CN105839181B - 具有优化的材料组成的多晶金刚石结构 - Google Patents

具有优化的材料组成的多晶金刚石结构 Download PDF

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Publication number
CN105839181B
CN105839181B CN201610145112.5A CN201610145112A CN105839181B CN 105839181 B CN105839181 B CN 105839181B CN 201610145112 A CN201610145112 A CN 201610145112A CN 105839181 B CN105839181 B CN 105839181B
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diamond
grain size
volume
volume fraction
working face
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Chinese (zh)
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CN105839181A (zh
Inventor
J·丹尼尔·贝尔纳普
格奥尔基·沃罗宁
余峰
彼得·卡里维奥
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SII MegaDiamond Inc
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SII MegaDiamond Inc
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    • C—CHEMISTRY; METALLURGY
    • C30—CRYSTAL GROWTH
    • C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02—Elements
    • C30B29/04—Diamond
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12—Both compacting and sintering
    • B22F3/14—Both compacting and sintering simultaneously
    • B22F3/15—Hot isostatic pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B24D3/10—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C—CHEMISTRY; METALLURGY
    • C30—CRYSTAL GROWTH
    • C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B28/00—Production of homogeneous polycrystalline material with defined structure
    • C30B28/02—Production of homogeneous polycrystalline material with defined structure directly from the solid state
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/005—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds being borides
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/006—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds being carbides
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/007—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds being nitrides
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • C22C2026/008—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds other than carbides, borides or nitrides
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C2204/00—End product comprising different layers, coatings or parts of cermet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249954—With chemically effective material or specified gas other than air, N, or carbon dioxide in void-containing component
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249961—With gradual property change within a component
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/30—Self-sustaining carbon mass or layer with impregnant or other layer

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Earth Drilling (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Powder Metallurgy (AREA)
  • Percussive Tools And Related Accessories (AREA)
CN201610145112.5A 2010-11-24 2011-11-23 具有优化的材料组成的多晶金刚石结构 Active CN105839181B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US12/954,403 US8689912B2 (en) 2010-11-24 2010-11-24 Polycrystalline diamond constructions having optimized material composition
US12/954,403 2010-11-24
CN201180056837.2A CN103379974B (zh) 2010-11-24 2011-11-23 具有优化的材料组成的多晶金刚石结构

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201180056837.2A Division CN103379974B (zh) 2010-11-24 2011-11-23 具有优化的材料组成的多晶金刚石结构

Publications (2)

Publication Number Publication Date
CN105839181A CN105839181A (zh) 2016-08-10
CN105839181B true CN105839181B (zh) 2019-04-19

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CN201610145112.5A Active CN105839181B (zh) 2010-11-24 2011-11-23 具有优化的材料组成的多晶金刚石结构
CN201180056837.2A Active CN103379974B (zh) 2010-11-24 2011-11-23 具有优化的材料组成的多晶金刚石结构

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Country Status (6)

Country Link
US (2) US8689912B2 (https=)
JP (2) JP6317109B2 (https=)
CN (2) CN105839181B (https=)
GB (1) GB2498882A (https=)
WO (1) WO2012071515A2 (https=)
ZA (1) ZA201303382B (https=)

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US9475176B2 (en) 2012-11-15 2016-10-25 Smith International, Inc. Sintering of thick solid carbonate-based PCD for drilling application
US10315175B2 (en) 2012-11-15 2019-06-11 Smith International, Inc. Method of making carbonate PCD and sintering carbonate PCD on carbide substrate
US9273724B1 (en) * 2012-12-11 2016-03-01 Bruce Diamond Corporation Thrust bearing pad having metallic substrate
GB201223530D0 (en) * 2012-12-31 2013-02-13 Element Six Abrasives Sa A cutter element for rock removal applications
GB201321991D0 (en) * 2013-12-12 2014-01-29 Element Six Abrasives Sa A polycrystalline super hard construction and a method of making same
GB201404782D0 (en) * 2014-03-18 2014-04-30 Element Six Abrasives Sa Superhard constructions & methods of making same
US11014157B2 (en) 2014-12-17 2021-05-25 Schlumberger Technology Corporation Solid PCD with transition layers to accelerate full leaching of catalyst
US10711331B2 (en) 2015-04-28 2020-07-14 Halliburton Energy Services, Inc. Polycrystalline diamond compact with gradient interfacial layer
CN104832101B (zh) * 2015-05-15 2018-07-03 中国水利水电第十工程局有限公司 双基材型切削元件及具有该切削元件的潜孔锤钻头
CN104847277A (zh) * 2015-05-15 2015-08-19 中国水利水电第十工程局有限公司 潜孔锤用聚晶金刚石多点切割钻头
KR102020014B1 (ko) * 2015-05-28 2019-09-09 핼리버튼 에너지 서비시즈 인코퍼레이티드 다결정 다이아몬드 공구를 제조하는 재료 편석 유도 방법
WO2017075626A1 (en) * 2015-10-30 2017-05-04 Smith International, Inc. Eruption minimization in thermally stable pcd products
RU2018125628A (ru) * 2015-12-16 2020-01-16 Даймонд Инновейшнз, Инк. Поликристаллические алмазные шарошки с добавкой некаталитического материала и способы их изготовления
CN108884707B (zh) * 2016-03-16 2021-08-24 戴蒙得创新股份有限公司 包含具有不同特性的环形区域的多晶金刚石体
CN108057894B (zh) * 2017-12-12 2019-11-15 鑫京瑞钨钢（厦门）有限公司 一种梯度硬质合金圆棒
WO2019219906A1 (en) * 2018-05-18 2019-11-21 Element Six (Uk) Limited Polycrystalline diamond cutter element and earth boring tool
CN110860693A (zh) * 2019-11-28 2020-03-06 中国有色桂林矿产地质研究院有限公司 一种中空结构的超硬材料聚晶多层复合片及其制备方法
TWI899117B (zh) * 2019-12-11 2025-10-01 美商戴蒙創新公司 多晶鑽石複合片；胚料、切刀與包括其之切割工具；及製造方法
EP4157570A1 (en) * 2020-06-02 2023-04-05 Saudi Arabian Oil Company Producing catalyst-free pdc cutters
US12024470B2 (en) 2021-02-08 2024-07-02 Saudi Arabian Oil Company Fabrication of downhole drilling tools
CN113968736B (zh) * 2021-12-01 2022-12-30 西南交通大学 一种碲触媒的多晶金刚石烧结体及其制备方法
CN119866260A (zh) * 2022-09-30 2025-04-22 山高刀具公司 用于粉末注射模制部件的模制工具组件和方法

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CN101646527A (zh) * 2007-01-26 2010-02-10 戴蒙得创新股份有限公司 等级钻削刀具

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Publication number Publication date
GB201305929D0 (en) 2013-05-15
JP2014505162A (ja) 2014-02-27
US20140215927A1 (en) 2014-08-07
CN103379974B (zh) 2016-04-13
WO2012071515A2 (en) 2012-05-31
JP6317109B2 (ja) 2018-05-09
ZA201303382B (en) 2020-11-25
JP2017141507A (ja) 2017-08-17
WO2012071515A3 (en) 2012-11-15
CN105839181A (zh) 2016-08-10
CN103379974A (zh) 2013-10-30
US20120125696A1 (en) 2012-05-24
US8689912B2 (en) 2014-04-08
US10173299B2 (en) 2019-01-08
GB2498882A (en) 2013-07-31

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