CN105841083A - Lamp body structure and landscape lighting device - Google Patents

Lamp body structure and landscape lighting device Download PDF

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Publication number
CN105841083A
CN105841083A CN201610324073.5A CN201610324073A CN105841083A CN 105841083 A CN105841083 A CN 105841083A CN 201610324073 A CN201610324073 A CN 201610324073A CN 105841083 A CN105841083 A CN 105841083A
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China
Prior art keywords
body structure
plate
lamp housing
lamp
lamp body
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Granted
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CN201610324073.5A
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Chinese (zh)
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CN105841083B (en
Inventor
邹仉才
王春苞
刘琦
刘俊显
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Jiawei New Energy Co Ltd
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Shenzhen Jiawei Photovoltaic Lighting Co Ltd
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Priority to CN201610324073.5A priority Critical patent/CN105841083B/en
Publication of CN105841083A publication Critical patent/CN105841083A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S9/00Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
    • F21S9/02Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
    • F21S9/03Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator rechargeable by exposure to light
    • F21S9/037Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator rechargeable by exposure to light the solar unit and the lighting unit being located within or on the same housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/12Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by screwing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/10Outdoor lighting
    • F21W2131/109Outdoor lighting of gardens
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/72Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

本发明涉及景观照明的技术领域,提供了一种灯体结构和景观照明装置,本发明提供的一种灯体结构,包括灯壳、太阳能电池发光板、底座和顶盖;灯壳中设有用于容置底座的凹腔,灯壳的顶面中央开设有用于放置并支撑太阳能电池发光板的安装槽,安装槽与凹腔连通;太阳能电池发光板包括线路基板、LED灯珠和太阳能电池片,线路基板具有第一表面和相对于第一表面的第二表面;LED灯珠封装在第二表面上;太阳能电池片设置于第一表面,太阳能电池片和线路基板整合为一体而形成太阳能电池发光板。与现有技术对比,本发明提供的灯体结构,组装更加方便,便于检测和维护。本发明提供的景观照明装置,简化了结构,可满足大批量生产的要求。

The invention relates to the technical field of landscape lighting, and provides a lamp body structure and a landscape lighting device. The lamp body structure provided by the invention includes a lamp housing, a solar cell light-emitting board, a base and a top cover; In the concave cavity of the accommodating base, the center of the top surface of the lamp housing is provided with an installation groove for placing and supporting the solar cell light-emitting board, and the installation groove communicates with the concave cavity; the solar cell light-emitting board includes a circuit substrate, LED lamp beads and solar cells , the circuit substrate has a first surface and a second surface opposite to the first surface; LED lamp beads are packaged on the second surface; solar cells are arranged on the first surface, and the solar cells and the circuit substrate are integrated to form a solar cell glow board. Compared with the prior art, the lamp body structure provided by the present invention is more convenient for assembly, detection and maintenance. The landscape lighting device provided by the invention simplifies the structure and can meet the requirements of mass production.

Description

灯体结构和景观照明装置Light body structure and landscape lighting device

技术领域technical field

本发明景观照明的技术领域,特别涉及一种灯体结构和景观照明装置。The technical field of the landscape lighting of the present invention particularly relates to a lamp body structure and a landscape lighting device.

背景技术Background technique

在大多数的城市亮化工程中,采用在绿地草坪安装太阳能草坪灯,通过其吸收白天的日光辐照转化为电能,在晚上能产生非常好的景观效果。LED照明节能环保,在城市亮化工程中经常使用。In most urban lighting projects, solar lawn lights are installed on green lawns, which absorb sunlight during the day and convert it into electrical energy, which can produce very good landscape effects at night. LED lighting is energy-saving and environmentally friendly, and is often used in urban lighting projects.

目前,太阳能草坪灯主要包括灯头和安装在灯头内的太阳能板、线路控制板、可充电池、LED,通过打胶、电烙铁焊接连线、螺丝固定等加工工艺来完成装配,以组装成草坪灯成品。At present, the solar lawn lamp mainly includes the lamp holder and the solar panel installed in the lamp holder, the circuit control board, the rechargeable battery, and the LED. The assembly is completed through processing techniques such as gluing, electric soldering iron welding connection, and screw fixing to assemble the lawn. Finished lights.

传统的太阳能草坪灯,存在以下的不足:Traditional solar lawn lights have the following shortcomings:

1、太阳能板与灯头是由硅胶粘贴固定,粘合时间长且容易出现漏胶溢胶,导致灯壳漏水,影响灯具的使用效果和寿命;1. The solar panel and the lamp holder are fixed by silica gel, which takes a long time to bond and is prone to glue leakage and overflow, resulting in water leakage from the lamp housing, which affects the use effect and life of the lamp;

2、太阳能板、线路控制板及包括LED在内的元器件之间需要通过导线连接,焊点较多,焊接过程容易出现虚焊,漏焊;2. Solar panels, circuit control boards and components including LEDs need to be connected by wires. There are many solder joints, and the soldering process is prone to false soldering and missing soldering;

3、灯头内部空间狭小,人工组装各部件时容易造成导线脱焊,电极装反,检测不方便等缺陷;3. The internal space of the lamp head is small, and it is easy to cause defects such as wire desoldering, reverse electrode installation, and inconvenient detection when manually assembling various components;

4、产线需安排更多工位,大量生产时,人为因素影响大,品质难以控制,整个的生产效率很受影响。4. More stations need to be arranged in the production line. In mass production, human factors will greatly affect the quality, which will greatly affect the overall production efficiency.

发明内容Contents of the invention

本发明所要解决的技术问题在于提供一种灯体结构和景观照明装置,旨在解决现有技术中,存在由于灯头内部空间狭小,组装时电器元件容易出现导线脱焊、电极装反等,检测和维护极为不便等缺陷。The technical problem to be solved by the present invention is to provide a lamp body structure and a landscape lighting device. and maintenance is extremely inconvenient and other defects.

本发明提供的一种灯体结构,包括灯壳、太阳能电池发光板、底座和罩设在灯壳上的顶盖;所述灯壳中设有下端开口且用于容置底座的凹腔,所述灯壳的顶面中央开设有用于放置并支撑所述太阳能电池发光板的安装槽,所述安装槽与所述凹腔连通;太阳能电池发光板包括线路基板、LED灯珠和太阳能电池片,所述线路基板具有第一表面和相对于所述第一表面的第二表面;所述LED灯珠封装在所述第二表面上;所述太阳能电池片设置于所述第一表面,所述太阳能电池片和所述线路基板整合为一体而形成所述太阳能电池发光板。A lamp body structure provided by the present invention includes a lamp housing, a solar cell luminous panel, a base and a top cover covered on the lamp housing; the lamp housing is provided with a cavity at the lower end for accommodating the base, The center of the top surface of the lamp housing is provided with a mounting groove for placing and supporting the solar cell light-emitting board, and the mounting groove communicates with the concave cavity; the solar cell light-emitting board includes a circuit substrate, LED lamp beads and solar cell sheets , the circuit substrate has a first surface and a second surface opposite to the first surface; the LED lamp beads are packaged on the second surface; the solar cells are arranged on the first surface, so The solar cell sheet and the circuit substrate are integrated to form the solar cell luminous panel.

更优地,所述线路基板为单面板或双面板。More preferably, the circuit substrate is single-sided or double-sided.

更优地,所述太阳能电池片为单晶硅电池片或多晶硅电池片。More preferably, the solar cells are monocrystalline silicon cells or polycrystalline silicon cells.

进一步地,所述底座具有一连接部,所述连接部的顶面中央具有供太阳能电池发光板的光线向下穿出所述底座的出光孔,所述连接部与所述灯壳之间设置有使两者以可拆卸方式固定连接的连接结构;所述顶盖包括盖板和形成在所述盖板底部且沿所述盖板的整个周向延伸的环形插板,所述灯壳的顶面边缘开设有供所述环形插板置入的容置槽,所述环形插板与所述灯壳之间设置使两者以紧配合方式连接的防脱离结构。Further, the base has a connecting part, and the center of the top surface of the connecting part has a light hole for the light of the solar cell luminous panel to pass through the base downward, and a light hole is arranged between the connecting part and the lamp housing. There is a connection structure that enables the two to be fixedly connected in a detachable manner; the top cover includes a cover plate and an annular insert plate formed at the bottom of the cover plate and extending along the entire circumference of the cover plate, and the lamp housing The edge of the top surface is provided with an accommodating groove for the insertion of the annular flashboard, and an anti-separation structure is provided between the annular flashboard and the lamp housing so that the two are connected in a tightly fitting manner.

进一步地,所述连接结构包括凸设在所述连接部顶面上的多个连接柱,多个连接柱沿所述底座的周向间隔布置,所述灯壳于所述凹腔的底面形成有多个分别对应多个所述连接柱的螺柱,多个螺柱和多个连接柱构成所述连接结构,每个螺柱与每个连接柱之间通过一个紧固件螺纹连接。Further, the connecting structure includes a plurality of connecting columns protruding from the top surface of the connecting part, the plurality of connecting columns are arranged at intervals along the circumference of the base, and the lamp housing is formed on the bottom surface of the concave cavity. There are a plurality of studs respectively corresponding to the plurality of connecting columns, the plurality of studs and the plurality of connecting columns constitute the connection structure, and each stud and each connecting column are threadedly connected by a fastener.

进一步地,所述防脱离结构包括凸设在所述环形插板外壁上的多个凸筋,多个凸筋沿所述环形插板的周向间隔设置,多个所述凸筋的外端面分别与所述容置槽的侧壁抵接。Further, the anti-separation structure includes a plurality of ribs protruding from the outer wall of the annular flashboard, and the plurality of ribs are arranged at intervals along the circumferential direction of the annular flashboard, and the outer end surfaces of the plurality of ribs are respectively abut against the side walls of the accommodating grooves.

进一步地,所述盖板的侧壁与所述灯壳之间形成第一通道,所述灯壳于所述容置槽的底面形成有至少一个出水孔,所述底座的边缘与所述灯壳内壁之间形成第二通道,所述第一通道、所述出水孔和所述第二通道依序连通。Further, a first channel is formed between the side wall of the cover plate and the lamp housing, the lamp housing is formed with at least one water outlet hole on the bottom surface of the accommodating groove, the edge of the base and the lamp housing A second channel is formed between the inner walls of the shell, and the first channel, the water outlet hole and the second channel communicate in sequence.

进一步地,所述连接部的中央凸设有隆起结构,所述出光孔位于所述隆起结构的顶部。Further, a raised structure is protruded from the center of the connecting portion, and the light exit hole is located on the top of the raised structure.

进一步地,所述连接部上设置有用于放置电池的电池腔。Further, a battery cavity for placing a battery is provided on the connection part.

本发明提供的景观照明装置,包括灯罩,其中,景观照明装置还包括上述的灯体结构,所述灯罩具有位于其顶端部且向外伸出的至少一个突缘,所述底座具有供所述突缘置入的至少一个固定槽。The landscape lighting device provided by the present invention includes a lampshade, wherein the landscape lighting device further includes the above-mentioned lamp body structure, the lampshade has at least one flange at its top end and protrudes outward, and the base has a At least one fixing groove into which the flange is placed.

与现有技术对比,本发明提供的灯体结构,将线路基板、LED灯珠、太阳能电池片整合为一体形成太阳能电池发光板,太阳能电池发光板装配在灯壳上,这样,组装更加方便,且由于不需采用导线连接,从而避免虚焊、漏焊、导线脱焊以及电极装反等情形出现,便于检测和维护。Compared with the prior art, the lamp body structure provided by the present invention integrates circuit substrates, LED lamp beads, and solar cells to form a solar cell light-emitting board, and the solar cell light-emitting board is assembled on the lamp housing, so that the assembly is more convenient. And because there is no need to use wires to connect, so as to avoid situations such as false welding, missing welding, wire desoldering, and reverse electrode installation, it is convenient for detection and maintenance.

与现有技术对比,本发明提供的景观照明装置,包括灯壳、底座和顶盖,景观照明装置的组装拆卸更加方便,装配时无需打胶水、焊接等复杂的装配工艺,有效降低了装配难度,提高了产品的可靠性及生产效率;另外,简化了结构,更容易操作,可以满足大批量生产的要求。Compared with the prior art, the landscape lighting device provided by the present invention includes a lamp housing, a base and a top cover. The assembly and disassembly of the landscape lighting device is more convenient, and there is no need for complicated assembly processes such as glue and welding during assembly, which effectively reduces the difficulty of assembly. , which improves the reliability and production efficiency of the product; in addition, the structure is simplified and the operation is easier, which can meet the requirements of mass production.

附图说明Description of drawings

图1是本发明实施例一提供的景观照明装置的分解示意图;Fig. 1 is an exploded schematic diagram of a landscape lighting device provided by Embodiment 1 of the present invention;

图2是本发明实施例一提供的灯体结构和灯罩分解时的剖视示意图;Fig. 2 is a schematic cross-sectional view of the lamp body structure and lampshade provided by Embodiment 1 of the present invention when they are disassembled;

图3是本发明实施例一提供的灯体结构和灯罩组合时的剖视示意图;Fig. 3 is a schematic cross-sectional view of the combination of the lamp body structure and the lampshade provided by Embodiment 1 of the present invention;

图4是本发明实施例一提供的灯体结构的立体示意图;Fig. 4 is a three-dimensional schematic diagram of the lamp body structure provided by Embodiment 1 of the present invention;

图5是本发明实施例一提供的底座的立体示意图;Fig. 5 is a schematic perspective view of a base provided by Embodiment 1 of the present invention;

图6为图3中A部的放大图;Fig. 6 is an enlarged view of part A in Fig. 3;

图7是本发明实施例提供一的灯罩的立体示意图;Fig. 7 is a three-dimensional schematic diagram of a lampshade provided by an embodiment of the present invention;

图8是本发明实施例一提供的太阳能电池发光板的结构示意图;Fig. 8 is a schematic structural diagram of a solar cell light-emitting panel provided by Embodiment 1 of the present invention;

图9是本发明实施例一提供的太阳能电池发光板与排版模具板的分解示意图;Fig. 9 is an exploded schematic view of the solar cell luminescent panel and the typesetting mold panel provided by Embodiment 1 of the present invention;

图10是本发明实施例二提供的太阳能电池发光板的结构示意图;Fig. 10 is a schematic structural view of a solar cell luminescent panel provided by Embodiment 2 of the present invention;

图11是本发明实施例二提供的太阳能电池发光板与排版模具板的分解示意图。Fig. 11 is an exploded schematic view of the solar cell light-emitting board and the typesetting mold board provided by the second embodiment of the present invention.

主要元件符号说明Description of main component symbols

100:景观照明装置 1:灯体结构100: landscape lighting device 1: lamp body structure

1a:连接结构 1b:防脱离结构1a: Connection structure 1b: Detachment prevention structure

1c:第一通道 1d:排水空间1c: First channel 1d: Drainage space

1e:第二通道1e: second channel

10:灯壳 11:凹腔10: lamp housing 11: cavity

12:安装槽 13:容置槽12: Installation slot 13: Accommodating slot

14:螺柱 15:出水孔14: Stud 15: Outlet hole

20:底座 21:连接部20: Base 21: Connecting part

211:出光孔 22:环形肩部211: Light exit hole 22: Ring shoulder

212:连接柱 213:隆起结构212: connecting column 213: raised structure

214:电池腔 215:电池箱214: Battery cavity 215: Battery box

221:固定槽 222:限位销221: Fixed slot 222: Limit pin

30:顶盖 31:盖板30: Top cover 31: Cover plate

32:环形插板 33:凸筋32: Ring plate 33: Rib

40:太阳能电池发光板 41:LED灯珠40: Solar cell light-emitting board 41: LED lamp beads

42:端子组件42: Terminal assembly

50:灯罩 51:突缘50: Shade 51: Flange

511:缺口 52:固定柱511: Gap 52: Fixing post

60:地插 70:电池60: ground socket 70: battery

71:电池盖 80:反光件71: Battery cover 80: Reflector

90:管状支撑件 401:线路基板90: Tubular support 401: Circuit board

401a:第一表面 401b:第二表面401a: first surface 401b: second surface

402:太阳能电池片 403:玻璃基板402: Solar cell 403: Glass substrate

404:粘结层 405:保护胶层404: Adhesive layer 405: Protective adhesive layer

43:其他元器件 200:排版模具板43: Other components 200: Typesetting mold board

201:凹槽 202:配合表面201: groove 202: mating surface

具体实施方式detailed description

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

以下结合具体附图对本发明的实现进行详细的描述。The implementation of the present invention will be described in detail below in conjunction with specific drawings.

为叙述方便,下文中所称的“左”“右”“上”“下”与附图本身的左、右、上、下方向一致,但并不对本发明的结构起限定作用。For the convenience of description, the "left", "right", "upper" and "lower" referred to below are consistent with the left, right, up and down directions of the drawings themselves, but do not limit the structure of the present invention.

实施例一Embodiment one

本实施例提供的景观照明装置100,包括由灯壳10、太阳能电池发光板40、底座20和顶盖30相互装配构成的灯体结构1以及与该灯体结构1连接灯罩50和将支撑在草坪上的地插60。The landscape lighting device 100 provided in this embodiment includes a lamp body structure 1 composed of a lamp housing 10, a solar cell light-emitting panel 40, a base 20 and a top cover 30, and a lampshade 50 connected to the lamp body structure 1 and supported on Ground cuttings 60 on the lawn.

灯壳10,大致呈圆筒状,其采用塑料或金属一体成型制成,灯壳10用于安装太阳能电池发光板40并对太阳能电池发光板40进行支撑。具体地,从图1和2可以看出,在灯壳10中设有下端开口的凹腔11,在灯壳10的顶面中央开设有安装槽12,安装槽12大致呈方形,且该安装槽12与凹腔11连通。太阳能电池发光板40放置在该安装槽12内,安装槽12的内壁上形成有用于支撑太阳能电池发光板40的凸片。灯壳10的顶面边缘开设有容置槽13,该容置槽13大致呈圆环形,围绕在安装槽12的外周。The lamp housing 10 is roughly cylindrical and made of plastic or metal integrally formed. The lamp housing 10 is used to install the solar cell luminous panel 40 and support the solar cell luminous panel 40 . Specifically, as can be seen from Figures 1 and 2, a concave cavity 11 with an open lower end is provided in the lamp housing 10, and an installation groove 12 is opened in the center of the top surface of the lamp housing 10. The installation groove 12 is roughly square, and the installation The groove 12 communicates with the cavity 11 . The solar cell light-emitting board 40 is placed in the installation groove 12 , and a protrusion for supporting the solar cell light-emitting board 40 is formed on the inner wall of the installation groove 12 . An accommodating groove 13 is defined on the edge of the top surface of the lamp housing 10 , and the accommodating groove 13 is approximately circular and surrounds the outer periphery of the installation groove 12 .

本实施例提供的太阳能电池发光板40,包括线路基板401、LED灯珠41和太阳能电池片402。线路基板401具有第一表面401a和相对于第一表面401a的第二表面401b,LED灯珠41封装在第二表面401b上,太阳能电池片402设置于第一表面401a。其中,太阳能电池片402和线路基板401整合为一体而形成太阳能电池发光板40。The solar cell light-emitting panel 40 provided in this embodiment includes a circuit substrate 401 , LED lamp beads 41 and solar cells 402 . The circuit substrate 401 has a first surface 401a and a second surface 401b opposite to the first surface 401a, the LED lamp beads 41 are packaged on the second surface 401b, and the solar cells 402 are disposed on the first surface 401a. Wherein, the solar cell sheet 402 and the circuit substrate 401 are integrated to form a solar cell light-emitting panel 40 .

在本实施例中,太阳能电池片402为多晶硅电池片或者传统的单晶硅电池片,具体地,线路基板401为单面板,其第二表面401b设置有图案化线路层(图未示);太阳能电池片402通过涂锡带(图未示)串联连接,线路基板401于第一表面401a与第二表面401b之间设置有供涂锡带穿过的通道(图未示),涂锡带与图案化线路层电性连接。这样,太阳能电池片402、太阳能电池片402及LED灯珠41可制成一体,从而在三者之间省去了导线连接的工序,节约了生产成本,且装配更加方便。In this embodiment, the solar cells 402 are polycrystalline silicon cells or traditional monocrystalline silicon cells, specifically, the circuit substrate 401 is a single panel, and its second surface 401b is provided with a patterned circuit layer (not shown); The solar cells 402 are connected in series by tin-coated ribbons (not shown), and the circuit substrate 401 is provided with a passage (not shown) for the tin-coated ribbons to pass between the first surface 401a and the second surface 401b. Electrically connected with the patterned circuit layer. In this way, the solar cells 402 , the solar cells 402 and the LED lamp bead 41 can be made into one body, thereby eliminating the process of connecting wires among the three, saving production costs and making assembly more convenient.

顶盖30,大致呈圆筒状,其采用透明塑料或玻璃制成,顶盖30罩设在灯壳10上,以对灯壳10内部进行防水和防尘的保护。顶盖30包括盖板31和形成在盖板31底部且沿盖板31的整个周向延伸的环形插板32,环形插板32的形状与安装槽12的形状相匹配,用于插入安装槽12内,在环形插板32与灯壳10之间设置使两者以紧配合方式连接的防脱离结构1b。在本实施例中,防脱离结构1b包括凸设在环形插板32外壁上的多个凸筋33,多个凸筋33沿环形插板32的周向间隔设置,每个凸筋33均从环形插板32的外壁顶端向下延伸至底端,在环形插板32置入安装槽12后,每个凸筋33的外端面分别与容置槽13的侧壁以紧配合方式抵接,以使顶盖30与灯壳10相对固定。需要说明的是,在顶盖30盖设在灯壳10上时,顶盖30的顶面与灯壳10的顶面基本齐平。The top cover 30 is roughly cylindrical and made of transparent plastic or glass. The top cover 30 is placed on the lamp housing 10 to protect the interior of the lamp housing 10 from water and dust. The top cover 30 includes a cover plate 31 and an annular insert plate 32 formed at the bottom of the cover plate 31 and extending along the entire circumference of the cover plate 31. The shape of the annular insert plate 32 matches the shape of the installation groove 12 for insertion into the installation groove 12, an anti-separation structure 1b is provided between the annular insert plate 32 and the lamp housing 10 to connect the two with a tight fit. In this embodiment, the anti-separation structure 1b includes a plurality of ribs 33 protruding from the outer wall of the annular flashboard 32, and the plurality of ribs 33 are arranged at intervals along the circumferential direction of the annular flashboard 32, and each rib 33 starts from The top of the outer wall of the annular flashboard 32 extends downwards to the bottom. After the annular flashboard 32 is placed in the installation groove 12, the outer end surface of each rib 33 abuts against the side wall of the accommodation groove 13 in a tight fit. So that the top cover 30 is relatively fixed to the lamp housing 10 . It should be noted that when the top cover 30 is placed on the lamp housing 10 , the top surface of the top cover 30 is substantially flush with the top surface of the lamp housing 10 .

当然,凸筋33也可以形成在安装槽12的侧壁上,在环形插板32插入时对环形插板32的侧壁进行抵压,以实现紧配合的连接方式。Of course, the ribs 33 can also be formed on the side wall of the installation groove 12, and press the side wall of the annular insert plate 32 when the annular insert plate 32 is inserted, so as to realize a tight fit connection.

参见图1至5,底座20,大致呈圆盘状,其采用塑料或金属一体成型制成,该底座20装配在凹腔11中,并与灯壳10通过连接结构1a以可拆卸方式固定连接。具体地,底座20具有连接部21和连接在连接部21下方的环形肩部22,连接部21的顶面中央具有供太阳能电池发光板40发出的光线向下穿出底座20的出光孔211,连接结构1a包括凸设在连接部21顶面上的连接柱212和形成在凹腔11的底面且与连接柱212对应的螺柱14。在本实施例中,连接柱212的数量为但不局限于四个,四个连接柱212沿底座20的周向等间距地分布在连接部21上,且环绕在出光孔211的外周,连接部21的底面上具有与四个连接柱212分别对应的通孔。螺柱14的数量与连接柱212相对应,在底座20与灯壳10装配时,每个螺柱14的底端部分别置入对应连接柱212顶端部内,再由如螺钉等紧固件(图未示)顺序穿入连接柱212和螺柱14中,紧固件的外螺纹分别与连接柱212的内螺纹和螺柱14的内螺纹螺合,从而使底座20与灯壳10固定。Referring to Figures 1 to 5, the base 20 is roughly disc-shaped and made of plastic or metal integrally formed, the base 20 is assembled in the cavity 11, and is fixedly connected with the lamp housing 10 in a detachable manner through the connection structure 1a . Specifically, the base 20 has a connecting portion 21 and an annular shoulder 22 connected below the connecting portion 21. The center of the top surface of the connecting portion 21 has a light exit hole 211 for the light emitted by the solar cell light-emitting panel 40 to pass through the base 20 downwards. The connecting structure 1 a includes a connecting column 212 protruding from the top surface of the connecting portion 21 and a stud 14 formed on the bottom surface of the cavity 11 and corresponding to the connecting column 212 . In this embodiment, the number of connecting posts 212 is but not limited to four, and the four connecting posts 212 are equally spaced along the circumference of the base 20 on the connecting portion 21, and surround the outer periphery of the light exit hole 211. The bottom surface of the portion 21 has through holes corresponding to the four connecting posts 212 respectively. The number of the studs 14 corresponds to the connecting posts 212. When the base 20 is assembled with the lamp housing 10, the bottom end of each stud 14 is inserted into the top end of the corresponding connecting posts 212, and then fastened by fasteners such as screws ( (not shown in the figure) penetrates into the connecting column 212 and the stud 14 sequentially, and the external thread of the fastener is screwed with the internal thread of the connecting column 212 and the internal thread of the stud 14 respectively, so that the base 20 and the lamp housing 10 are fixed.

当然,也可以在底座20和/或灯壳10上开设有螺孔,通过螺钉使两者固定连接。Certainly, screw holes may also be provided on the base 20 and/or the lamp housing 10, and the two are fixedly connected by screws.

在本实施例中,连接部21的中央凸设有隆起结构213,出光孔211位于隆起结构213的顶部,这样,可使太阳能电池发光板40发出的光线聚集,提高光照亮度,可以理解的是,在隆起结构213的内壁上设置反光层,可进一步增强太阳能电池发光板40产生的光线,提高景观照明装置100的照明效果。In this embodiment, the center of the connecting portion 21 is protruded with a raised structure 213, and the light exit hole 211 is located on the top of the raised structure 213, so that the light emitted by the solar cell light-emitting panel 40 can be gathered and the brightness of the light can be improved. It can be understood that A reflective layer is provided on the inner wall of the raised structure 213 , which can further enhance the light generated by the solar cell luminous panel 40 and improve the lighting effect of the landscape lighting device 100 .

由于太阳能板是以光能作为能源,显然,若在阴天或夜晚时,则无法正常工作,从图3和4可以看出,因此最好是在灯体结构1内增加与电路板电性连接的电池70。具体地,在连接部21上形成有具有电池腔214的电池箱215,电路板的下表面形成有与电池70连接的端子组件42,该电池箱215的上端部开口以供端子组件42进入电池腔214中。连接部21的底面具有与电池腔214连通的孔,以用于电池70的放入和取出,通过一个电池盖71盖合,以封闭该孔。Since the solar panel uses light energy as the energy source, it is obvious that if it is cloudy or at night, it cannot work normally, as can be seen from Figures 3 and 4, so it is best to increase the electrical connection with the circuit board in the lamp body structure 1. Connected battery 70 . Specifically, a battery box 215 with a battery cavity 214 is formed on the connecting portion 21, a terminal assembly 42 connected to the battery 70 is formed on the lower surface of the circuit board, and the upper end of the battery box 215 is opened for the terminal assembly 42 to enter the battery. cavity 214. The bottom surface of the connection part 21 has a hole communicating with the battery chamber 214 for putting in and taking out the battery 70, and a battery cover 71 is used to cover the hole to close the hole.

参见图6,作为进一步地优化,在灯体结构1上形成雨水流道,清楚的是,盖板31的侧壁与灯壳10之间留有间隙,以形成第一通道1c。相邻的凸筋33之间形成排水空间1d,灯壳10于容置槽13的底面形成有至少一个出水孔15。底座20的环形肩部22边缘与灯壳10内壁之间留有间隙,以形成第二通道1e,第一通道1c、排水空间1d出水孔15和第二通道1e依序连通形成雨水流道,这样,淋至顶盖30上的雨水会经雨水流道流出,使景观照明装置100具有较好的防水效果,在雨天和草坪喷水时对景观照明装置100的内部电器元件进行保护,使其具有较长的使用寿命。Referring to FIG. 6 , as a further optimization, a rainwater channel is formed on the lamp body structure 1 . It is clear that there is a gap between the side wall of the cover plate 31 and the lamp housing 10 to form the first channel 1c. A drainage space 1 d is formed between adjacent ribs 33 , and at least one water outlet hole 15 is formed on the bottom surface of the receiving groove 13 of the lamp housing 10 . There is a gap between the edge of the annular shoulder 22 of the base 20 and the inner wall of the lamp housing 10 to form a second channel 1e, the first channel 1c, the drainage space 1d, the outlet hole 15 and the second channel 1e are sequentially connected to form a rainwater flow channel, In this way, the rainwater poured on the top cover 30 will flow out through the rainwater flow channel, so that the landscape lighting device 100 has a better waterproof effect, and the internal electrical components of the landscape lighting device 100 are protected in rainy days and when the lawn is sprayed, so that it can Has a long service life.

中空的灯罩50,其采用透光的塑料或玻璃制成,以用于光线的透出,灯罩50的颜色可以是五颜六色,另外灯罩50上还是形成各中图案,以增加景观照明装置100的欣赏效果。从图5至7可以看出,灯罩50连接在底座20下方,灯罩50具有位于其顶端部且向外伸出的突缘51,底座20的环形肩部22具有供突缘51置入的固定槽221。在本实施例中,突缘51的数量为但不局限于四个,四个突缘51沿灯罩50的周向等间距地分布,固定槽221的数量为但不局限于四个,并与突缘51一一对应。从图7可以清楚地看到,每个突缘51上均形成有一个缺口511,每个固定槽221的侧壁上凸设有与缺口511配合限位的限位销222,拧动灯罩50相对底座20转动,当限位销222卡入对应的固定槽221内后,灯罩50与底座20之间的结构相对稳固,不易分离。The hollow lampshade 50 is made of light-transmitting plastic or glass to let the light shine through. The color of the lampshade 50 can be colorful. In addition, various patterns are formed on the lampshade 50 to increase the appreciation of the landscape lighting device 100. Effect. As can be seen from Figures 5 to 7, the lampshade 50 is connected below the base 20, the lampshade 50 has a flange 51 positioned at its top end and protrudes outward, and the annular shoulder 22 of the base 20 has a fixing for the flange 51 to be inserted into. Slot 221. In this embodiment, the number of flanges 51 is but not limited to four, and the four flanges 51 are distributed at equal intervals along the circumference of the lampshade 50, and the number of fixing grooves 221 is but not limited to four, and the same as The flanges 51 correspond one to one. As can be clearly seen from FIG. 7 , a notch 511 is formed on each flange 51 , and the side wall of each fixing groove 221 is protruded with a limit pin 222 that cooperates with the notch 511 to limit the position. Turn the lampshade 50 Rotating relative to the base 20 , when the limiting pin 222 is snapped into the corresponding fixing groove 221 , the structure between the lampshade 50 and the base 20 is relatively stable and difficult to separate.

如图2和3所示,作为进一步地优化,灯罩50内部设置有一反光件80,在灯罩50内部的底端部中央设置有一固定柱52,用于固定反光件80。反光件80大致为倒置的碗形,其表面设置有反光层,这样,可将太阳能电池发光板40照射至灯罩50底端部的光线反射至灯罩50的侧部,再由侧部透出,以提高景观照明装置100的亮度。As shown in FIGS. 2 and 3 , as a further optimization, a reflector 80 is disposed inside the lampshade 50 , and a fixing column 52 is disposed at the center of the bottom end of the lampshade 50 for fixing the reflector 80 . The reflector 80 is roughly in the shape of an inverted bowl, and its surface is provided with a reflective layer. In this way, the light irradiated by the solar cell light-emitting panel 40 to the bottom end of the lampshade 50 can be reflected to the side of the lampshade 50, and then penetrated from the side. To improve the brightness of the landscape lighting device 100 .

在本实施例中,灯罩50具有位于其底部插头,灯罩50通过一管状支撑件90与地插60连接。具体地,管状支撑件90的一端以紧配合方式套设在插头外部,另一端套设在地插60的上端部,进而将灯罩50支撑在地面上。In this embodiment, the lampshade 50 has a plug at its bottom, and the lampshade 50 is connected to the ground plug 60 through a tubular support 90 . Specifically, one end of the tubular support member 90 is sleeved on the outside of the plug in a tight fit manner, and the other end is sleeved on the upper end of the ground plug 60 , thereby supporting the lampshade 50 on the ground.

下面结合附图8和9,以多晶硅电池片或者传统的单晶硅电池片为例来阐述太阳能电池发光板40的制作,需要说明的是,本实施例中所指的传统的单晶硅电池片是指除Sunpower公司生产的单晶硅电池片之外的单晶硅电池片。Below in conjunction with accompanying drawing 8 and 9, take the polycrystalline silicon solar cell or the traditional monocrystalline silicon solar cell as example to illustrate the making of the solar cell luminescent panel 40, it should be noted that the traditional monocrystalline silicon solar cell referred to in this embodiment Sheets refer to monocrystalline silicon cells other than those produced by Sunpower.

1、线路基板401的制作,本实施例的线路基板401为单面板。1. Fabrication of the circuit substrate 401 , the circuit substrate 401 of this embodiment is a single-sided board.

在本实施例中,线路基板401具有正面(即图示中的第一表面401a,下面统称第一表面401a)和背面(即图示中的第二表面401b,下面统称第二表面401b),在第二表面401b上印刷阻焊油墨(图未示),形成焊盘位置(图未示),烘烤固化后得到在第二表面401b形成图案化线路层(图未示)的线路基板401。此工艺属于业内技术人员所熟知的工艺,在此不再细述。In this embodiment, the circuit substrate 401 has a front side (ie, the first surface 401a in the figure, hereinafter referred to as the first surface 401a) and a back side (ie, the second surface 401b in the figure, hereinafter generally referred to as the second surface 401b), Print solder resist ink (not shown) on the second surface 401b to form pad positions (not shown), bake and solidify to obtain a circuit substrate 401 with a patterned circuit layer (not shown) formed on the second surface 401b . This process is well known to those skilled in the art and will not be described in detail here.

2、包括LED在内的电子元器件的封装。2. Packaging of electronic components including LEDs.

针对线路基板401的焊盘位置,采用合适厚度和表面尺寸略小于焊盘的钢网印刷锡膏(图未示),然后经自动贴片机将LED灯珠41、端子组件42、其他元器件43(如电容、电阻、电感等元件)贴装在线路基板401上,沿流水线经回流焊炉进行焊接,使得端子组件42在线路基板401的第一表面401a和焊盘形成焊接,且使得被推挤到元器件引脚处的锡膏在线路基板401的第二表面401b形成焊接点,以得到线路基板401、焊接好的LED灯珠41、端子组件42和其他元器件43。此工艺属于业内技术人员所熟知的贴附工艺,在此不再细述。For the pad position of the circuit substrate 401, use a stencil printing solder paste (not shown) with an appropriate thickness and surface size slightly smaller than the pad, and then place the LED lamp bead 41, terminal assembly 42, and other components through an automatic placement machine. 43 (such as capacitors, resistors, inductors and other components) are mounted on the circuit substrate 401, and soldered along the assembly line through a reflow oven, so that the terminal assembly 42 is welded to the pad on the first surface 401a of the circuit substrate 401, and made to be The solder paste pushed to the pins of components forms welding points on the second surface 401 b of the circuit substrate 401 to obtain the circuit substrate 401 , soldered LED lamp beads 41 , terminal assemblies 42 and other components 43 . This process belongs to the attachment process well known to those skilled in the art, and will not be described in detail here.

3、太阳能电池片402与线路基板401的焊接。3. Soldering of the solar cells 402 and the circuit substrate 401 .

由于多晶硅电池片或者传统的单晶硅电池片的正负极分布于硅片正面背面的栅条(图未示),电池片之间采用涂锡带(图未示)形成全串联连接并引出正负极。将太阳能电池片402焊接固定在线路基板401的第一表面401a上,在线路基板401上预留有通道(图未示),通道穿出第一表面401a和第二表面401b,涂锡带的正负极穿过通道后与第二表面401b的图案化线路层电性连接。Since the positive and negative electrodes of polycrystalline silicon cells or traditional monocrystalline silicon cells are distributed on the grid bars (not shown) on the front and back of the silicon chip, tin-coated ribbons (not shown) are used between the cells to form a full series connection and lead out Positive and negative. The solar cells 402 are welded and fixed on the first surface 401a of the circuit substrate 401, a channel (not shown) is reserved on the circuit substrate 401, the channel passes through the first surface 401a and the second surface 401b, and the tin strip The positive and negative electrodes are electrically connected to the patterned circuit layer on the second surface 401b after passing through the channel.

4、太阳能电池片402与线路基板401的封装,本实施例以层压式封装为例来阐述。4. The encapsulation of the solar cells 402 and the circuit substrate 401 is described in this embodiment by taking the laminated encapsulation as an example.

参见图9,太阳能电池片402固定在线路基板401上后,需要对线路板封装,层压是太阳能电池组件常用的封装方式,起到了保护电池片的作用,然而,封装过程中容易损坏位于线路基板401第二表面401b上的LED灯珠41、端子组件42和其他元器件43。为了对线路基板401上元器件进行保护和便于在封装后取下,在本实施例中,采用一排版模具板200,该排版模具板200的顶面中央开设有用于容置元器件的一凹槽201(或者中央镂空),将焊接在一起的太阳能电池片402和线路基板401以第二表面401b朝下的方式放置在排版模具板200上后,将玻璃基板403、粘结层404自上而下依次层叠在太阳能电池片402上,然后送入层压机中,在真空环境下将温度提升至120-150℃,并在1个大气压强下进行2-3次的层压,降温后得到太阳能电池片402和线路基板401整合为一体而形成太阳能电池发光板40。需要指出的是,玻璃基板403为但不局限于PET(Polyethylene terephthalate,聚对苯二甲酸乙二醇酯)板,粘结层404为但不局限于EVA(Ethylene Vinyl Acetate,乙烯-乙酸乙烯共聚物)层。此工艺属于业内技术人员所熟知的层压工艺,在此不再细述。Referring to Fig. 9, after the solar cell 402 is fixed on the circuit substrate 401, the circuit board needs to be packaged. Lamination is a common packaging method for solar cell components, which plays a role in protecting the cell. However, it is easy to damage the circuit board during the packaging process. LED lamp beads 41 , terminal assemblies 42 and other components 43 on the second surface 401 b of the substrate 401 . In order to protect the components on the circuit substrate 401 and facilitate removal after packaging, in this embodiment, a layout mold plate 200 is used, and a concave hole for accommodating components is opened in the center of the top surface of the layout mold plate 200. Groove 201 (or hollow out in the center), after placing the soldered solar cells 402 and circuit substrate 401 on the typesetting mold plate 200 with the second surface 401b facing down, place the glass substrate 403 and the bonding layer 404 from above The bottom layer is stacked on the solar cell sheet 402 in turn, and then sent to the laminator, the temperature is raised to 120-150°C in a vacuum environment, and the lamination is carried out 2-3 times under 1 atmospheric pressure, and after cooling The obtained solar cell sheet 402 is integrated with the circuit substrate 401 to form a solar cell light-emitting panel 40 . It should be pointed out that the glass substrate 403 is but not limited to a PET (Polyethylene terephthalate, polyethylene terephthalate) plate, and the adhesive layer 404 is but not limited to an EVA (Ethylene Vinyl Acetate, ethylene-vinyl acetate copolymer object) layer. This process belongs to the lamination process well known to those skilled in the art, and will not be described in detail here.

实施例二Embodiment two

下面结合附图10和11,仅就与实施例一中不同之处作详细说明。Below in conjunction with Figures 10 and 11, only the differences from Embodiment 1 will be described in detail.

在本实施例中,太阳能电池片402为Sunpower单晶硅电池片,具体地,线路基板401采用双面板,太阳能电池片402上靠近线路基板401的一侧表面设置有栅线电极,第一表面上设置有与栅线电极电性匹配的图案化线路层。这样,太阳能电池片402、太阳能电池片402及LED灯珠41可制成一体,从而在三者之间省去了导线连接的工序,节约了生产成本,且装配更加方便。In this embodiment, the solar cell 402 is a Sunpower monocrystalline silicon cell. Specifically, the circuit substrate 401 adopts a double-sided panel, and the side surface of the solar cell 402 close to the circuit substrate 401 is provided with a grid line electrode, and the first surface A patterned circuit layer electrically matched with the grid electrode is provided on the top. In this way, the solar cells 402 , the solar cells 402 and the LED lamp bead 41 can be made into one body, thereby eliminating the process of connecting wires among the three, saving production costs and making assembly more convenient.

如图10和11所示,对本实施例中的太阳能电池发光板40的制作进行阐述。As shown in FIGS. 10 and 11 , the fabrication of the solar cell light-emitting panel 40 in this embodiment will be described.

1、线路基板401的制作,本实施例的线路基板401为双面板。1. Fabrication of the circuit substrate 401 , the circuit substrate 401 of this embodiment is double-sided.

在本实施例中,线路基板401在第一表面401a和第二表面401b上均印刷阻焊油墨(图未示),形成焊盘位置,烘烤固化后得到两表面均有图案化线路层(图未示)的线路基板401。此工艺属于业内技术人员所熟知的工艺,在此不再细述。In this embodiment, the circuit substrate 401 prints solder resist ink (not shown) on both the first surface 401a and the second surface 401b to form pad positions, and after baking and curing, a patterned circuit layer is obtained on both surfaces ( not shown in the figure) circuit substrate 401. This process is well known to those skilled in the art and will not be described in detail here.

2、包括LED在内的电子元器件的封装。2. Packaging of electronic components including LEDs.

针对线路基板401的焊盘位置,采用合适厚度和表面尺寸略小于焊盘的钢网印刷锡膏(图未示),然后经自动贴片机将LED灯珠41、端子组件42贴装在线路基板401上,沿流水线经回流焊炉进行焊接,使得端子组件42在线路基板401的第一表面401a和焊盘形成焊接,且使得被推挤到元器件引脚处的锡膏在线路基板401的第二表面401b形成焊接点,以得到线路基板401、焊接好的LED灯珠41、端子组件42和其他元器件43。此工艺属于业内技术人员所熟知的贴附工艺,在此不再细述。For the pad position of the circuit substrate 401, use a stencil printing solder paste (not shown) with a suitable thickness and surface size slightly smaller than the pad, and then mount the LED lamp bead 41 and the terminal assembly 42 on the circuit board by an automatic placement machine. On the substrate 401, soldering is carried out through the reflow oven along the assembly line, so that the terminal assembly 42 is welded to the pad on the first surface 401a of the circuit substrate 401, and the solder paste pushed to the pins of the components is on the circuit substrate 401 Soldering points are formed on the second surface 401b of the circuit board 401 , soldered LED lamp beads 41 , terminal assemblies 42 and other components 43 . This process belongs to the attachment process well known to those skilled in the art, and will not be described in detail here.

3、太阳能电池片402与线路基板401的焊接。3. Soldering of the solar cells 402 and the circuit substrate 401 .

由于sunpower单晶硅电池片的电极集中背面栅线(图未示),可以理解的是,第一表面401a的图案化线路层应该设计成与该背面栅线相匹配,这样,将太阳能电池片402与线路基板401焊接后即可使两者电性连接。Since the electrodes of the sunpower monocrystalline silicon cell are concentrated on the back grid (not shown), it can be understood that the patterned circuit layer on the first surface 401a should be designed to match the back grid, so that the solar cell After the 402 is soldered to the circuit substrate 401, the two can be electrically connected.

4、太阳能电池片402与线路基板401的封装,本实施例以滴胶方式封装为例来阐述。4. The encapsulation of the solar cells 402 and the circuit substrate 401 is described in this embodiment by taking the encapsulation by glue dropping as an example.

参见图11,太阳能电池片402固定在线路基板401上后,需要对线路板封装,滴胶是太阳能电池组件常用的封装方式,起到了保护电池片的作用,然而,封装过程中容易损坏位于线路基板401第二表面401b上的LED灯珠41、端子组件42和其他元器件43。为了对线路基板401上元器件进行保护以及使太阳能电池片402保持平整,在本实施例中,采用一排版模具板200,其结构与实施例一中的排版模具板200大致相同,该排版模具板200的顶面中央亦开设有用于容置元器件的一凹槽201(或者中央镂空),且该排版模具板200的顶面具有一平整的配合表面202,该配合表面202环绕该凹槽201外周,将焊接在一起的太阳能电池片402和线路基板401以第二表面401b朝下的方式放置在排版模具板200上后,第二表面401b与配合表面202抵接,然后送入滴胶机中,在真空环境下进行滴胶,滴胶的温度在70-80℃,容易理解的是,由于滴胶液体属于流体,采用排版模具板200的配合表面202将太阳能电池片402及线路基板401摆放平整后,在滴胶过程中能够对线路基板401的孔位和边缘进行防护。该滴胶液体为但不局限于AB胶,待AB胶均匀涂覆在太阳能电池片402的正面并覆盖整个正面后,对太阳能电池发光板40进行烘干,烘干时间在1-2小时,固化后的AB胶形成保护胶层405,以得到太阳能电池片402和线路基板401整合为一体而形成太阳能电池发光板40。此工艺属于业内技术人员所熟知的滴胶工艺,在此不再细述。Referring to Fig. 11, after the solar cell 402 is fixed on the circuit substrate 401, the circuit board needs to be packaged. Epoxy glue is a commonly used packaging method for solar cell components, which plays a role in protecting the cell. However, it is easy to damage the circuit board during the packaging process. LED lamp beads 41 , terminal assemblies 42 and other components 43 on the second surface 401 b of the substrate 401 . In order to protect the components on the circuit substrate 401 and keep the solar cells 402 flat, in this embodiment, a layout mold plate 200 is used, the structure of which is roughly the same as that of the layout mold plate 200 in the first embodiment. The center of the top surface of the board 200 is also provided with a groove 201 (or central hollow) for accommodating components, and the top surface of the layout mold plate 200 has a flat mating surface 202, and the mating surface 202 surrounds the groove 201 outer periphery, after placing the welded solar cells 402 and circuit substrate 401 on the typesetting mold plate 200 with the second surface 401b facing down, the second surface 401b is in contact with the mating surface 202, and then fed into the glue In the machine, glue dispensing is carried out in a vacuum environment, and the temperature of glue dispensing is 70-80°C. It is easy to understand that, since the glue dispensing liquid is a fluid, the matching surface 202 of the typesetting mold plate 200 is used to place the solar cell 402 and the circuit substrate After the 401 is placed flat, the holes and edges of the circuit substrate 401 can be protected during the glue dispensing process. The glue dropping liquid is but not limited to AB glue. After the AB glue is evenly coated on the front of the solar cell 402 and covers the entire front, the solar cell light-emitting panel 40 is dried, and the drying time is 1-2 hours. The cured AB glue forms a protective glue layer 405 , so that the solar cell sheet 402 and the circuit substrate 401 are integrated to form a solar cell light-emitting panel 40 . This process belongs to the glue dispensing process well known to those skilled in the art, and will not be described in detail here.

当然,电池片为多晶硅电池片或者传统的单晶硅电池片,也可以采用滴胶式封装制作太阳能电池发光板40,可以理解的是,Sunpower单晶硅电池片也可以采用层压式封装制作太阳能电池发光板40。Certainly, the battery sheet is a polycrystalline silicon battery sheet or a traditional monocrystalline silicon battery sheet, and the solar cell light-emitting panel 40 can also be produced by glue-drop packaging. It can be understood that the Sunpower monocrystalline silicon battery sheet can also be produced by lamination packaging. Solar cell luminous panel 40.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention Inside.

Claims (10)

1. a lamp body structure, it is characterised in that include lamp housing, solar battery lighting plate, base and be located on lamp housing Top cover;Described lamp housing is provided with lower ending opening and for housing the cavity of base, the end face central authorities of described lamp housing offer for Placing and support the mounting groove of described solar battery lighting plate, described mounting groove connects with described cavity;Solaode is sent out Tabula rasa includes that circuit base plate, LED lamp bead and solar battery sheet, described circuit base plate have first surface and relative to described The second surface on one surface;Described LED lamp bead is encapsulated on described second surface;Described solar battery sheet is arranged at described One surface, described solar battery sheet and described circuit base plate integrate and form described solar battery lighting plate.
Lamp body structure the most according to claim 1, it is characterised in that described circuit base plate is single sided board or dual platen.
Lamp body structure the most according to claim 1, it is characterised in that described solar battery sheet be Monocrystalline silicon cell piece or Polycrystalline silicon battery plate.
Lamp body structure the most according to any one of claim 1 to 3, it is characterised in that described base has a junction, The end face central authorities of described connecting portion have the light for solar battery lighting plate and pass downwards the light hole of described base, described It is provided with between connecting portion with described lamp housing and makes both removably fixing attachment structures being connected;Described top cover includes lid Plate and being formed at bottom described cover plate and along the whole circumferentially extending annular plate of described cover plate, the top edge of described lamp housing Offer the storage tank inserted for described annular plate, arrange between described annular plate and described lamp housing and make both with tight fit The Anti-isenagage structure that mode connects.
Lamp body structure the most according to claim 4, it is characterised in that described attachment structure includes that projection is at described connecting portion Multiple connection posts on end face, multiple connection posts are along the circumferentially-spaced layout of described base, and described lamp housing is in the end of described cavity Face is formed with the stud of the most corresponding multiple multiple described connection posts, and multiple studs and multiple connection post are constituted to be tied described connection Structure, each stud was connected by a fastener threads with each connection between post.
Lamp body structure the most according to claim 4, it is characterised in that described Anti-isenagage structure includes that projection is in described annular Multiple convex tendons on plate outer wall, multiple convex tendons are provided at circumferentially spaced along described annular plate, the outer end of multiple described convex tendons Face sidewall with described storage tank respectively abuts.
Lamp body structure the most according to claim 4, it is characterised in that formed between sidewall and the described lamp housing of described cover plate First passage, described lamp housing is formed with at least one apopore in the bottom surface of described storage tank, and the edge of described base is with described Forming second channel between envelope inner wall, described first passage, described apopore sequentially connect with described second channel.
Lamp body structure the most according to claim 4, it is characterised in that the central authorities of described connecting portion are convexly equipped with ridge structure, Described light hole is positioned at the top of described ridge structure.
Lamp body structure the most according to claim 4, it is characterised in that be provided with for placing battery on described connecting portion Battery cavities.
10. landscape lighting device, including lampshade, it is characterised in that also include lamp as claimed in any one of claims 1-9 wherein Body structure, described lampshade has and is positioned at its top ends and at least one bead outwardly directed, and described base has for described prominent At least one fixing groove that edge is inserted.
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