CN105851920A - Egg product processing method and device and egg products - Google Patents
Egg product processing method and device and egg products Download PDFInfo
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- CN105851920A CN105851920A CN201610229771.7A CN201610229771A CN105851920A CN 105851920 A CN105851920 A CN 105851920A CN 201610229771 A CN201610229771 A CN 201610229771A CN 105851920 A CN105851920 A CN 105851920A
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Abstract
The invention provides an egg product processing method and device and egg products. The egg products can be processed conveniently and fast, and nutritional ingredients of the egg products can be effectively increased and kept. The egg product processing method is characterized by comprising the steps of preparing egg product processing raw materials, wherein egg powder or egg liquid dry substance accounts for 10-70% of the total weight of the processing raw materials, poultry or animal meat accounts for 3-15% of the total weight of the processing raw materials, plant fiber tissue accounts for 5-25% of the processing raw materials, starch accounts for 10-45% of the total weight of the processing raw materials, edible oil accounts for 2-10% of the total weight of the processing raw materials, seasoning accounts for 5-30% of the total weight of the processing raw materials, and water accounts for 0-38% of the total weight of the processing raw materials; mixing the processing raw materials into dough after the processing raw materials are processed in advance; forming the mixed dough in a granular mode; carrying out microwave processing on the materials formed in the granular mode to obtain the granular and/or powdery egg products.
Description
Technical field
The present invention relates to fowls egg products deep process technology field, particularly relate to the processing method of a kind of fowls egg products, device and fowls egg products.
Background technology
With socioeconomic development, material and culture is required to improve constantly by people, and society and rhythm of life are also being accelerated, and instant food emerges rapidly, thus also drives the various development facilitating the relevant industries such as dispensing, supplementary material.
Although current instant food is convenient, but the drawback of its process technology result in the nutrient loss of instant food.As a example by fowls egg products, in prior art, a kind of processing method is to utilize hot air drying fowls egg products, i.e. begin to warm up from the outside of material, moisture evaporates from outside to inside, rate of drying is slow, and be dried for a long time and destroy greatly to nutritional labeling, and the ascites of dried product is poor, it is impossible to reach purpose fast and easily.Also having a kind of processing method is to utilize freezing mode to be dried fowls egg products, although this mode can reach purpose that is quick and that keep fowls egg products nutritional labeling, but its production industrialization continuity is poor, and production cost is too high.Popularization and popular can not be reached.
Therefore, instant food how can be made convenient and swift, the nutritional labeling that can effectively increase and keep again instant food is the Main way that those skilled in the art study.
Summary of the invention
In view of this, the present invention provides the processing method of a kind of fowls egg products, device and fowls egg products, and fowls egg products can be made convenient and swift, can effectively increase and keep again the nutritional labeling of fowls egg products.
For solving above-mentioned technical problem, the present invention provides the processing method of a kind of fowls egg products, including:
Configuration fowls egg products processes raw material, and described fowls egg products processes raw material and includes: powdered egg or egg liquid, birds or meat, Plant fiber's tissue, starch, edible oil, flavouring agent, water;
Wherein, described powdered egg or egg liquid dry process raw material the 10%-70% of gross weight described in accounting for, described birds or meat process raw material the 3%-15% of total amount described in accounting for, described Plant fiber tissue account for described in the 5%-25% that processes raw material, described starch processes raw material the 10%-45% of gross weight described in accounting for, described edible oil processes raw material the 2%-10% of gross weight described in accounting for, described flavouring agent account for described in process raw material the 5%-30% of gross weight, described water account for described in process raw material the 0%-38% of gross weight;
It is blended into dough after the described pretreatment that processes raw material;
The dough mixed is carried out graininess molding;
Material after graininess molding is carried out microwave processing process, it is thus achieved that graininess and/or the fowls egg products of powder;
Fowls egg products after microwave processing being processed, meets granule and/or the powder fowls egg products of pre-set moisture index request through being dried processed acquisition.
Second aspect, the present invention provides the processing unit (plant) of a kind of fowls egg products, including:
Dosing, is used for configuring fowls egg products and processes raw material, and described fowls egg products processes raw material and includes: powdered egg or egg liquid, birds or meat, Plant fiber's tissue, starch, edible oil, flavouring agent, water;
Wherein, described powdered egg or egg liquid dry process raw material the 10%-70% of gross weight described in accounting for, described birds or meat process raw material the 3%-15% of total amount described in accounting for, described Plant fiber tissue account for described in the 5%-25% that processes raw material, described starch processes raw material the 10%-45% of gross weight described in accounting for, described edible oil processes raw material the 2%-10% of gross weight described in accounting for, described flavouring agent account for described in process raw material the 5%-30% of gross weight, described water account for described in process raw material the 0%-38% of gross weight;
Unit made by dough, for being blended into dough after the described pretreatment that processes raw material;
Forming unit, for carrying out graininess molding by the dough mixed;
Microwave processing processing unit, for carrying out microwave processing process by the material after graininess molding, it is thus achieved that graininess and/or the fowls egg products of powder;
Dried unit, the fowls egg products after microwave processing is processed, granule and/or the powder fowls egg products of pre-set moisture index request is met through being dried processed acquisition.
The third aspect, the present invention provides a kind of fowls egg products, and described fowls egg products is processed into according to preceding method.
Having the beneficial effect that of the technique scheme of the present invention:
As seen from the above, in embodiments of the present invention, powdered egg or the rational proportion of egg liquid, Fowl meat and various adjuvants are utilized, it is achieved provide the purpose of the fowls egg products comprising multiple nutritional components;Utilize various raw material rational proportion simultaneously, then through microwave drying processed, define the dehydrating prods of internal fluff structure, thus the fowls egg products heat water realizing the embodiment of the present invention gets final product Fast Restoration, thus reached conveniently purpose;Further, utilize microwave processing technology that material internal moisture can be made the most drastically to distribute, i.e. making dry materials effect in very short time, thus effectively keep the nutritional labeling of material not to be destroyed, also basic stitch is true.Therefore, it is possible to reach the purpose of nutritional labeling and the mouthfeel effectively increasing and keeping fowls egg products.
Accompanying drawing explanation
Fig. 1 is the flow chart of the processing method of the fowls egg products of the embodiment of the present invention one;
Fig. 2 is the flow chart of the processing method of the fowls egg products of the embodiment of the present invention two;
Fig. 3 is the schematic diagram of the processing unit (plant) of the fowls egg products of the embodiment of the present invention three;
Fig. 4 is the structure chart of the processing unit (plant) of the fowls egg products of the embodiment of the present invention three.
Detailed description of the invention
Below in conjunction with drawings and Examples, the detailed description of the invention of the present invention is described in further detail.Following example are used for illustrating the present invention, but are not limited to the scope of the present invention.
As it is shown in figure 1, the processing method of the fowls egg products of the embodiment of the present invention one, including:
Step 101, configuration fowls egg products process raw material, and described fowls egg products processes raw material and includes: powdered egg or egg liquid, birds or meat, Plant fiber's tissue, starch, edible oil, flavouring agent, water;
Wherein, described powdered egg or egg liquid dry process raw material the 10%-70% of gross weight described in accounting for, described birds or meat process raw material the 3%-15% of total amount described in accounting for, described Plant fiber tissue account for described in the 5%-25% that processes raw material, described starch processes raw material the 10%-45% of gross weight described in accounting for, described edible oil processes raw material the 2%-10% of gross weight described in accounting for, described flavouring agent account for described in process raw material the 5%-30% of gross weight, described water account for described in process raw material the 0%-38% of gross weight.
Wherein, described birds or meat can be Carnis Gallus domesticus, beef, duck meat and the meat of other poultry class animal.
Wherein, various raw materials need correct amount.Preferably, described powdered egg or egg liquid dry account for described in process raw material the 35%-45% of gross weight, so can more effectively ensure that the fowls egg products made is after reconstruction in close to the inherent character mouthfeel of real meat particle class and fragrance.
Such as, in concrete operations, as a example by Carnis Gallus domesticus, in above-mentioned processing raw material, described powdered egg or egg liquid dry process raw material the 30% of gross weight described in accounting for, described starch processes raw material the 20% of gross weight described in accounting for, described Carnis Gallus domesticus processes raw material the 8% of gross weight described in accounting for, described Plant fiber tissue processes raw material the 10% of gross weight described in accounting for, described edible oil processes raw material the 2% of gross weight described in accounting for, described water processes raw material the 10% of total amount described in accounting for, described flavouring agent account for described in process raw material the 20% of gross weight.
Wherein, described flavouring agent includes sugar, salt, monosodium glutamate etc., and described edible oil can use Semen Maydis oil.In flavouring agent, the ratio of sugar, salt, monosodium glutamate etc. can according to taste need arrange.
Step 102, after the described pretreatment that processes raw material, it is blended into dough.
Concrete, in mixing apparatus, it is initially charged described powdered egg or egg liquid, starch, adds described birds or meat, Plant fiber's tissue, be subsequently adding by described flavouring agent and the liquid material of described water-solubleization, it is eventually adding described edible oil, in described mixing equipment, is blended into dough.Mixing equipment when mixing by speed, time are controlled, until obtaining till surface is smooth dough.
Step 103, the dough mixed is carried out graininess molding.
Described dough is carried out by the way of cutting mixing equipment or being processed by special type graininess molding.Wherein graininess comprises irregular particle shape and any rule particle shape.Wherein, in carrying out graininess molding, using and cut mixing equipment, coordinate and need space screen cloth, the diameter of the granule formed by machine operation is more than or equal to 1mm and less than or equal to 20mm.
Step 104, the material after graininess molding is carried out microwave processing process, it is thus achieved that graininess and/or the fowls egg products of powder.
In this step, being processed uniformly through microwave processing with one fixed width and thickness by the material after graininess molding, microwave frequency is 2450 ± 50MHz, and process time is the 80-780 second.So can ensure that the microwave uniformity to the material heat treated after molding, so that granule is internally formed the fluffy state of uniform porous, be more conducive to fowls egg products after the drying, heat water energy Fast Restoration.
Step 105, microwave processing is processed after fowls egg products, obtain meet granule and/or the powder fowls egg products of pre-set moisture index request through being dried processed.
Fowls egg products after microwave processing being processed, through being dried processed, sets baking temperature as 0-90 DEG C according to drying line cube area, and assist circulation air quantity, process time is 3-30 minute.The diameter obtaining granule and/or powder fowls egg products obtained after drying processed is less than or equal to 33mm.
As seen from the above, in embodiments of the present invention, powdered egg or the rational proportion of egg liquid, Fowl meat and various adjuvants are utilized, it is achieved provide the purpose of the fowls egg products comprising multiple nutritional components;Utilize various raw material rational proportion simultaneously, then through microwave drying processed, define the dehydrating prods of internal fluff structure, thus the fowls egg products heat water realizing the embodiment of the present invention gets final product Fast Restoration, thus reached conveniently purpose;Further, utilize microwave processing technology that material internal moisture can be made the most drastically to distribute, i.e. making dry materials effect in very short time, thus effectively keep the nutritional labeling of material not to be destroyed, also basic stitch is true.Therefore, it is possible to reach the purpose of nutritional labeling and the mouthfeel effectively increasing and keeping fowls egg products.
As in figure 2 it is shown, on the basis of embodiment one, the embodiment of the present invention two may also include the steps of:
Step 106, by after drying processed obtain fowls egg products screen, it is thus achieved that meet granule and/or the powder fowls egg products of default granularity requirements.
The fowls egg products obtained after drying processed utilizes the mesh screen concussion screening in a diameter of [0mm, 33mm] interval.The granule and/or the powder fowls egg products that obtain after screening are granule or the powdery product that diameter is less than or equal to 33mm.
Process according to the method described above the fowls egg products of acquisition be filbert to dark brown, graininess, there is meat particle class peculiar taste, and its ascites rate is typically more than 200%.Wherein graininess comprises irregular particle shape and any rule particle shape.
Step 107, described granule and/or powder fowls egg products are packed.
During selling, the fowls egg products made according to the method described above can be packed by specification.In packaging process, inner packing uses food plastic packaging bag single or multiple lift heat sealing to process, in order to avoid the dry product moisture absorption;The corrugated case of outer package high intensity is in order to avoid product is affected product appearance form by extraneous extruding.
Description during wherein step 101-105 in Fig. 2 can refer to embodiment one.
As seen from the above, in embodiments of the present invention, powdered egg or the rational proportion of egg liquid, Fowl meat and various adjuvants are utilized, it is achieved provide the purpose of the fowls egg products comprising multiple nutritional components;Utilize various raw material rational proportion simultaneously, then through microwave drying processed, define the dehydrating prods of internal fluff structure, thus the fowls egg products heat water realizing the embodiment of the present invention gets final product Fast Restoration, thus reached conveniently purpose;Further, utilize microwave processing technology that material internal moisture can be made the most drastically to distribute, i.e. making dry materials effect in very short time, thus effectively keep the nutritional labeling of material not to be destroyed, also basic stitch is true.Therefore, it is possible to reach the purpose of nutritional labeling and the mouthfeel effectively increasing and keeping fowls egg products.
As it is shown on figure 3, the processing unit (plant) of the fowls egg products of the embodiment of the present invention three, including:
Dosing 301, is used for configuring fowls egg products and processes raw material, and described fowls egg products processes raw material and includes: powdered egg or egg liquid, birds or meat, Plant fiber's tissue, starch, edible oil, flavouring agent, water;
Wherein, described powdered egg or egg liquid dry process raw material the 10%-70% of gross weight described in accounting for, described birds or meat process raw material the 3%-15% of total amount described in accounting for, described Plant fiber tissue account for described in the 5%-25% that processes raw material, described starch processes raw material the 10%-45% of gross weight described in accounting for, described edible oil processes raw material the 2%-10% of gross weight described in accounting for, described flavouring agent account for described in process raw material the 5%-30% of gross weight, described water account for described in process raw material the 0%-38% of gross weight.
Unit 302 made by dough, for being blended into dough after the described pretreatment that processes raw material;
Forming unit 303, for carrying out graininess molding by the dough mixed;
Microwave processing processing unit 304, for carrying out microwave processing process by the material after graininess molding, it is thus achieved that graininess and/or the fowls egg products of powder;
Dried unit 305, the fowls egg products after microwave processing is processed, granule and/or the powder fowls egg products of pre-set moisture index request is met through being dried processed acquisition.
Concrete, described dough make unit 301 specifically for: processing raw material of adding in the following order is carried out being mixed into dough: be initially charged described powdered egg or egg liquid, starch, add described birds or meat, Plant fiber's tissue, it is subsequently adding by described flavouring agent and the liquid material of described water-solubleization, is eventually adding described edible oil.
Described forming unit 303 specifically for: described dough is carried out by the way of cutting mixing equipment or being processed by special type graininess molding.
Described microwave processing processing unit 304 when carrying out microwave processing and processing by the material after described graininess molding, and microwave frequency is 2450 ± 50MHz, and process time is the 80-780 second.
Concrete, the described dried unit 305 fowls egg products after microwave processing being processed, through being dried processed, sets baking temperature as 0-90 DEG C according to drying line cube area, and assist circulation air quantity, process time is 3-30 minute.
As shown in Figure 4, the device of the embodiment of the present invention three also includes:
Screening unit 306, for screening the fowls egg products obtained after drying processed, it is thus achieved that meet granule and/or the powder fowls egg products of default granularity requirements;Packaging unit 307, for packing described granule and/or powder fowls egg products.In packaging process, the food that inner packing uses plastic packaging bag single or multiple lift heat sealing processes, in order to avoid the dry product moisture absorption;The corrugated case of outer package high intensity is in order to avoid product is affected product appearance form by extraneous extruding, shock.
Wherein, described screening unit 306 utilizes the mesh screen concussion screening of a diameter of [0mm, 33mm] specifically for the fowls egg products obtained after drying processed.The granule and/or the powder fowls egg products that obtain after screening are granule or the powdery product that diameter is less than or equal to 33mm.
The operation principle of the device of the embodiment of the present invention can refer to the description of preceding method embodiment.
As seen from the above, in embodiments of the present invention, powdered egg or the rational proportion of egg liquid, Fowl meat and various adjuvants are utilized, it is achieved provide the purpose of the fowls egg products comprising multiple nutritional components;Utilize various raw material rational proportion simultaneously, then through microwave drying processed, define the dehydrating prods of internal fluff structure, thus the fowls egg products heat water realizing the embodiment of the present invention gets final product Fast Restoration, thus reached conveniently purpose;Further, utilize microwave processing technology that material internal moisture can be made the most drastically to distribute, i.e. making dry materials effect in very short time, thus effectively keep the nutritional labeling of material not to be destroyed, also basic stitch is true.Therefore, it is possible to reach the purpose of nutritional labeling and the mouthfeel effectively increasing and keeping fowls egg products.
Fourth embodiment of the invention additionally provides the fowls egg products that a kind of processing method according to the embodiment of the present invention obtains.This fowls egg products is graininess, internal in cellular, and heat water can quickly absorb water recovery, can be widely used in instant, instant food.
The above is the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, on the premise of without departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (22)
1. the processing method of a fowls egg products, it is characterised in that including:
Configuration fowls egg products processes raw material, and described fowls egg products processes raw material and includes: powdered egg or egg liquid, birds or meat, Plant fiber's tissue, starch, edible oil, flavouring agent, water;
Wherein, described powdered egg or egg liquid dry process raw material the 10%-70% of gross weight described in accounting for, described birds or meat process raw material the 3%-15% of total amount described in accounting for, described Plant fiber tissue account for described in the 5%-25% that processes raw material, described starch processes raw material the 10%-45% of gross weight described in accounting for, described edible oil processes raw material the 2%-10% of gross weight described in accounting for, described flavouring agent account for described in process raw material the 5%-30% of gross weight, described water account for described in process raw material the 0%-38% of gross weight;
It is blended into dough after the described pretreatment that processes raw material;
The dough mixed is carried out graininess molding;
Material after graininess molding is carried out microwave processing process, it is thus achieved that graininess and/or the fowls egg products of powder;
Fowls egg products after microwave processing being processed, meets granule and/or the powder fowls egg products of pre-set moisture index request through being dried processed acquisition.
Method the most according to claim 1, it is characterised in that described method also includes:
The fowls egg products obtained after drying processed is screened, it is thus achieved that meet granule and/or the powder fowls egg products of default granularity requirements.
Method the most according to claim 1, it is characterised in that described include being blended into dough after the described pretreatment that processes raw material:
Described powdered egg or egg liquid, starch it is initially charged in mixing apparatus, add described birds or meat, Plant fiber's tissue, it is subsequently adding by described flavouring agent and the liquid material of described water-solubleization, is eventually adding described edible oil, in described mixing equipment, be blended into dough.
Method the most according to claim 1, it is characterised in that described the dough mixed is carried out graininess molding include:
Described dough is carried out by the way of cutting mixing equipment or being processed by special type graininess molding.
Method the most according to claim 4, it is characterised in that described in carry out the diameter of the fowls egg products after graininess molding more than or equal to 1mm and less than or equal to 20mm.
Method the most according to claim 1, it is characterised in that when the material after described graininess molding carrying out microwave processing and processing, microwave frequency is 2450 ± 50MHz, and process time is the 80-780 second.
Method the most according to claim 6, it is characterised in that the fowls egg products after microwave processing being processed, through being dried processed, sets baking temperature as 0-90 DEG C according to drying line cube area, and assist circulation air quantity, process time is 3-30 minute.
Method the most according to claim 7, it is characterised in that the diameter obtaining granule and/or powder fowls egg products obtained after drying processed is less than or equal to 33mm.
Method the most according to claim 2, it is characterised in that described the fowls egg products obtained after drying processed is carried out screening includes:
The fowls egg products obtained after drying processed utilizes the mesh screen concussion screening of a diameter of [0mm, 33mm].
Method the most according to claim 9, it is characterised in that the granule and/or the powder fowls egg products that obtain after screening are granule or the powdery product that diameter is less than or equal to 33mm.
11. according to the arbitrary described method of claim 1-9, it is characterised in that described method also includes:
Described granule and/or powder fowls egg products are packed.
12. methods according to claim 1, it is characterised in that described powdered egg or egg liquid dry account for described in process raw material the 35%-45% of gross weight.
13. methods according to claim 12, it is characterized in that, described powdered egg or egg liquid dry process raw material the 30% of gross weight described in accounting for, described starch processes raw material the 20% of gross weight described in accounting for, described birds or meat process raw material the 8% of gross weight described in accounting for, described Plant fiber tissue processes raw material the 10% of gross weight described in accounting for, described edible oil processes raw material the 2% of gross weight described in accounting for, described water processes raw material the 10% of total amount described in accounting for, described flavouring agent account for described in process raw material the 20% of gross weight.
The processing unit (plant) of 14. 1 kinds of fowls egg products, it is characterised in that including:
Dosing, is used for configuring fowls egg products and processes raw material, and described fowls egg products processes raw material and includes: powdered egg or egg liquid, birds or meat, Plant fiber's tissue, starch, edible oil, flavouring agent, water;
Wherein, described powdered egg or egg liquid dry process raw material the 10%-70% of gross weight described in accounting for, described birds or meat process raw material the 3%-15% of total amount described in accounting for, described Plant fiber tissue account for described in the 5%-25% that processes raw material, described starch processes raw material the 10%-45% of gross weight described in accounting for, described edible oil processes raw material the 2%-10% of gross weight described in accounting for, described flavouring agent account for described in process raw material the 5%-30% of gross weight, described water account for described in process raw material the 0%-38% of gross weight;
Unit made by dough, for being blended into dough after the described pretreatment that processes raw material;
Forming unit, for carrying out graininess molding by the dough mixed;
Microwave processing processing unit, for carrying out microwave processing process by the material after graininess molding, it is thus achieved that graininess and/or the fowls egg products of powder;
Dried unit, the fowls egg products after microwave processing is processed, granule and/or the powder fowls egg products of pre-set moisture index request is met through being dried processed acquisition.
15. devices according to claim 14, it is characterised in that described device also includes:
Screening unit, for screening the fowls egg products obtained after drying processed, it is thus achieved that meet granule and/or the powder fowls egg products of default granularity requirements.
16. devices according to claim 14, it is characterised in that described dough make unit specifically for: processing raw material of adding in the following order is carried out being mixed into dough:
It is initially charged described powdered egg or egg liquid, starch, adds described birds or meat, Plant fiber's tissue, be subsequently adding by described flavouring agent and the liquid material of described water-solubleization, be eventually adding described edible oil.
17. devices according to claim 14, it is characterised in that described forming unit specifically for:
Described dough is carried out by the way of cutting mixing equipment or being processed by special type graininess molding.
18. devices according to claim 14, it is characterised in that described microwave processing processing unit when carrying out microwave processing and processing by the material after described graininess molding, and microwave frequency is 2450 ± 50MHz, and process time is the 80-780 second.
19. devices according to claim 14, it is characterized in that, described dried unit fowls egg products after microwave processing being processed, through being dried processed, sets baking temperature as 0-90 DEG C according to drying line cube area, assist circulation air quantity, process time is 3-30 minute.
20. devices according to claim 15, it is characterised in that described screening unit utilizes the mesh screen concussion screening of a diameter of [0mm, 33mm] specifically for the fowls egg products obtained after drying processed.
21. according to the arbitrary described device of claim 14-20, it is characterised in that described device also includes:
Packaging unit, for packing described granule and/or powder fowls egg products.
22. 1 kinds of fowls egg products, it is characterised in that described fowls egg products is processed into according to the arbitrary described method of claim 1-10.
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CN101606726A (en) * | 2008-06-16 | 2009-12-23 | 太阳化学株式会社 | Egg machining cooking food |
CN103238865A (en) * | 2012-12-12 | 2013-08-14 | 吉林金翼食品有限公司 | Egg product as well as method and device for processing egg product |
CN105249288A (en) * | 2015-09-07 | 2016-01-20 | 李新民 | System and method used for making roasting egg |
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2016
- 2016-04-14 CN CN201610229771.7A patent/CN105851920A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101606726A (en) * | 2008-06-16 | 2009-12-23 | 太阳化学株式会社 | Egg machining cooking food |
CN103238865A (en) * | 2012-12-12 | 2013-08-14 | 吉林金翼食品有限公司 | Egg product as well as method and device for processing egg product |
CN105249288A (en) * | 2015-09-07 | 2016-01-20 | 李新民 | System and method used for making roasting egg |
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