CN105855470A - Low-energy-consumption hot-top casting system used for aluminum bar production - Google Patents
Low-energy-consumption hot-top casting system used for aluminum bar production Download PDFInfo
- Publication number
- CN105855470A CN105855470A CN201610367295.5A CN201610367295A CN105855470A CN 105855470 A CN105855470 A CN 105855470A CN 201610367295 A CN201610367295 A CN 201610367295A CN 105855470 A CN105855470 A CN 105855470A
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- CN
- China
- Prior art keywords
- cooling
- inlet pipe
- energy consumption
- water inlet
- low
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
- B22C9/065—Cooling or heating equipment for moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/20—Stack moulds, i.e. arrangement of multiple moulds or flasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a low-energy-consumption hot-top casting system used for aluminum bar production. The hot-top casting system comprises a flow dividing guiding disk (1). A cylindrical casting mold cavity (2) is arranged under the flow dividing guiding disk (1). A cooling cavity (3) is arranged on the outer side of the casting mold cavity (2). The bottom end of the cooling cavity (3) is connected with a cooling pool (5) through a water pump (4). A water inlet pipe (6) and a water outlet pipe (7) are connected with the top end and the bottom end of the side face of the cooling pool (5) correspondingly and are both connected with the cooling cavity (3), and the water inlet pipe (6) is connected with the bottom end of the side face of the cooling cavity (3). The water pump (4) is connected with the water inlet pipe (6). Energy consumption and production cost can be reduced through the hot-top casting system, and the hot-top casting system has the advantages of being high in cooling efficiency, good in cooling effect and convenient to use.
Description
Technical field
The present invention relates to a kind of aluminium bar hot direct casting manufacturing system of production, a kind of energy consumption is low
Aluminium bar produces with hot direct casting manufacturing system.
Background technology
At present, got more and more after aluminium, Way of Remelting Scrap Aluminium by the use of Foundry Production aluminium bar.
In order to aluminium liquid is cast as aluminium bar, hot-top casting device is typically now used to cast；Logical
Aluminium liquid is directed to each casting die cavity by undue conductance lead plate, is being cast by cooling device around rear
Die cavity is outer to be cooled down aluminium liquid, thus realizes the casting of aluminium bar.But, this hot direct casting is made
The energy consumption of device is higher, causes production cost higher；And, cooling effectiveness during cooling is relatively low.
Therefore, the hot-top casting device that existing aluminium bar produces also exists that energy consumption is higher, production cost
The problem that higher and cooling effectiveness is relatively low.
Summary of the invention
It is an object of the invention to, it is provided that the aluminium bar that a kind of energy consumption is low produces to make with hot direct casting and is
System.The present invention can not only reduce energy consumption, also has that production cost is low and that cooling effectiveness is high is excellent
Point.
Technical scheme: the aluminium bar that a kind of energy consumption is low produces with hot direct casting manufacturing system, bag
Include shunting guiding plate, be provided with columned casting die cavity below shunting guiding plate, cast die cavity
Outside be provided with cooling chamber；Cooling chamber bottom is connected by water pump cooling bay, cooling bay
The top of side and bottom are connected to water inlet pipe and outlet pipe；Water inlet pipe and outlet pipe all with
Cooling chamber connects, and water inlet pipe is connected with the bottom of cooling chamber side, outlet pipe and cooling chamber
The height of link position is less than outlet pipe and cooling bay link position；Described water pump is with water inlet pipe even
Connect.
The aluminium bar that aforesaid a kind of energy consumption is low produces with in hot direct casting manufacturing system, and described shunting guides
The two ends of dish are connected to guiding gutter and overfall, and guiding gutter one end is with shunting guiding plate even
Connecing, the other end of guiding gutter connects plugging device.
The low aluminium bar of aforesaid a kind of energy consumption produces with in hot direct casting manufacturing system, described plugging device
Including round table-like block head, block head one end connects pull bar.
The low aluminium bar of aforesaid a kind of energy consumption produces with in hot direct casting manufacturing system, in described guiding gutter
Portion is provided with lautertuns, and the middle part of lautertuns is connected by seam horizontally disposed filter.
The aluminium bar that aforesaid a kind of energy consumption is low produces with in hot direct casting manufacturing system, and described shunting guides
Being provided with the dividing plate of multiple arranged in parallel in the middle part of dish, the both sides of dividing plate are equipped with multiple pod apertures, lead
Discharge orifice is corresponding with the position of casting die cavity.
Compared with prior art, present invention improves over the production of existing aluminium bar and make dress with hot direct casting
Put, by arranging water inlet pipe, outlet pipe and water pump, cooling bay and cooling chamber are connected, thus
Cooling water is recycled between cooling bay and cooling chamber, accelerates to dissipate by the motion of fluid
Heat, thus improve cooling effectiveness, additionally it is possible to recycle cooling water, reduce energy consumption and production
Cost；Meanwhile, water inlet pipe connects top ends and the bottom of cooling chamber of cooling bay, it is possible to from
Cooling water after the bottom of cooling chamber will heat up is pumped to cooling bay, then will drop in cooling bay
The outlet pipe that cooling water after temperature is connected from cooling bay bottom naturally by hydraulic pressure flows into cold
But the middle part in chamber, makes the cooling water in cooling die cavity produce convection current, thus accelerates to cool down following of water
Ring, and cooling water can be made full use of casting die cavity is cooled down, improve cooling effect and cold
But efficiency.Additionally, the present invention is also provided with plugging device to control the flow of aluminium liquid in guiding gutter,
By arranging lautertuns, the contaminant filter in aluminium liquid is removed, will be filtered by dividing plate and pod apertures
After aluminium liquid import in casting die cavity exactly, convenient use.Therefore, the present invention can not only
Reduce energy consumption and production costs, also there is cooling effectiveness height, good cooling results and convenient use
Advantage.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the top view of the present invention.
Being labeled as in accompanying drawing: 1-shunts guiding plate, and 2-casts die cavity, 3-cooling chamber, 4-
Water pump, 5-cooling bay, 6-water inlet pipe, 7-outlet pipe, 8-guiding gutter, 9-overfall, 10-
Plugging device, 11-block head, 12-pull bar, 13-lautertuns, 14-dividing plate, 15-pod apertures.
Detailed description of the invention
The present invention is further illustrated with embodiment below in conjunction with the accompanying drawings, but be not intended as right
The foundation that the present invention limits.
Embodiment.The low aluminium bar of a kind of energy consumption produces with hot direct casting manufacturing system, composition such as Fig. 1,
Shown in 2, including shunting guiding plate 1, below shunting guiding plate 1, it is provided with columned casting
Die cavity 2, the outside of casting die cavity 2 is provided with cooling chamber 3；Water is passed through in cooling chamber 3 bottom
Pump 4 connects cooling bay 5, and top and the bottom of cooling bay 5 side are connected to water inlet pipe
6 and outlet pipe 7；Water inlet pipe 6 and outlet pipe 7 are all connected with cooling chamber 3, and water inlet pipe 6
It is connected with the bottom of cooling chamber 3 side, outlet pipe 7 and the height of cooling chamber 3 link position
Less than outlet pipe 6 and cooling bay 5 link position；Described water pump 4 is connected with water inlet pipe 6.
The two ends of described shunting guiding plate 1 are connected to guiding gutter 8 and overfall 9, water conservancy diversion
Groove 8 one end is connected with shunting guiding plate 1, and the other end of guiding gutter 8 connects plugging device
10；Described plugging device 10 includes round table-like block head 11, and block head 11 one end connects
There is pull bar 12；Being provided with lautertuns 13 in the middle part of described guiding gutter 8, the middle part of lautertuns 13 is passed through
Seam connects horizontally disposed filter；Be provided with in the middle part of described shunting guiding plate 1 multiple side by side
The dividing plate 14 of arrangement, the both sides of dividing plate 14 are equipped with multiple pod apertures 15, pod apertures 15 with
The position of casting die cavity 2 is corresponding.
Operation principle: during use, guiding gutter 8 is connected on the equipment of melting aluminium, aluminium liquid is led
Go out, can control whether aluminium liquid circulates and control aluminium liquid by the block head 11 of plugging device 10
Flow, aluminium liquid is filtered by the filter of the level by arranging in lautertuns 13, right
Guiding gutter 8 after filtration proceeds water conservancy diversion to aluminium liquid；Then flow in shunting guiding plate 1,
Aluminium liquid flows between dividing plate 14, then is flowed downwardly in casting die cavity 2 by pod apertures 15；
When aluminium liquid is too much, additionally it is possible to by overfall 9, unnecessary aluminium liquid poured out shunting guiding plate 1.
During cooling casting, aluminium liquid level is in casting die cavity 2, and chilled water is in cooling chamber 3；Pass through
Cooling water after can being heated up in cooling chamber 3 bottom by water pump 4 and water inlet pipe 6 sends into cooling bay
In 5；Liquid in cooling bay 5 increases, and hydraulic pressure increases, the cooling water of cooling bay 5 bottom
Under hydraulic pressure, flow out cooling bay 5 from outlet pipe 7, then flowed in cooling chamber 3 by outlet pipe 7；
Logical supercooled water flowing in water inlet pipe 6 and outlet pipe 7, it is possible to dispel the heat so that go out
The cooling water temperature in cooling chamber 3 is flowed into relatively low in water pipe 7；In cooling chamber 3, temperature is relatively low
The cooling water that in cooling water and cooling chamber 3, temperature is higher produces convection current, accelerates the circulation of cooling water
And cooling.
Claims (5)
1. the aluminium bar that an energy consumption is low produces with hot direct casting manufacturing system, it is characterised in that: include
Shunting guiding plate (1), shunting guiding plate (1) lower section is provided with columned casting die cavity (2),
The outside of casting die cavity (2) is provided with cooling chamber (3)；Water is passed through in cooling chamber (3) bottom
Pump (4) connects cooling bay (5), and top and the bottom of cooling bay (5) side connect respectively
There are water inlet pipe (6) and outlet pipe (7)；Water inlet pipe (6) and outlet pipe (7) all with cooling
Chamber (3) connects, and water inlet pipe (6) is connected with the bottom of cooling chamber (3) side；Institute
State water pump (4) to be connected with water inlet pipe (6).
The aluminium bar that a kind of energy consumption the most according to claim 1 is low produces to make with hot direct casting
System, it is characterised in that: the two ends of described shunting guiding plate (1) are connected to guiding gutter (8)
With overfall (9), guiding gutter (8) one end is connected with shunting guiding plate (1), guiding gutter (8)
The other end connect have plugging device (10).
The aluminium bar that a kind of energy consumption the most according to claim 2 is low produces to make with hot direct casting
System, it is characterised in that: described plugging device (10) includes round table-like block head (11),
Block head (11) one end connects pull bar (12).
The aluminium bar that a kind of energy consumption the most according to claim 2 is low produces to make with hot direct casting
System, it is characterised in that: described guiding gutter (8) middle part is provided with lautertuns (13), lautertuns (13)
Middle part by seam connect have horizontally disposed filter.
5. produce according to the aluminium bar that a kind of energy consumption described in claim 1,2,3 or 4 is low and use
Hot direct casting manufacturing system, it is characterised in that: described shunting guiding plate (1) middle part be provided with multiple also
The dividing plate (14) of row arrangement, the both sides of dividing plate (14) are equipped with multiple pod apertures (15), lead
Discharge orifice (15) is corresponding with the position of casting die cavity (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610367295.5A CN105855470A (en) | 2016-05-27 | 2016-05-27 | Low-energy-consumption hot-top casting system used for aluminum bar production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610367295.5A CN105855470A (en) | 2016-05-27 | 2016-05-27 | Low-energy-consumption hot-top casting system used for aluminum bar production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105855470A true CN105855470A (en) | 2016-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610367295.5A Pending CN105855470A (en) | 2016-05-27 | 2016-05-27 | Low-energy-consumption hot-top casting system used for aluminum bar production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105855470A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114833312A (en) * | 2022-05-08 | 2022-08-02 | 广西嘉树州驰数据科技有限责任公司 | Aluminum bar casting system and method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050092457A1 (en) * | 2003-11-04 | 2005-05-05 | Jung Chul Park | Device for cooling die casting metallic pattern |
| CN202270956U (en) * | 2011-10-31 | 2012-06-13 | 宁波日锋模具制造有限公司 | Cooling device for casting |
| CN103386478A (en) * | 2012-05-08 | 2013-11-13 | 镇江同舟螺旋桨有限公司 | Cast cooling system of large casting |
| CN205020785U (en) * | 2015-09-30 | 2016-02-10 | 沾益县瑞丰铝业有限责任公司 | Cooling water circulation system is used in aluminum casting production |
| CN105537568A (en) * | 2016-01-13 | 2016-05-04 | 成都佳美嘉科技有限公司 | Novel casting die cooling device |
| CN205798337U (en) * | 2016-05-27 | 2016-12-14 | 湖州荣耀铝业有限公司 | The aluminium bar production hot top casting system that energy consumption is low |
-
2016
- 2016-05-27 CN CN201610367295.5A patent/CN105855470A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050092457A1 (en) * | 2003-11-04 | 2005-05-05 | Jung Chul Park | Device for cooling die casting metallic pattern |
| CN202270956U (en) * | 2011-10-31 | 2012-06-13 | 宁波日锋模具制造有限公司 | Cooling device for casting |
| CN103386478A (en) * | 2012-05-08 | 2013-11-13 | 镇江同舟螺旋桨有限公司 | Cast cooling system of large casting |
| CN205020785U (en) * | 2015-09-30 | 2016-02-10 | 沾益县瑞丰铝业有限责任公司 | Cooling water circulation system is used in aluminum casting production |
| CN105537568A (en) * | 2016-01-13 | 2016-05-04 | 成都佳美嘉科技有限公司 | Novel casting die cooling device |
| CN205798337U (en) * | 2016-05-27 | 2016-12-14 | 湖州荣耀铝业有限公司 | The aluminium bar production hot top casting system that energy consumption is low |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114833312A (en) * | 2022-05-08 | 2022-08-02 | 广西嘉树州驰数据科技有限责任公司 | Aluminum bar casting system and method |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160817 |
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| RJ01 | Rejection of invention patent application after publication |