CN105841010A - Photo bulb and manufacturing method thereof - Google Patents
Photo bulb and manufacturing method thereof Download PDFInfo
- Publication number
- CN105841010A CN105841010A CN201610194210.8A CN201610194210A CN105841010A CN 105841010 A CN105841010 A CN 105841010A CN 201610194210 A CN201610194210 A CN 201610194210A CN 105841010 A CN105841010 A CN 105841010A
- Authority
- CN
- China
- Prior art keywords
- bulb
- photo
- substrate
- led chip
- photograph
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/503—Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
- F21V3/04—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
- F21V3/06—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
- F21V3/061—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being glass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2121/00—Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00
Abstract
The invention discloses a method for manufacturing a photo bulb. The method is characterized by comprising the following steps: a photo is printed on a glass plate to form a photo plate; an LED chip is packed on a substrate to prepare a light source plate; the photo plate and the light source plate are bonded and connected to a lamp core bracket; the parts are fixed on a lamp base by a glass lamp cover after sealing; and in sealing of the glass lamp cover, inert gas is injected after air is exhausted. The method has the following beneficial effects: such patterns as the photo can be safely put in the bulb; the LED is adopted as a light source inside, so that the photo can be clearly seen in power failure; the photo emits light when electrifying to serve as decoration or auxiliary illumination at night; and if a common life photo is put in the bulb, the photo can be preserved for a long time due to protection in helium. For commercial advertisement, various product pictures, trademarks and the like can be manufactured in the bulb for attention, so that the photo bulb is infinite in business opportunity.
Description
Technical field
The present invention relates to a kind of photograph bulb and preparation method thereof, belong to illumination according to tool technical field.
Background technology
Since thousand, the life of the mankind be unable to do without the illumination at night already, from the development and application of fire to Edison invented bulb, lighting engineering evolution is not little over 100 years, but 50 years LED illumination of looking into the future in recent years would is that main flow, and along with the development of LED technology is advanced by leaps and bounds, the raising of quality of life makes people that also from simple illuminating, the demand of illumination is converted to comfortable and entertaining.
Summary of the invention
It is an object of the invention to overcome deficiency of the prior art, it is provided that a kind of photograph bulb and preparation method thereof, it is possible to make photograph be saved in glass lamp shade and there is the function showing publicity.
For solving prior art problem, the technical solution used in the present invention: the invention discloses a kind of method making photograph bulb, form phase sheet on a glass including being printed by photograph；LED chip is encapsulated on substrate and makes lamp source plate；It is wired to again on wick supporting rack after phase sheet is fitted with lamp source plate；It is fixed on a lamp socket after preceding sections being encapsulated with glass lamp shade；Wherein, noble gas is injected after first extracting air during glass lamp shade encapsulation.
Preferably, the manufacture method of phase sheet is: by Thermal-printing Technology or ultraviolet curing air brushing technology, photograph is imaged in glass pane surface.
Preferably, the manufacture method of lamp source plate comprises the steps:
S1, first prints out conducting wire with silver slurry by substrate and connects for LED chip；
S2, inserts high temperature furnace by the substrate printed, and with 650～700 DEG C of roasting 30min, the impurity in being starched by silver is all burnt, and stays fine silver to form circuit；
Some LED chip are fixed on substrate by S3, LED chip are connected on the circuit that fine silver is formed with gold thread；
S4, mixes silicones with appropriate fluorescent material and is printed onto on substrate the position being placed with LED chip after mixing well, thus LED chip is encapsulated；
S5, enters to be packaged with after the substrate of LED chip is dried cutting again and forms lamp source plate.
Preferably, substrate is transparent glass plate, ceramic wafer or gem plate.
Preferably, in step S4, silicones and fluorescent material are printed onto on substrate by screen painting mode.
Preferably, in step S5, cutting mode is cut.
Preferably, noble gas is helium.
The invention also discloses a kind of photograph bulb, including the phase sheet being made up of said method and lamp source plate, for fixing and connecting both wick supporting rack aforementioned, for the glass lamp shade of encapsulation, and the lamp socket of fixing glass lamp shade；Noble gas is injected after extracting air in glass lamp shade.
Preferably, lamp socket is wooden lamp socket.
The invention have the benefit that
1, the figures such as photo can be positioned over safely bulb by the present invention; use LED in interior as light source; photo it is clearly visible during no power; photo itself is the most luminous when energized; can use as the decoration in evening or floor light, as inserted, live photo then can preserve because of in being protected in helium for a long time.Additionally, various product pictures, trade mark etc. all can be made in and wherein arouse attention for commercial advertisement, business opportunity is unlimited.
2, helium not only can provide protection against the oxidation of photograph and associated component, and can also distribute the heat in lampshade timely as thermal diffusivity gas thus avoid LED chip overheated.
Accompanying drawing explanation
Fig. 1 is the structural perspective of the present invention；
Fig. 2 is the structure front view of the present invention；
Fig. 3 is the structure right view of the present invention；
Fig. 4 is the partial enlarged drawing in Fig. 3 at A；
Fig. 5 is the structure chart of lamp source plate in the present invention.
Reference: 1, glass lamp shade；2, lamp socket；3, phase sheet；4, lamp source plate；5, wick supporting rack；6, LED chip；7, circuit；8 wiring.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.Following example are only used for clearly illustrating technical scheme, and can not limit the scope of the invention with this.
As Fig. 1 is to shown in 5, and a kind of photograph bulb, including phase sheet 3, lamp source plate 4, wick supporting rack 5, glass lamp shade 1, and lamp socket 2.
Phase sheet 3 is imaged in glass pane surface by photograph made by Thermal-printing Technology or ultraviolet curing air brushing technology.
The manufacture method of lamp source plate 4 comprises the steps:
S1, uses transparent glass plate, ceramic wafer or gem plate as substrate, first with silver slurry, substrate is printed out conducting wire 7 and connects for LED chip 6.
S2, inserts high temperature furnace by the substrate printed, and with 650～700 DEG C of roasting 30min, the impurity in being starched by silver is all burnt, and stays fine silver to form circuit 7.
Some LED chip 6 linear arrangements are fixed on substrate by S3, LED chip 6 are connected on the circuit 7 that fine silver is formed with gold thread.The arrangement mode of LED chip 6 can be adjusted according to the requirement of actual design, therefore this does not make concrete restriction in invention.
S4, is mixed silicones with appropriate fluorescent material and is printed onto on substrate the position being placed with LED chip 6 after mixing well by screen painting mode, thus LED chip 6 encapsulated.
S5, enters to be packaged with after the substrate of LED chip 6 is dried and is laser-cut into lamp source plate 4 again.
The phase sheet 3 made is fitted with lamp source plate 4, then the wiring 8 at circuit 7 two on lamp source plate 4 and the electric wire on wick supporting rack 5 is connected into complete circuit and makes phase sheet 3 and lamp source plate 4 be fixed on wick supporting rack 5.Finally by the mode sealed, glass lamp shade 1 encapsulation is fixed on lamp socket 2 and forms complete bulb.In encapsulation process, reinject part noble gas after first being extracted by the air in glass lamp shade 1, such as helium.
The above is only the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, on the premise of without departing from the technology of the present invention principle; can also make some improvement and deformation, these improve and deformation also should be regarded as protection scope of the present invention.
Claims (9)
1. the method making photograph bulb, it is characterised in that: include printing photograph forming phase sheet on a glass；LED chip is encapsulated on substrate and makes lamp source plate；It is wired to again on wick supporting rack after phase sheet is fitted with lamp source plate；It is fixed on a lamp socket after preceding sections being encapsulated with glass lamp shade；Wherein, noble gas is injected after first extracting air during glass lamp shade encapsulation.
A kind of method making photograph bulb the most according to claim 1, it is characterised in that the manufacture method of phase sheet is: photograph is imaged in glass pane surface by Thermal-printing Technology or ultraviolet curing air brushing technology.
A kind of method making photograph bulb the most according to claim 1, it is characterised in that the manufacture method of lamp source plate comprises the steps:
S1, first prints out conducting wire with silver slurry by substrate and connects for LED chip；
S2, inserts high temperature furnace by the substrate printed, and with 650～700 DEG C of roasting 30min, the impurity in being starched by silver is all burnt, and stays fine silver to form circuit；
Some LED chip are fixed on substrate by S3, LED chip are connected on the circuit that fine silver is formed with gold thread；
S4, mixes silicones with appropriate fluorescent material and is printed onto on substrate the position being placed with LED chip after mixing well, thus LED chip is encapsulated；
S5, enters to be packaged with after the substrate of LED chip is dried cutting again and forms lamp source plate.
A kind of method making photograph bulb the most according to claim 2, it is characterised in that substrate is transparent glass plate, ceramic wafer or gem plate.
A kind of method making photograph bulb the most according to claim 2, it is characterised in that in step S4, silicones and fluorescent material are printed onto on substrate by screen painting mode.
A kind of method making photograph bulb the most according to claim 2, it is characterised in that in step S5, cutting mode is cut.
A kind of method making photograph bulb the most according to claim 1, it is characterised in that noble gas is helium.
8. a photograph bulb, it is characterised in that: include phase sheet and the lamp source plate being made up of the arbitrary described method of claim 1 to 6, for fixing and connecting both wick supporting rack aforementioned, for the glass lamp shade of encapsulation, and the lamp socket of fixing glass lamp shade；Noble gas is injected after extracting air in glass lamp shade.
A kind of method making photograph bulb the most according to claim 7, it is characterised in that lamp socket is wooden lamp socket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610194210.8A CN105841010A (en) | 2016-03-31 | 2016-03-31 | Photo bulb and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610194210.8A CN105841010A (en) | 2016-03-31 | 2016-03-31 | Photo bulb and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105841010A true CN105841010A (en) | 2016-08-10 |
Family
ID=56596363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610194210.8A Pending CN105841010A (en) | 2016-03-31 | 2016-03-31 | Photo bulb and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105841010A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102646776A (en) * | 2012-01-12 | 2012-08-22 | 深圳市瑞丰光电子股份有限公司 | Light-emitting diode module and manufacturing method thereof |
| US20130107462A1 (en) * | 2011-10-27 | 2013-05-02 | Zhirong LU | Hidden pin type high-power led support and hidden pin type high-power led packaging structure and technology using same |
| CN103606615A (en) * | 2013-10-17 | 2014-02-26 | 上舜照明（中国）有限公司 | Ceramic surface LED-mounted encapsulation structure and encapsulation method thereof |
| CN203810135U (en) * | 2014-04-16 | 2014-09-03 | 厦门丰泓照明有限公司 | High-light-efficiency LED bulb lamp |
| CN105179983A (en) * | 2015-10-26 | 2015-12-23 | 苏州汉克山姆照明科技有限公司 | Bulb with showing function |
-
2016
- 2016-03-31 CN CN201610194210.8A patent/CN105841010A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130107462A1 (en) * | 2011-10-27 | 2013-05-02 | Zhirong LU | Hidden pin type high-power led support and hidden pin type high-power led packaging structure and technology using same |
| CN102646776A (en) * | 2012-01-12 | 2012-08-22 | 深圳市瑞丰光电子股份有限公司 | Light-emitting diode module and manufacturing method thereof |
| CN103606615A (en) * | 2013-10-17 | 2014-02-26 | 上舜照明（中国）有限公司 | Ceramic surface LED-mounted encapsulation structure and encapsulation method thereof |
| CN203810135U (en) * | 2014-04-16 | 2014-09-03 | 厦门丰泓照明有限公司 | High-light-efficiency LED bulb lamp |
| CN105179983A (en) * | 2015-10-26 | 2015-12-23 | 苏州汉克山姆照明科技有限公司 | Bulb with showing function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160810 |
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| RJ01 | Rejection of invention patent application after publication |