CN105851837A - Production method of instant straight rice noodles compounded from rice and potatoes - Google Patents

Production method of instant straight rice noodles compounded from rice and potatoes Download PDF

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Publication number
CN105851837A
CN105851837A CN201610195921.7A CN201610195921A CN105851837A CN 105851837 A CN105851837 A CN 105851837A CN 201610195921 A CN201610195921 A CN 201610195921A CN 105851837 A CN105851837 A CN 105851837A
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rice
flour
lactic acid
acid bacteria
noodles
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潘军辉
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Nanchang University
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Nanchang University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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Abstract

The invention relates to a production method of instant straight rice noodles compounded from rice and potatoes, and belongs to the technical field of food processing. The production method is characterized in that potato starch and milled long grain nonglutinous rice are used as raw materials, and composite microbes (lactic acid bacteria and microzyme) are used for performing restrictive fermentation on the blended rice flour, so that the nutrition factors of the rice noodles are increased; besides, the rehydration performance of the rice noodles is improved. In the fermentation process, part of the rice flour is restrictively degraded, and generated ethanol forces the rice noodles to form hole structures in a dual-screw extruding process. Due to cavitation and internal and external homogeneous drying effects during radio frequency-microwave pulse synergetic drying, the rehydration performance of the instant straight rice noodles is further improved. The instant straight rice noodles prepared by the production method disclosed by the invention are low in noodle breaking rate, good in rehydration performance, and good in eating quality.

Description

A kind of production method of rice Rhizoma Solani tuber osi composite instant straight rice-flour noodles
Technical field
The present invention relates to the production method of a kind of rice Rhizoma Solani tuber osi composite instant straight rice-flour noodles, belong to food processing skill Art field.
Background technology
Rice flour be deeply liked by people, time-honored traditional food.The traditional processing technology of straight rice-flour noodles is: Early rice → immersion → pulverizing → extrusion cooking → aging 1 → multiple steams → aging 2 → wash and dress → be dried → cut → Sterilization → packaging.This rice flour molecular structure produced through fashion of extrusion is closely, instant the lowest, needs to steam Boil and could eat.Therefore, the straight rice-flour noodles that facilitates of instant type has good market prospect.
Radio frequency is a kind of high-frequency ac electromagnetic wave, and its frequency range is 3kHz-300MHz.Radio frequency can be penetrated into thing Material is internal, causes the concussion of the internally charged ion of material to migrate, and converts electrical energy into heat energy, thus reaches heating Purpose.The advantages such as the heating of radio frequency distinctive selectivity, moisture content self-balancing effect and energy penetrating depths are big It is allowed to quick compared with traditional heating mode, uniformly heats, at the bottom of temperature of charge, drying energy penetration depth simultaneously Greatly.
Microwave is frequency at the electric wave of 300 megahertzs-300000 megahertzs.When being dried material and being placed in microwave field, Polar molecule swings back and forth with the high frequency of per second tens, rubs, and microwave electric field can be converted into the heat energy in medium, Temperature of charge is raised, and moisture spreads the most from inside to outside.Microwave drying is that endogenous heating is so that do The dry time is greatly shortened, but owing to distribution problem and the material internal polar molecules skewness of microwave field make Conventional microwave has been dried non-uniform phenomenon and has produced.In order to overcome the inhomogeneities of microwave drying, the present invention uses micro- Wave impulse is dried, and forms pressure differential by intermittent air inlet in drying chamber, thus produces spouted air-flow, Any point in microwave field can be caused it to move to material, thus alleviate the phenomenon that heating is uneven, keep away Exempt from the appearance burnt a little, improve product quality.
In natural fermentation rice, dominant microflora is lactic acid bacteria and yeast, the lactic acid meeting produced in sweat Make the protein dissolution of rice flour so that it is be more easy to absorb, improve the utilization rate of rice protein;After fermentation in rice flour directly Chain content of starch and average degree of polymerization increase, and rice flour grain diameter is more uniform, advantageously forms even compact Gel so that more chewy, smooth when rice flour eats.
Summary of the invention
The inconvenient problem poor, edible for tradition straight rice-flour noodles rehydration, it is provided that one can improve rice flour simultaneously The method of rehydration, Cooking Quality and nutritive value.
The present invention solves described technical problem and be the technical scheme is that a kind of rice Rhizoma Solani tuber osi composite instant is straight The production method of bar rice flour:
(1) production technology is: early rice → immersion → pulverizing → interpolation potato starch, mixing → restricted Fermentation → twin-screw extruder → aging → steam again → wash and dress → radio frequency-microwave pulse combined drying → straight rice-flour noodles is cut Cut → pack;
(2) the interpolation potato starch in production technology is: potato starch with the mass ratio of early rice is 15:85;
(3) the restricted fermentation in production technology is: respectively with 34-36 DEG C of pure water heat-insulation soaking lactic acid bacteria and Yeast 30-32min obtains lactic acid bacteria suspension and yeast suspension;Lactic acid bacteria suspension is added Rice & peanut milk mixing, in 36-38 DEG C of constant-temperature enclosed fermentation 1.8-2.0h, fully mixes thoroughly, in 36-38 after then yeast suspension being added Rice & peanut milk DEG C ferment at constant temperature 2.6-2.8h, obtains restricted fermentation Rice & peanut milk;Wherein the addition of yeast seeds is 3.6-3.8 ×109Cfu/100g rice flour, the addition of lactic acid bacteria is 2.0-2.2 × 1010Cfu/100g rice flour;
(4) radio frequency in production technology-microwave pulse combined drying is: the polar plate spacing of radio-frequency seasoning 21-22cm, temperature 52-54 DEG C, radio-frequency power is 1.8-2.0w/g, radio-frequency seasoning 24-26min;Radio frequency processing After carry out microwave pulse and be dried, microwave intensity 24-26w/g, temperature controls as 65-67 DEG C, and the intermittent time is 2min, be dried to straight rice-flour noodles water content be 10-12%.
Realize especially by following steps:
(1) raw material soaking: choose early rice, eluriates more than 3 times, soaks 3-4h in 20-36 DEG C of water;
(2) pulverize: pulverizing with 60 mesh mesh screen beater disintegrating machines, rice flour is crossed 80 mesh mesh screens, obtained Rice & peanut milk;
(3) adding potato starch: add potato starch, mixing in Rice & peanut milk, regulation rice flour moisture contains Amount is 36-38%;Potato starch is 15:85 with the mass ratio of early rice;
(4) restricted fermentation: respectively with 34-36 DEG C of pure water heat-insulation soaking lactic acid bacteria and yeast 30-32min Obtain lactic acid bacteria suspension and yeast suspension;Lactic acid bacteria suspension is added Rice & peanut milk mixing, constant-temperature enclosed in 36-38 DEG C Fermentation 1.8-2.0h, fully mixes thoroughly, in 36-38 DEG C of ferment at constant temperature after then yeast suspension being added Rice & peanut milk 2.6-2.8h, obtain restricted fermentation Rice & peanut milk;Wherein the addition of yeast seeds is 3.6-3.8 × 109cfu/100g Rice flour, the addition of lactic acid bacteria is 2.0-2.2 × 1010Cfu/100g rice flour;
(5) extruding: carry out squeezing powder by twin (double) screw extruder by the material mixed;
(6) aging: the rice stick squeezed out is sent into temperature 40~46 DEG C, old in the environment of humidity 85%~90% Change 22~24h;
(7) multiple steaming: the rice stick after aging is sent in steamer, steams 2~4min again;
(8) wash and dress: the rice stick after multiple steaming is put into pond and soaks 1~2min, remove residual on rice flour Tell slurry, hang combing;
(9) radio frequency-microwave pulse combined drying: the polar plate spacing 21-22cm of radio-frequency seasoning, temperature 52-54 DEG C, radio-frequency power is 1.8-2.0w/g, radio-frequency seasoning 24-26min;Carry out microwave pulse after radio frequency processing to be dried, Microwave intensity 24-26w/g, temperature controls as 65-67 DEG C, and the intermittent time is 2min, is dried to straight rice-flour noodles and contains The water yield is 10-12%;
(10) straight rice-flour noodles cutting, packaging.
One of present invention process difference from prior art is:
1, use compound bacteria (lactic acid bacteria and yeast) that rice flour is fermented, add protein in rice flour Stripping quantity, improve the nutritive value of rice flour.After fermentation, rice flour mean diameter is 8-20 μm, is more beneficial for Forming the gel of even compact, the rice flour made has preferable mouthfeel, smooth surface.Sweat produces simultaneously Ethanol, be squeezed during squeezing powder and combined drying and heat effect and discharge, form pore space structure, Contribute to promoting the rehydration performance of rice flour.
2, an aging process is used, the ageing time after the extruding of proper extension rice flour, and steam laggard again at rice flour Row is quickly washed and dressed, and controls the aging of rice flour.
3, use radio frequency-microwave pulse combined drying, alleviate the phenomenon that heating is uneven, rice flour hole can be increased Structure, improves rehydration performance, avoids the appearance burnt a little simultaneously, improve product quality.
Detailed description of the invention
Below in conjunction with embodiment, the present invention will be further described.The mensuration of reconstitution rate: accurately weigh and facilitate vertical bar Rice flour finished product A g is placed in beaker, adds 5 times of boiling water and adds a cover rehydration immediately and drain immediately after 8 minutes and use Filter paper blots weigh B g, reconstitution rate B/A of surface moisture and represents.
Embodiment 1:
(1) raw material soaking: early rice roguing, eluriates 4 times, soaks 3h in 36 DEG C of water;
(2) pulverizing: pulverize with 60 mesh mesh screen beater disintegrating machines, rice flour is crossed 80 mesh mesh screens, is obtained Rice & peanut milk, Regulation rice flour moisture is 36%;
(3) breading: use mixer mix homogeneously;
(4) extruding: carry out squeezing powder by twin (double) screw extruder by the material mixed;
(5) aging: the rice stick squeezed out is sent into aging 22h in the environment of temperature 46 DEG C, humidity 90%;
(6) multiple steaming: the rice stick after aging is sent in steamer, steams 2min again;
(7) wash and dress: the rice stick after multiple steaming being put into pond and soaks 2min, on removing rice flour, residual tells Slurry, hangs combing;
(8) hot air drying: hot blast temperature be 50 DEG C be dried to straight rice-flour noodles water content be 10%;
(9) straight rice-flour noodles cutting, packaging.
Embodiment 2:
(1) raw material soaking: early rice roguing, eluriates 4 times, soaks 3h in 36 DEG C of water;
(2) pulverize: pulverizing with 60 mesh mesh screen beater disintegrating machines, rice flour is crossed 80 mesh mesh screens, obtained Rice & peanut milk;
(3) adding potato starch: add potato starch, mixing in Rice & peanut milk, regulation rice flour moisture contains Amount is 36%;Potato starch is 15:85 with the mass ratio of early rice;
(4) extruding: carry out squeezing powder by twin (double) screw extruder by the material mixed;
(5) aging: the rice stick squeezed out is sent into aging 22h in the environment of temperature 46 DEG C, humidity 90%;
(6) multiple steaming: the rice stick after aging is sent in steamer, steams 2min again;
(7) wash and dress: the rice stick after multiple steaming being put into pond and soaks 2min, on removing rice flour, residual tells Slurry, hangs combing;
(8) hot air drying: hot blast temperature be 50 DEG C be dried to straight rice-flour noodles water content be 10%;
(9) straight rice-flour noodles cutting, packaging.
Embodiment 3:
(1) raw material soaking: early rice roguing, eluriates 4 times, soaks 3h in 36 DEG C of water;
(2) pulverize: pulverizing with 60 mesh mesh screen beater disintegrating machines, rice flour is crossed 80 mesh mesh screens, obtained Rice & peanut milk;
(3) adding potato starch: add potato starch, mixing in Rice & peanut milk, regulation rice flour moisture contains Amount is 36%;Potato starch is 15:85 with the mass ratio of early rice;
(4) restricted fermentation: obtain newborn with 34 DEG C of pure water heat-insulation soaking lactic acid bacterias and yeast 32min respectively Acid bacteria suspension and yeast suspension;Lactic acid bacteria suspension is added Rice & peanut milk mixing, in 38 DEG C of constant-temperature enclosed fermentation 1.8h, Then fully mix thoroughly after yeast suspension being added Rice & peanut milk, in 36 DEG C of ferment at constant temperature 2.8h, obtain restricted Ferment Rice & peanut milk;Wherein the addition of yeast seeds is 3.8 × 109Cfu/100g rice flour, the addition of lactic acid bacteria is 2.0×1010Cfu/100g rice flour;
(5) extruding: carry out squeezing powder by twin (double) screw extruder by the material mixed;
(6) aging: the rice stick squeezed out is sent into aging 22h in the environment of temperature 46 DEG C, humidity 90%;
(7) multiple steaming: the rice stick after aging is sent in steamer, steams 2min again;
(8) wash and dress: the rice stick after multiple steaming being put into pond and soaks 2min, on removing rice flour, residual tells Slurry, hangs combing;
(9) hot air drying: hot blast temperature be 50 DEG C be dried to straight rice-flour noodles water content be 10%;
(10) straight rice-flour noodles cutting, packaging.
Embodiment 4:
(1) raw material soaking: early rice roguing, eluriates 4 times, soaks 3h in 36 DEG C of water;
(2) pulverize: pulverizing with 60 mesh mesh screen beater disintegrating machines, rice flour is crossed 80 mesh mesh screens, obtained Rice & peanut milk;
(3) adding potato starch: add potato starch, mixing in Rice & peanut milk, regulation rice flour moisture contains Amount is 36%;Potato starch is 15:85 with the mass ratio of early rice;
(4) restricted fermentation: obtain newborn with 34 DEG C of pure water heat-insulation soaking lactic acid bacterias and yeast 32min respectively Acid bacteria suspension and yeast suspension;Lactic acid bacteria suspension is added Rice & peanut milk mixing, in 38 DEG C of constant-temperature enclosed fermentation 1.8h, Then fully mix thoroughly after yeast suspension being added Rice & peanut milk, in 36 DEG C of ferment at constant temperature 2.8h, obtain restricted Ferment Rice & peanut milk;Wherein the addition of yeast seeds is 3.8 × 109Cfu/100g rice flour, the addition of lactic acid bacteria is 2.0×1010Cfu/100g rice flour;
(5) extruding: carry out squeezing powder by twin (double) screw extruder by the material mixed;
(6) aging: the rice stick squeezed out is sent into aging 22h in the environment of temperature 46 DEG C, humidity 90%;
(7) multiple steaming: the rice stick after aging is sent in steamer, steams 2min again;
(8) wash and dress: the rice stick after multiple steaming being put into pond and soaks 2min, on removing rice flour, residual tells Slurry, hangs combing;
(9) microwave pulse is dried: microwave intensity 24w/g, and it is 65 DEG C that temperature controls, and the intermittent time is 2min, Be dried to straight rice-flour noodles water content be 10%;
(10) straight rice-flour noodles cutting, packaging.
Embodiment 5:
(1) raw material soaking: early rice roguing, eluriates 4 times, soaks 3h in 36 DEG C of water;
(2) pulverize: pulverizing with 60 mesh mesh screen beater disintegrating machines, rice flour is crossed 80 mesh mesh screens, obtained Rice & peanut milk;
(3) adding potato starch: add potato starch, mixing in Rice & peanut milk, regulation rice flour moisture contains Amount is 36%;Potato starch is 15:85 with the mass ratio of early rice;
(4) restricted fermentation: obtain newborn with 34 DEG C of pure water heat-insulation soaking lactic acid bacterias and yeast 32min respectively Acid bacteria suspension and yeast suspension;Lactic acid bacteria suspension is added Rice & peanut milk mixing, in 38 DEG C of constant-temperature enclosed fermentation 1.8h, Then fully mix thoroughly after yeast suspension being added Rice & peanut milk, in 36 DEG C of ferment at constant temperature 2.8h, obtain restricted Ferment Rice & peanut milk;Wherein the addition of yeast seeds is 3.8 × 109Cfu/100g rice flour, the addition of lactic acid bacteria is 2.0×1010Cfu/100g rice flour;
(5) extruding: carry out squeezing powder by twin (double) screw extruder by the material mixed;
(6) aging: the rice stick squeezed out is sent into aging 22h in the environment of temperature 46 DEG C, humidity 90%;
(7) multiple steaming: the rice stick after aging is sent in steamer, steams 2min again;
(8) wash and dress: the rice stick after multiple steaming being put into pond and soaks 2min, on removing rice flour, residual tells Slurry, hangs combing;
(9) radio frequency-microwave pulse combined drying: the polar plate spacing 22cm of radio-frequency seasoning, temperature 54 DEG C, penetrate Frequently power is 2.0w/g, radio-frequency seasoning 24min;Carry out microwave pulse after radio frequency processing to be dried, microwave intensity 24w/g, temperature control be 65 DEG C, the intermittent time is 2min, be dried to straight rice-flour noodles water content be 10%;
(10) straight rice-flour noodles cutting, packaging.
Index determining and effect analysis:
Strip-breaking rate (%) Tell slurry rate (%) Reconstitution rate Sense organ overall merit (1-10 divides)
Embodiment 1 3.5 6.9 2.0 7.3
Embodiment 2 2.6 5.6 2.1 7.5
Embodiment 3 2.5 5.5 2.8 8.6
Embodiment 4 2.5 5.5 3.1 8.8
Embodiment 5 2.6 5.4 3.4 9.1
The index determining result of comparative example 1 and 2 understands, after adding potato starch, and the strip-breaking rate of product Substantially reduce with telling slurry rate.
The index determining result of comparative example 2 and 3 understands, and adds compound bacteria, fermented during breading The restricted degraded of decimetre powder in the middle part of journey, the ethanol of generation forces rice flour to produce hole knot during twin-screw extruder Structure, ethanol squeeze powder and dry time effusion, contribute to rice flour formed pore space structure, promote straight rice-flour noodles rehydration Performance and organoleptic quality, and the strip-breaking rate of product will not be increased and tell slurry rate.
Comparative example 3,4 and 5 understands, and uses radio frequency-microwave pulse combined drying to have synergism, Product quality promotes (telling the reduction of slurry rate, rehydration enhancing, organoleptic quality more preferably) further.In embodiment 3 In, hot air drying easily forms " duricrust " (i.e. drying layer), hinders rice internal moisture on rice flour surface Effusion and the formation of pore space structure, cavitation effect is the best.Embodiment 5 uses radio frequency and microwave cooperating to be dried, tool The advantages such as selective heating, moisture content self-balancing effect and energy penetrating depths are big, avoid heating simultaneously Unequal phenomenon is obvious for the organoleptic quality and the rehydration impact of performance improving convenient rice flour noodles.

Claims (1)

1. a production method for rice Rhizoma Solani tuber osi composite instant straight rice-flour noodles, is primarily characterized in that:
(1) production technology is: early rice → immersion → pulverizing → interpolation potato starch, mixing → restricted Fermentation → twin-screw extruder → aging → steam again → wash and dress → radio frequency-microwave pulse combined drying → straight rice-flour noodles is cut Cut → pack;
(2) the interpolation potato starch in production technology is: potato starch with the mass ratio of early rice is 15:85;
(3) the restricted fermentation in production technology is: respectively with 34-36 DEG C of pure water heat-insulation soaking lactic acid bacteria and Yeast 30-32min obtains lactic acid bacteria suspension and yeast suspension;Lactic acid bacteria suspension is added Rice & peanut milk mixing, in 36-38 DEG C of constant-temperature enclosed fermentation 1.8-2.0h, fully mixes thoroughly, in 36-38 after then yeast suspension being added Rice & peanut milk DEG C ferment at constant temperature 2.6-2.8h, obtains restricted fermentation Rice & peanut milk;Wherein the addition of yeast seeds is 3.6-3.8 ×109Cfu/100g rice flour, the addition of lactic acid bacteria is 2.0-2.2 × 1010Cfu/100g rice flour;
(4) radio frequency in production technology-microwave pulse combined drying is: the polar plate spacing of radio-frequency seasoning 21-22cm, temperature 52-54 DEG C, radio-frequency power is 1.8-2.0w/g, radio-frequency seasoning 24-26min;Radio frequency processing After carry out microwave pulse and be dried, microwave intensity 24-26w/g, temperature controls as 65-67 DEG C, and the intermittent time is 2min, be dried to straight rice-flour noodles water content be 10-12%.
CN201610195921.7A 2016-03-31 2016-03-31 Production method of instant straight rice noodles compounded from rice and potatoes Pending CN105851837A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111700222A (en) * 2020-06-29 2020-09-25 广西科技大学 Rice noodle preparation method for improving flavoring effect of rice noodles
CN112088997A (en) * 2020-09-08 2020-12-18 湖南康洁食品科技发展有限公司 Production method of fermented instant rice noodles
CN112869008A (en) * 2021-02-05 2021-06-01 四川农业大学 Noodles based on fermented mashed potatoes and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102511725A (en) * 2011-12-12 2012-06-27 娄底市同星米业有限公司 Production method of fermented instant rice noodles
CN103461462A (en) * 2013-09-25 2013-12-25 宁波海通食品科技有限公司 Method for preparing burdock granules for conditioning through combined even drying of radio frequency pretreatment and microwave pulse spouting
CN103844175A (en) * 2014-02-18 2014-06-11 南昌大学 Method for producing instant straight rice vermicelli
CN105360894A (en) * 2015-10-15 2016-03-02 遵义市杨老大食品有限责任公司 Potato rice noodles

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102511725A (en) * 2011-12-12 2012-06-27 娄底市同星米业有限公司 Production method of fermented instant rice noodles
CN103461462A (en) * 2013-09-25 2013-12-25 宁波海通食品科技有限公司 Method for preparing burdock granules for conditioning through combined even drying of radio frequency pretreatment and microwave pulse spouting
CN103844175A (en) * 2014-02-18 2014-06-11 南昌大学 Method for producing instant straight rice vermicelli
CN105360894A (en) * 2015-10-15 2016-03-02 遵义市杨老大食品有限责任公司 Potato rice noodles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111700222A (en) * 2020-06-29 2020-09-25 广西科技大学 Rice noodle preparation method for improving flavoring effect of rice noodles
CN112088997A (en) * 2020-09-08 2020-12-18 湖南康洁食品科技发展有限公司 Production method of fermented instant rice noodles
CN112869008A (en) * 2021-02-05 2021-06-01 四川农业大学 Noodles based on fermented mashed potatoes and preparation method thereof
CN112869008B (en) * 2021-02-05 2022-03-15 四川农业大学 Noodles based on fermented mashed potatoes and preparation method thereof

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Application publication date: 20160817