CN105842139A - Method for determining percolation threshold of pressure-sensitive microspheres in nonlinear insulation material - Google Patents

Method for determining percolation threshold of pressure-sensitive microspheres in nonlinear insulation material Download PDF

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CN105842139A
CN105842139A CN201610211322.XA CN201610211322A CN105842139A CN 105842139 A CN105842139 A CN 105842139A CN 201610211322 A CN201610211322 A CN 201610211322A CN 105842139 A CN105842139 A CN 105842139A
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pressure
percolation threshold
sample
sensitive
linear
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胡军
何金良
杨霄
陈水明
曾嵘
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Tsinghua University
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
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    • G01N15/0272Investigating particle size or size distribution with screening; with classification by filtering

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Abstract

The invention relates to a method for determining the percolation threshold of pressure-sensitive microspheres in a nonlinear insulation material. The method comprises the following steps: 1, preparing a nonlinear composite sample: 1) screening the pressure-sensitive microspheres, and 2) mixing materials; and 2, testing the volt-ampere characteristic of a nonlinear compound: carrying out direct current volt-ampere characteristic test on the above obtained nonlinear compound forming an electrode through a gold plating technology, continuously improving the test voltage, measuring the response current flowing through the sample, and obtaining the J(E) characteristic of the compound sample according to the formula (1) involving the measured voltage (U) and the current (I): J = I/S and E = U/d. The standardized method for determining the percolation threshold of the compound is provided to solve the problem of change of the percolation threshold of the nonlinear compound with the characteristics of a matrix of a pressure-sensitive microsphere filler, so characteristic parameters are provided for the preparation of the nonlinear compound and an application of the nonlinear compound in high voltage insulation devices.

Description

The method of the percolation threshold of pressure-sensitive microsphere in determining non-linear dielectric materials
Technical field
The present invention relates to the testing research technical field of electrical material field Nonlinear Composite, be specially really The method of the percolation threshold of pressure-sensitive microsphere in determining non-linear dielectric materials.
Background technology
Insulator arrangement in alternating current-direct current power transmission and transformation system or parts, the Electric Field Distribution himself born often pole Uneven, the insulated part of such as power cable termination, the high-pressure side part of various insulator, sleeve pipe etc., The electric field intensity born will be far beyond the meansigma methods of overall electric field intensity, the even up to several times of meansigma methods, Thus bring the adverse effect of a series of design, manufacture view.Further, since insulator arrangement or parts are certainly Body bears the inhomogeneities of Electric Field Distribution, and electric field intensity is relatively big, especially causes corona, shelf depreciation occur Etc. the dielectric substance at the position of phenomenon, its aging speed the most faster, degree even more serious, the most right The long-term safety stable operation of system brings bigger threat.Therefore, rationally improve insulator arrangement or parts are whole Bulk electric field distribution uniformity coefficient, relax local high electric field intensity, can reduce extra-high voltage equipment design, The technical difficulty manufactured, reduces power equipment cost, is greatly saved power construction investment, and it is long to improve equipment The security reliability that phase is run.Compared with the traditional method using various the exterior measures, by various different materials Material regulates the performance parameter of insulative dielectric material self, it is achieved improve insulator arrangement or parts Electric Field Distribution The effect of uniformity coefficient, is the method widely used at present, all presses effect in reality, and reduction equipment sets The aspects such as meter, manufacture difficulty, all have obvious advantage.In all kinds of insulant, there is high level non- The insulant of linear electrology characteristic can reach the most in terms of the distortion of suppression internal field, uniform field strength distribution Preferably effect, has a wide range of applications.
According to correlational study, fill a certain amount of in the organic polymer insulant such as epoxy resin, silicone rubber The new blend that generated of miniature varistor granule can show the Gao Shui similar with based varistor Flat non-linear electric character, be applied to electric field in insulator arrangement be susceptible to distortion key position can body Reveal following advantage: there is higher insulation resistance value, and under higher electric field intensity, carry out mild tune Joint, can bear continuous print operation voltage, still keep relatively low power consumption under ac high voltage, have good Thermal conduction characteristic;At transient characterisitics fast response time, regulatable non-linear domain is gathered than traditional gradient fields Close high two orders of magnitude of insulant, can be widely used in the insulation of electrical installation including cable, sleeve pipe etc. Electric field regulation and control in.
Current miniature varistor granule in non-linear complex as filler is mainly spherical ZnO pressure Quick pottery (the lower abbreviation pressure-sensitive microsphere of ZnO), and the actual selection applied for packing volume mark has more Harsh requirement.First, the volume fraction of filler has lower limit, because only that when ZnO pressure-sensitive microsphere filler Complex ability when volume fraction exceedes the percolation threshold of such " filler/polymeric matrix " this dispersion Enough show stable non-linear electric character.And more than percolation threshold, the volume fraction of filler is the lowest The best, because filler is dropped for the impact of other physical characteristics of insulant such as thermal characteristics, mechanical property To minimum.Therefore, packing volume mark is to be advisable just above percolation threshold, it means that have in preparation Before the composite of non-linear electric character, need first to determine the percolation threshold of such complex.Although it is reasonable The percolation threshold of the opinion research report its theory of complex with spheroidal particle as filler as 16%vol about, but real On border, the percolation threshold of complex is affected greatly by the microstructure of filler and polymeric matrix, typically The shape of influence factor's such as filler, particle diameter, or the elastic modelling quantity of matrix and pyrocondensation characteristic etc..Therefore, by reality The percolation threshold of each quasi-nonlinear complex that test obtains is between 15%vol to 40%vol, and current Most scholars think that ZnO complex to show its packing volume mark of stable non-linear electric character and need Will be at more than 40%vol.Therefore, application is put at every kind of non-linear complex with pressure-sensitive microsphere as filler Before, need first to measure the percolation threshold of this insulation system.
Summary of the invention
It is an object of the invention to provide the side of the percolation threshold of pressure-sensitive microsphere in determining non-linear dielectric materials Method, with the problem solving to propose in above-mentioned background technology.
For achieving the above object, the present invention provides following technical scheme: pressure-sensitive in determining non-linear dielectric materials The method of the percolation threshold of microsphere, comprises the following steps:
Prepared by S1, non-linear composite sample:
S11, the screening of pressure-sensitive microsphere: the pressure-sensitive microsphere prepared is screened, packing material size is controlled In certain limit, and depending on this scope also will be according to the overall particle diameter distribution of microsphere;
S12, batch mixing: pressure-sensitive microsphere mixes with organic insulation polymeric matrix according to different volumes mark;
S2, the test of non-linear complex C-V characteristic: to the non-linear complex prepared according to the method described above The C-V characteristic carried out under direct current after gold-plated method is by electrode is tested, and i.e. improves constantly test voltage, measures stream Cross the response current of sample;Complex sample can be obtained by formula (1) by the voltage (U) recorded and electric current (I) J (E) characteristic of product, J=I/S, E=U/d, wherein J is electric current density, and E is the field intensity being applied on sample, S is that example cross section amasss, and d is thickness of sample, J (E) characteristic obtained.
In step S11, the particle diameter of described pressure-sensitive microsphere is distributed in the particle diameter between 50-150 μm, after screening Difference is in 25 μm.
In step S12, depending on mixing method is according to the physical property of insulating material matrix.
For the epoxy resin-base become solid when heated for liquid under room temperature, by microsphere with epoxy resin at beaker Middle stirring, carries out vacuum and pours and be heating and curing molding after being sufficiently mixed.
For being solid under room temperature, but more liquid matrix, by matrix with pressure-sensitive microsphere filler large-scale In high torque (HT) agitator stirring mixing, or be dissolved in solution stirring mix solvent evaporated again, finally Mixture is heated in tablet machine extrusion forming.
For under room temperature be solid-state and hardness the highest, and be insoluble in the matrix of organic solvent, at instrumentation Inside carry out melt blending, then carry out the compression molding operation of pressurized, heated.
In step S2, volume fraction composite sample below percolation threshold shows and common insulant Similar close to linear C-V characteristic.
In step S2, it is special that volume fraction composite sample more than percolation threshold can show non-linear volt-ampere Property, and its breakdown voltage gradient reduces along with the increase of composite body fraction.
In step S2, volume fraction composite sample near percolation threshold gets final product body at lower voltages Reveal breakdown characteristics, and after sample shows breakdown characteristics in testing, the most anti-to same sample again Carry out C-V characteristic test again, then sample presents the nonlinear wind vibration of standard in follow-up test, thus The volume fraction of this complex is considered as in corresponding particle size range " filler-polymeric matrix " this insulation system Percolation threshold.
Compared with prior art, the invention has the beneficial effects as follows: it is contemplated that for non-linear complex The problem that percolation threshold changes such as matrix or pressure-sensitive microsphere packing property, proposes one and measures multiple The normalized method of compound percolation threshold, thus for the preparation of non-linear complex and set in High-Voltage Insulation Standby upper Application Design provides characteristic parameter.
Accompanying drawing explanation
Fig. 1 is volume fraction pressure-sensitive microsphere distribution signal in the non-linear complex that percolation threshold is higher above Figure;
Fig. 2 is pressure-sensitive microsphere distribution signal in the non-linear complex that volume fraction is slightly higher more than percolation threshold Figure
Fig. 3 is pressure-sensitive microsphere distribution schematic diagram in the volume fraction non-linear complex near percolation threshold
Fig. 4 is pressure-sensitive microsphere distribution schematic diagram in the volume fraction non-linear complex below percolation threshold
Fig. 5 is that J (E) characteristic of the non-linear complex of the pressure-sensitive microsphere/silicone rubber of ZnO under different volumes mark is bent Line;
Fig. 6 is J (E) characteristic curve that the follow-up measurement after 35%vol sample is measured first and punctured obtains.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly Chu, be fully described by, it is clear that described embodiment be only a part of embodiment of the present invention rather than Whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creation The every other embodiment obtained under property work premise, broadly falls into the scope of protection of the invention.
1-accompanying drawing 4 referring to the drawings, according in the non-linear complex of measurement of patent specification introduction of the present invention The method of pressure-sensitive microsphere percolation threshold, the actual ZnO/ silicone rubber non-thread measured with the pressure-sensitive microsphere of ZnO as filler The percolation threshold of property complex:
(1) prepared by non-linear composite sample:
1) preparation of pressure-sensitive microsphere and screening
Various metal-oxides in formula are mixed in following ratio: 95mol%ZnO+1.0mol% Bi2O3+ 0.5mol%MnO2+ 1.0mol%Co2O3+ 0.4mol%Cr2O3+ 1mol%Sb2O3+1.0 Mol%SiO2And 0.1mol%Al2O3.Again with dehydrated alcohol as ball-milling medium, the powder prepared is put into Planetary ball mill mixes 8 hours.Then divided addition organic bond to be placed on spraying to make by be arranged to Carry out mist projection granulating after grain drying machine, obtain spherical binding.Hereafter the product obtained is sieved, then with The programming rate of 0.55 DEG C/min rises to 1200 DEG C and sinters 4.5 hours, is cooled to the speed of 16 DEG C/min Room temperature, is finally scattered in screening to product, obtains micro-in 60-80 μm particle size range of particle size range Type ZnO varistor (pressure-sensitive microsphere).
2) batch mixing
Above-mentioned for ZnO prepared ZnO pressure-sensitive microsphere uniform filling is scattered in silicon rubber by li quid mixing method by experiment In glue, process is as follows: double two or five vulcanizing agents that 110 silicone rubber and mass ratio are 0.8% are dissolved in a small amount of four In hydrogen THF solvent, after using the mechanical agitator stir about 20min that torque is bigger, silicone rubber is complete with vulcanizing agent CL in solvent, then will according to volume fraction (25%vol, 31%vol, 35%vol, 39%vol, 43%vol, 47%vol) calculate load weighted pressure-sensitive microsphere filler powder body to be placed in mixed system, continue stirring 2-3 hour So that major part solvent volatilization.Mixed raw material is put into baking oven, 60 DEG C of freeze-day with constant temperature, thing table to be mixed After face no longer produces bubble, then dry one hour, make the oxolane of inside volatilize completely.Gained is mixed Compound also needs further compression molding: put in vulcanizer by the mixture of about 3g, at 15MPA every time Being cooled to room temperature after hot pressing 15min at a temperature of pressure and 170 DEG C, obtaining thickness, to be about 0.5mm a diameter of The round shape thin slice of 20mm.
(2) test of non-linear complex C-V characteristic
For the non-linear complex prepared according to the method described above, at each print upper and lower surface gold-plated electrode Recorded the C-V characteristic of each print afterwards by keithley2410C data multimeter and data collecting system, survey The ladder incremental voltage of pilot production 1-1100V, totally 1101 voltage sample points, current limit is 0.1mA. J (E) characteristic of composite sample can be obtained by formula (1) by the voltage (U) recorded and electric current (I),
J=I/S
(1)
E=U/d
Wherein J is electric current density, and E is the field intensity being applied on sample, and S is that example cross section amasss, and d is sample Product thickness.
As shown in Figure 5, wherein 31%vol, 25%vol sample embodies J (E) characteristic obtained the most in testing Go out nonlinear characteristic, embody the most in the drawings;And 39%vol, 43%vol, 47%vol sample embodies The nonlinear wind vibration of standard;35%vol sample shows breakdown characteristics, after it shows breakdown characteristics Immediately to its C-V characteristic of same sample repeated measurement, obtain J (E) curve as shown in Figure 6, it is seen that its Follow-up measurement also present typical nonlinear characteristic, thus may determine that packing material size is in 60-80 μm The pressure-sensitive microsphere of ZnO/silicone rubber compound percolation threshold be about 35%vol.
Although the present invention being described in detail with reference to previous embodiment, for those skilled in the art For, the technical scheme described in foregoing embodiments still can be modified by it, or in the middle part of it Point technical characteristic carries out equivalent, all within the spirit and principles in the present invention, any amendment of being made, Equivalent, improvement etc., should be included within the scope of the present invention.

Claims (9)

1. the method for the percolation threshold of pressure-sensitive microsphere in determining non-linear dielectric materials, it is characterised in that: include Following steps:
Prepared by S1, non-linear composite sample:
S11, the screening of pressure-sensitive microsphere: the pressure-sensitive microsphere prepared is screened, packing material size is controlled In certain limit, and depending on this scope also will be according to the overall particle diameter distribution of microsphere;
S12, batch mixing: pressure-sensitive microsphere mixes with organic insulation polymeric matrix according to different volumes mark;
S2, the test of non-linear complex C-V characteristic: to the non-linear complex prepared according to the method described above The C-V characteristic carried out under direct current after gold-plated method is by electrode is tested, and i.e. improves constantly test voltage, measures stream Cross the response current of sample;Complex sample can be obtained by formula (1) by the voltage (U) recorded and electric current (I) J (E) characteristic of product, J=I/S, E=U/d, wherein J is electric current density, and E is the field intensity being applied on sample, S is that example cross section amasss, and d is thickness of sample, J (E) characteristic obtained.
The most according to claim 1 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: in step S11, the particle diameter of described pressure-sensitive microsphere is distributed between 50-150 μm, Particle diameter difference after screening is in 25 μm.
The most according to claim 1 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: in step S12, depending on mixing method is according to the physical property of insulating material matrix.
The most according to claim 3 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: for the epoxy resin-base become solid when heated for liquid under room temperature, by microsphere and ring Epoxy resins stirs in beaker, carries out vacuum and pour and be heating and curing molding after being sufficiently mixed.
The most according to claim 3 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: for being solid under room temperature, but more liquid matrix, matrix is micro-with pressure-sensitive Ball filler stirs mixing in large-scale high torque (HT) agitator, or is dissolved in solution stirring mixing and steams Dry solvent, finally heats extrusion forming in tablet machine by mixture.
The most according to claim 3 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: under room temperature be solid-state and hardness the highest, and be insoluble in the matrix of organic solvent, In instrumentation, carry out melt blending, then carry out the compression molding operation of pressurized, heated.
The most according to claim 1 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: in step S2, volume fraction composite sample below percolation threshold show with Common insulant similar close to linear C-V characteristic.
The most according to claim 1 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: in step S2, volume fraction composite sample more than percolation threshold can show Nonlinear wind vibration, and its breakdown voltage gradient reduces along with the increase of composite body fraction.
The most according to claim 1 determine non-linear dielectric materials in the side of percolation threshold of pressure-sensitive microsphere Method, it is characterised in that: in step S2, volume fraction composite sample near percolation threshold is relatively low Breakdown characteristics is i.e. reflected under voltage, and after sample shows breakdown characteristics in testing, the most again Same sample is repeated C-V characteristic test, then sample presents the non-linear volt of standard in follow-up test Peace characteristic, is thus considered as the volume fraction of this complex in corresponding particle size range " filler-polymeric matrix " The percolation threshold of this insulation system.
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CN111875965A (en) * 2020-07-17 2020-11-03 清华大学 Electric field self-adaptive composite material based on surface functionalization treatment and preparation method thereof
CN111909518A (en) * 2020-07-24 2020-11-10 清华大学 Preparation method of composite material taking high-temperature vulcanized solid silicon rubber as matrix
CN111961313A (en) * 2020-07-23 2020-11-20 清华大学 Self-adaptive electric field regulation and control composite material based on gradient distribution and preparation method thereof
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CN111875965A (en) * 2020-07-17 2020-11-03 清华大学 Electric field self-adaptive composite material based on surface functionalization treatment and preparation method thereof
CN111978730A (en) * 2020-07-17 2020-11-24 清华大学 Electric field self-adaptive composite material based on particle size combination and preparation method thereof
CN111978730B (en) * 2020-07-17 2021-08-06 清华大学 Electric field self-adaptive composite material based on particle size combination and preparation method thereof
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CN111961313B (en) * 2020-07-23 2021-11-30 清华大学 Self-adaptive electric field regulation and control composite material based on gradient distribution and preparation method thereof
CN111909518A (en) * 2020-07-24 2020-11-10 清华大学 Preparation method of composite material taking high-temperature vulcanized solid silicon rubber as matrix
CN114486896A (en) * 2022-01-30 2022-05-13 浙江大学 Equipment and method capable of monitoring melting and seepage characteristics of sintering liquid phase on line
CN114486896B (en) * 2022-01-30 2023-06-13 浙江大学 Equipment and method capable of monitoring melting and seepage characteristics of sintered liquid phase on line

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