame, outside side frame wall top
Week, uniform intervals arranged connection hook D211, and bottom side frame wall, periphery uniform intervals arranges junction button
D212, connects hook D211 layout corresponding with junction button D212, and adjacent framework D21 is by even
Meet hook D211, junction button D212 carries out locking and connects, and arranges jube D214 and carry out in framework D21
Separating, hurdle frame is lifted by crane by hoist engine D33.The length of the height of framework D21 and bamboo shell mutually one
Causing, bamboo shell founds shape and is emitted in framework D21.In so bamboo shell is placed on hurdle frame, pass through hoist engine
Hurdle frame is sling in dropping down onto boiling tank D11 and is carried out steaming and decocting by D33, and steaming and decocting passes through derricking gear after terminating
Again hurdle frame is sling.The side of boiling tank D11 can arrange a dewatering holder D41, dewatering holder D41
Downside cooking liquor collecting tank D42 is set, dewatering holder D41 includes propping up for the dehydration of bracketing hurdle frame
Support platform and base, dehydration supports the surrounding of platform and is respectively provided with support bar, and the upper end of support bar is provided with
Set is installed, set is installed and is arranged on the upper end of support bar by mounting assembly empty set, the internal diameter of set is installed
More than the external diameter of supporting bar top, dehydration supports the surrounding of platform and overlaps Joint with installing respectively, supports
The lower end of bar is connected with base by universal joint, and dehydration supports platform and driving, and it carries out reciprocally swinging
Drive mechanism F be connected, drive mechanism F include dehydration support the motor F arranged on the downside of platform and
Rotating disk F, motor F drive rotating disk F around its main shaft in horizontal rotation in surface, the main shaft position of rotating disk F
In card center position, the countershaft of rotating disk F and main shaft are spaced a distance settings, dehydration support
Platform is rotatably assorted with countershaft and is connected cooperation.The hurdle frame of multiple frameworks splicing once can realize bamboo shell
Multi-layer stacking, increase single bamboo shell steaming and decocting treating capacity.Open bottom framework after bamboo shell steaming and decocting
Bamboo shell can be offloaded in rinsing bowl at the bottom of frame, operate quick and convenient.
Certainly, it is possible to using following scheme to implement, the side of boiling tank D11 arranges a dehydration
Device, dehydration device includes inner core, urceolus, and inner core rotates and is fixed in urceolus, drive mechanism G
Ordering about inner core to rotate, mesh uniformly offered by the bucket wall of inner core, the diameter of inner core and framework D21
Diameter match.
So hurdle frame after steaming and decocting vibrates on dewatering holder D41 and drains or centrifugal in dehydration device
De-liquid, quickly reclaims cooking liquor so that bamboo shell can be rapidly performed by follow-up rinsing
Operation.Bamboo shell after rinsing is placed on to dry and carries out on frame F10 drying dehydration, shakeouts for follow-up
Prepare.Dry frame F10 and include frame F (Figure 24, F11) in 25, frame F is arranged
There is the supporting bable tops F111 of step-like layout, supporting bable tops F111 is provided with the part that catchments, catchments
Part is that the plate body A of bending is constituted, and plate body A includes the first board body part F12 and the first board body part F12
Outside edge (outside edge be near the side of the relatively low step of height or outside edge for away from
Support the side of terrace F112) bend the second extended board body part F13, the first plate obliquely
The inclined shape of body F12 is arranged, the height outside the first board body part F12 is more than the first board body part F12
The height of inner side.So bamboo shell after rinsing can dry rapid airing on frame F10, improves bamboo
The working (machining) efficiency of shell.The plate body A of said structure can bamboo shell is skewed stack time the end to bamboo shell
End carry out against, prevent bamboo shell from drying landing frame, it is achieved the dehydration of the rapid airing of bamboo shell.With
Time the current come off can be carried out water conservancy diversion, it is to avoid upper water drops down onto on lower floor's bamboo shell.
Use said system bamboo shell is processed utilize technique and method be:
Including bamboo shell pretreatment process and bamboo shell postprocessing working procedures:
Bamboo shell pretreatment process includes operating as follows:
S11: collect the bamboo shell that nature comes off, it is tedded naturally so that the moisture content fall of bamboo shell
To 13~about 15%;
S12: the bamboo shell after naturally tedding is lost hair or feathers;
S13: the bamboo shell after depilation is poured into and soaks 2~2.5h in soaking compartment C10 (tank liquor is water),
Bamboo shell is fully absorbed water;
S14: the bamboo shell after soaking puts into steaming and decocting 5~8min in steaming plant D10, after steaming and decocting
Bamboo shell is put in rinsing bowl E10 (tank liquor is water) and is carried out;
S15: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18~about 20%,
Then shakeouing it, the bamboo shell code after shakeouing builds up bundle, then carries out repoussage.
Losing hair or feathers in step S12 and carry out in depilation device B10, bamboo shell is stagnant in depilation cylinder B12
The time stayed is 10~15s.
Step S15 is shakeout and carries out in bamboo shell spreading out device A10.
Before bamboo shell shakeouts, first cut off the sheaths of bamboo shoots leaf on bamboo shell.
The purpose of steaming and decocting be bamboo shell is softened, hyperchromic and fungus and mildew resistance processes, the present invention also carries
Having supplied a kind of built agent carrying out steaming and decocting for bamboo shell, built agent is by sodium metnylene bis-naphthalene sulfonate
0.8~1 weight portion, chitosan 1~2 weight portion, peregal 0.2~0.3 weight portion, bicarbonate
The water configuration of sodium 2~3 weight portion, sodium hydroxide 5~8 weight portion and 15~20 weight portions obtains.
Cooking liquor in boiling tank can be prepared according to the ratio (volume ratio) of 1:4~6 by built agent and water
Obtain, preferably obtain according to the proportions of 1:5.Built agent be preferably in a proportion of methylene dinaphthalene
Sodium sulfonate 1 weight portion, chitosan 1.2 weight portion, peregal 0.2 weight portion, sodium bicarbonate 2
Weight portion, sodium hydroxide 5 weight portion and water 20 weight portion.The cooking liquor of aforementioned proportion preparation can
Realize the softening to bamboo shell, sterilization, the process of hyperchromic (light tone), improve the toughness of bamboo shell, just
In follow-up processing and utilization.Certain those skilled in the art also can be selected for other and can carry out bamboo shell
The softening agent of process, antibacterial, toner carry out compatibility, to realize the softening to bamboo shell, light tone
Process with fungus and mildew resistance.
Repoussage machine is similar with hydraulic press, including supporting the support platform tying shape bamboo shell, supports the upper of platform
Side arranges repoussage plate, and repoussage plate is connected with driving its hydraulic drive mechanism moved up and down.
Drive mechanism E, F can be motor-driven mechanism or other conventional drive mechanisms.
Such scheme is used can bamboo shell quickly to be processed so that the bamboo shell naturally come off is entered
The quick preliminary working of row, utilizes for follow-up bamboo shell and provides convenient.
Bamboo shell postprocessing working procedures:
S21: pretreated bamboo shell is cut into square bamboo shell block;
S22: square bamboo shell block is spliced into Y1 type bamboo shell band and Y2 type bamboo shell band, then
Y1 type bamboo shell band and Y2 type bamboo shell band are carried out (bonding folded code) Combined Processing and makes bamboo shell
Sheet material;
S23: the surface of bamboo coverboard material is carried out grinding process, at the surface printing figure of bamboo coverboard material
Literary composition, carries out cross cutting type by the bamboo coverboard material after printing figure message according to the design of packing box and makes bamboo box
Plate, carries out sticking with paste box process and obtains finished product packing box bamboo box plate.
Wherein, in step S22, bamboo coverboard material is 3 layers of bamboo shell band or 5 layers of bamboo shell band are combined
Constitute.
In step S22, Combined Processing is hot pressing Combined Processing or roll-in Combined Processing.
In step S23, before the surface printing picture and text of bamboo coverboard material, first the surface of bamboo coverboard material is entered
Row cleaning processes.
In step S23, bamboo box plate carries out sticking with paste before box processes and first carries out mounting paper.
The above is only the preferred embodiment of the present invention, it is noted that for the art
Those of ordinary skill for, after knowing content described in the present invention, former without departing from the present invention
On the premise of reason, it is also possible to it is made some equal conversion and replacement, these convert on an equal basis and replace
In generation, also should be regarded as belonging to protection scope of the present invention.
Claims (5)
1. utilize bamboo shell to produce a technique for packing box, refer to bamboo shell is recycled,
It is characterized in that: include bamboo shell pretreatment process and bamboo shell postprocessing working procedures:
Bamboo shell pretreatment process includes operating as follows:
S11: collect the bamboo shell that nature comes off, it is tedded naturally so that the moisture content fall of bamboo shell
To 13~about 15%;
S12: the bamboo shell after naturally tedding loses hair or feathers in depilation device;
S13: the bamboo shell after depilation is soaked 0.5~2.5h in water so that bamboo shell fully absorbs water;
S14: the bamboo shell steaming and decocting 5~8min after soaking, the bamboo shell after steaming and decocting is put in rinsing bowl
Row cleans;
S15: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18~20%, so
After on spreading out device, it is shakeout, the bamboo shell code after shakeouing builds up bundle, then presses
Whole;
Bamboo shell postprocessing working procedures includes operating as follows:
S21: pretreated bamboo shell is cut into square bamboo shell block;
S22: square bamboo shell block is spliced into Y1 type bamboo shell band and Y2 on bamboo shell splicing unit
Type bamboo shell band, then carries out Combined Processing make Y1 type bamboo shell band and Y2 type bamboo shell band
Bamboo coverboard material;
S23: the surface of bamboo coverboard material is carried out grinding process, at the surface printing figure of bamboo coverboard material
Literary composition, makes bamboo box plate by the bamboo coverboard material cross cutting type after printing figure message, carries out bamboo box plate sticking with paste box
Process obtains finished product packing box;
Bamboo shell splicing unit include the Y1 type bamboo shell splicing line for splicing Y1 type bamboo shell band and for
The Y2 type bamboo shell splicing line of splicing Y2 type bamboo shell band;Splicing forms each of Y1 type bamboo shell band
The length direction of bamboo shell block is all consistent with the length direction of Y1 type bamboo shell band, Y1 type bamboo shell band
Material is made up of the joint splicing of each Y1 type bamboo shell unit, and Y1 type bamboo shell unit joint splices for string bamboo shell block
Constitute;Splicing composition Y2 type bamboo shell band each bamboo shell block length direction all with Y2 type bamboo shell band
The length direction of material is perpendicular;Y2 type bamboo shell band is made up of the joint splicing of each Y2 type bamboo shell unit,
Y2 type bamboo shell unit joint is spliced to form for string bamboo shell block;Y1 type bamboo shell splicing line includes bamboo shell
Block is spliced into the first single plate longitudinal splicing machine of Y1 type bamboo shell unit joint and is saved by Y1 type bamboo shell unit
It is spliced into the first horizontally-spliced machine of veneer of Y1 type bamboo shell band;Y2 type bamboo shell splicing line include by
Bamboo shell block is spliced into the second single plate longitudinal splicing machine of Y2 type bamboo shell unit joint and by Y2 type bamboo shell list
Unit's joint is spliced into the second horizontally-spliced machine of veneer of Y2 type bamboo shell band;
Spreading out device includes the feed mechanism arranged in frame A and frame A, and feed mechanism includes using
In the bamboo shell conveyer belt of conveying bamboo shell, bamboo shell conveyer belt is connected with drive mechanism A, and bamboo shell carries
The feed end of band is provided with the bamboo shell chute feeder for pushing bamboo shell to bamboo shell conveyer belt, bamboo chute feeder
Flute length direction consistent with the conveying direction of bamboo shell conveyer belt, the bottom land inner surface of bamboo shell chute feeder
Arrange with the conveyor surface flush of the upper strata belt body of bamboo shell conveyer belt, two cell walls of bamboo shell chute feeder to
The extended guiding extension, inner side of bamboo shell conveyer belt, being provided above bamboo shell of bamboo shell conveyer belt
Carry out shakeouing shakeouts mechanism and the bamboo shell after shakeouing carries out the hot pressure mechanism of hot pressure sizing;Scald
Press mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above, and hot pressure plate is slidably installed along vertical
In frame A, hot pressure plate is connected with drive mechanism D, and it is upper and lower that drive mechanism D orders about hot pressure plate
Mobile;
Depilation device includes the depilation cylinder of skewed layout in frame B and frame B, and lose hair or feathers cylinder
Two ends offer charging aperture and discharging opening respectively, depilation has been provided with convex tendon on inner wall of rotary drum face, convex
The length direction of muscle is consistent with the length direction of depilation cylinder, and convex tendon is on the inwall of depilation cylinder
Length direction along depilation cylinder is layered arrangement, and the convex tendon of adjacent layer is that interleaved shape is arranged,
Depilation cylinder is connected with drive mechanism E.
The technique utilizing bamboo shell to produce packing box the most according to claim 1, its feature exists
In: in step S22, bamboo coverboard material is 3 layers of bamboo shell band or 5 layers of compound composition of bamboo shell band.
The technique utilizing bamboo shell to produce packing box the most according to claim 1, its feature exists
In: in step S22, Combined Processing is hot pressing Combined Processing or roll-in Combined Processing.
The technique utilizing bamboo shell to produce packing box the most according to claim 1, its feature exists
In: in step S23, before the surface printing picture and text of bamboo coverboard material, first the surface of bamboo coverboard material is entered
Row cleaning processes.
The technique utilizing bamboo shell to produce packing box the most according to claim 1, its feature exists
In: in step S23, bamboo box plate carries out sticking with paste before box processes and first carries out mounting paper.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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