CN105835148A - Culm sheath waste treatment system composed of burr removal device, steaming and stewing device and spreading device - Google Patents
Culm sheath waste treatment system composed of burr removal device, steaming and stewing device and spreading device Download PDFInfo
- Publication number
- CN105835148A CN105835148A CN201610437117.5A CN201610437117A CN105835148A CN 105835148 A CN105835148 A CN 105835148A CN 201610437117 A CN201610437117 A CN 201610437117A CN 105835148 A CN105835148 A CN 105835148A
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- bamboo shell
- bamboo
- frame
- steaming
- conveyer belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/06—Softening or hardening of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
Abstract
The invention relates to a culm sheath waste treatment system composed of a burr removal device, a steaming and stewing device and a spreading device. The culm sheath waste treatment system comprises the burr removal device used for removing burrs on the outer surfaces of bamboo shells, a soaking tank used for soaking the bamboo shells subjected to burr removal, the steaming and stewing device used for steaming and stewing the soaked bamboo shells, a water cleaning tank used for cleaning the steamed and stewed bamboo shells, an airing shelf used for airing the cleaned bamboo shells to decrease the moisture content, the spreading device used for spreading the aired bamboo shells, and a pressing machine used for stacking and pressing the spread bamboo shells which are sequentially arranged, wherein a cavity used for accommodating heat conducting oil is formed in a hot pressing plate; the cavity and an oil storage tank form a circulating oil way through oil guide pipes and a delivery pump; an electric heating component is arranged inside the oil storage tank; partition plates are arranged inside the cavity; and the partition plates divide the cavity into a roundabout runner for allowing the heat conducting oil to flow. According to the technical scheme, the bamboo shells can be effectively spread, and reliable support is provided for processing and utilization of the bamboo shells.
Description
Technical field
The present invention relates to bamboo product manufacture field, be specifically related to a kind of by depilation device, steaming plant
Stalk sheaths of bamboo shoots castoff processing system with spreading out device composition.
Background technology
Owing to Germinatus Bambusae sinospinosae (also known as Phyllostachys pubescens Mazei ex H.de Lebaie) may be used for working out the lifes such as bamboo plaque, dustpan, bamboo bed, bamboo chair
Produce life appliance, and for building field, therefore at the beginning of 21 century, China rural area is widely
Plantation Germinatus Bambusae sinospinosae.Along with the development and progress of modern science and technology, bamboo is increasingly used less.And bamboo
Fertility is powerful, and the small pieces bamboo of these early implantations grows up to bamboo grove or Zhushan County already.How
These bamboo groves, Zhushan County are reasonably utilized, creates bigger economic benefit to agricultural production and become
For improving an outlet of rural economy.Bamboo processing has become floor, decorative panel etc. new at present
Based plate carries out the scheme utilized.Bamboo is to be grown up to by bamboo sprout, and after bamboo sprout grow up, its Radix Crotalariae szemoensis table wraps up
Bamboo shell can nature come off, the most reliable scheme carries out Appropriate application to bamboo shell, because of
This annual substantial amounts of bamboo shell is wasted.Along with bamboo shell is in fields such as packing box, health promoting shoe, the arts work
Exploitation, bamboo shell is by substantial amounts of demand.But bamboo shell needs bamboo when other utilize carrying out
Shell shakeouts, and it is all to have been processed by manual that tradition is shakeout, and the most existing has shakeout efficiency
Actual production can not be met, it is therefore necessary to it is solved through far away.
Bamboo shell shakeout after shape as shown in figure 16, similar with the shape of tip shovel board, from bamboo sprout
The upper bamboo hull shape shape naturally fallen as shown in figure 17, that is edge a1 of bamboo shell, a2 in Figure 16
Be wound to centre, shakeout process carry out bamboo shell edge a1 of winding, a2 exactly shakeouing and
Sizing, is subsequently used for follow-up processing and production.
Summary of the invention
It is an object of the invention to provide one to be made up of depilation device, steaming plant and spreading out device
Stalk sheaths of bamboo shoots castoff processing system, bamboo shell can shakeout by reliably, improves the processing of bamboo shell
Efficiency, for bamboo shell follow-up industrialization processing and utilization provide support.
For achieving the above object, present invention employs techniques below scheme:
A kind of stalk sheaths of bamboo shoots offal treatment system being made up of depilation device, steaming plant and spreading out device
System, it is characterised in that: include the depilation device removing bamboo shell outer surface frill set gradually, right
Bamboo shell after depilation carries out the soaking compartment soaked, and the bamboo shell after soaking carries out the steaming and decocting dress of steaming and decocting
Put, the rinsing bowl that the bamboo shell after steaming and decocting is carried out, the bamboo shell after cleaning is dried reduction
Moisture content dry frame, the spreading out device shakeouing the bamboo shell after drying, to the bamboo after shakeouing
Shell carries out code and laminates whole repoussage machine；
Depilation device includes the depilation cylinder of skewed layout in frame B and frame B, and lose hair or feathers cylinder
Two ends offer charging aperture and discharging opening respectively, depilation is provided with convex tendon, convex tendon on inner wall of rotary drum face
Length direction with depilation cylinder length direction consistent, convex tendon depilation cylinder inwall on edge
The length direction of depilation cylinder is layered arrangement, and the convex tendon of adjacent layer is that interleaved shape is arranged, de-
Hair cylinder is connected with drive mechanism E；
Steaming plant includes the ring-shaped guide rail that boiling tank and boiling tank are provided above, and arranges in boiling tank
Have mesh dividing plate, the boiling tank bucket chamber on mesh dividing plate top for bamboo shell is carried out steaming and decocting, mesh every
It is provided with heating assembly B on the downside of plate, ring-shaped guide rail is provided with mobile dolly, mobile dolly sets
Being equipped with hoist engine, hoist engine is connected with the hurdle frame containing bamboo shell, and hurdle frame is made up of the splicing of each framework,
Framework includes at the bottom of frame, frame lid and the side frame wall of circle, and the one end at the bottom of frame is articulated and connected with side frame wall,
The bottom of side frame wall arranges bolt button, and bolt button is inserted into plug and locks at the bottom of frame, side frame wall top
Periphery uniform intervals arranges connection hook, and bottom side frame wall, periphery uniform intervals arranges junction button, connects
Hook layout corresponding with junction button, adjacent framework is carried out locking connected by connection hook, junction button,
Arranging jube in framework to be separated, hurdle frame is lifted by crane by hoist engine；
Spreading out device includes the feed mechanism arranged in frame A and frame A, and feed mechanism includes using
In the bamboo shell conveyer belt of conveying bamboo shell, bamboo shell conveyer belt is connected with drive mechanism A, and bamboo shell carries
The feed end of band is provided with the bamboo shell chute feeder for pushing bamboo shell to bamboo shell conveyer belt, bamboo shell feeding
The flute length direction of groove is consistent with the conveying direction of bamboo shell conveyer belt, table in the bottom land of bamboo shell chute feeder
The conveyor surface flush of the upper strata belt body of face and bamboo shell conveyer belt is arranged, two cell walls of bamboo shell chute feeder
To the extended guiding extension, inner side of bamboo shell conveyer belt, being provided above bamboo of bamboo shell conveyer belt
What shell carried out shakeouing shakeouts mechanism and the bamboo shell after shakeouing carries out the hot pressure mechanism of hot pressure sizing；
Hot pressure mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above, and hot pressure plate slides along vertical and pacifies
Being contained in frame A, hot pressure plate is connected with drive mechanism D, and drive mechanism D is ordered about on hot pressure plate
Lower movement；Offer into the cavity-like for housing conduction oil in hot pressure plate, cavity by oil guide pipe,
Delivery pump forms circulating oil path with fuel reserve tank, is provided with electric heating assembly, sets in cavity in fuel reserve tank
Being equipped with dividing plate, cavity is separated into the runner for conduction oil flowing of roundabout shape by dividing plate.
Bamboo shell can effectively be shakeout by technique scheme, and the processing and utilization offer for bamboo shell can
The support leaned on.
Accompanying drawing explanation
Fig. 1 is the structural representation of bamboo shell spreading out device；
Fig. 2 is the structural representation after Fig. 1 removes guide upright post and guide runner；
Fig. 3 is the structural representation after Fig. 2 removes hot pressure plate；
Fig. 4 is the structural representation after Fig. 3 removes bamboo shell feed well；
Fig. 5 is that Fig. 4 removes first and shakeouts the structural representation after unit；
Fig. 6 is the structural representation after Fig. 5 removes support platform and bamboo shell conveyer belt；
Fig. 7 is the second structural representation shakeouing unit；
Fig. 8 is the structural representation of bamboo shell guide plate；
Fig. 9 is the structural representation shakeouing mechanism；
Figure 10 is the schematic side view of Fig. 9；
Figure 11 is the first and second sectional structure schematic diagram shakeouing unit；
Figure 12 is first guide roller assembling schematic diagram on the first driving lever；
Figure 13 is the schematic side view of hot pressure plate；
Figure 14 is the A-A cross-sectional schematic of Figure 13；
Figure 15 is the circulation oil line system schematic diagram of conduction oil；
Figure 16 is not remove the structural representation after the bamboo shell of sheaths of bamboo shoots leaf shakeouts；
Figure 17 is the structural representation of the bamboo shell naturally come off removing sheaths of bamboo shoots leaf；
Figure 18 is the structural representation of bamboo shell just processing system；
Figure 19 is the front view of depilation device；
Figure 20 is the B1-B1 sectional view of Figure 19；
Figure 21 is the B2-B2 sectional view of Figure 19；
Figure 22 is the structural representation of boiling tank；
Figure 23 is the structural representation of steaming plant；
Figure 24 is the structural representation of hurdle frame；
Figure 25 is the top view of framework；
Figure 26 is the side view drying frame；
Figure 27 is the top view drying frame.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment to this
Bright it is specifically described.Should be appreciated that following word is only in order to describe the one of the present invention or several
Planting specific embodiment, the protection domain of not concrete to present invention request carries out considered critical.
Bamboo shell has another name called stalk sheaths of bamboo shoots, bamboo sheaths of bamboo shoots, bamboo shell, does not removes the bamboo shell of sheaths of bamboo shoots leaf (at the b in Figure 16)
Structural representation after shakeouing as shown in figure 16, one end that bamboo shell is connected with sheaths of bamboo shoots ring (burr)
The referred to as head end of bamboo shell, one end that bamboo shell Z1 grows sheaths of bamboo shoots leaf is referred to as the tail end of bamboo shell, bamboo shell
The surface of upper growth frill is referred to as the outer surface of bamboo shell, and the surface that bamboo shell attaches mutually with Radix Crotalariae szemoensis meat claims
The inner surface for bamboo shell.Naturally the bamboo shell structure come off from bamboo sprout as shown in figure 17, this shape
Under state, edge a1 of bamboo shell, a2 inner surface furl, and bamboo shell spreading out device is exactly to figure
In 17, the bamboo shell of state shakeouts.
Bamboo shell spreading out device as shown in figs. 1-13, a kind of bamboo shell spreading out device, including frame A and
The feed mechanism arranged in frame A, feed mechanism includes the bamboo shell conveying for carrying bamboo shell Z1
Band, bamboo shell conveyer belt is connected with drive mechanism A, the feed end of bamboo shell conveyer belt be provided with for
The bamboo shell chute feeder A21 of bamboo shell, the flute length side of bamboo shell chute feeder A21 is pushed to bamboo shell Z1 conveyer belt
To consistent with the conveying direction of bamboo shell conveyer belt, the bottom land inner surface of bamboo shell chute feeder A21 and bamboo
The conveyor surface flush of the upper strata belt body A11 of shell conveyer belt is arranged, two grooves of bamboo shell chute feeder A21
Wall is to the extended guiding extension, inner side of bamboo shell conveyer belt, and being provided above of bamboo shell conveyer belt is right
What bamboo shell carried out shakeouing shakeouts mechanism and the bamboo shell after shakeouing carries out the garment press of hot pressure sizing
Structure.By shakeouing mechanism, bamboo shell shakeout and maintain temporarily bamboo shell shakeout state.Then lead to
Crossing hot pressure mechanism to press, shape it, the bamboo shell in such Figure 17 is just shakeout,
For follow-up processing.
In the present invention, the mechanism of shakeouing shakeouing bamboo shell designs particularly important, not only needs
Bamboo shell edge a1 of winding, a2 are spread out, also edge a1 spread out, a2 is maintained,
To prevent it from again wrapping around.Therefore the present invention uses the technical side as shown in Fig. 3,4,5,6
Case is implemented.Bamboo shell conveyer belt be provided above bamboo shell guide plate A41, bamboo shell guide plate A41
The top and the spacing between the two that are positioned at bamboo shell conveyer belt are d1, and the thickness of bamboo shell is d2,
D1 > d2, bamboo shell guide plate A41 and bamboo shell chute feeder A21 are postponed layout, bamboo shell guide plate A41
Width less than the groove width of bamboo shell chute feeder A21, shakeout mechanism include first and second shakeout unit A31,
A32, first and second to shakeout unit A31, A32 identical and lay respectively at the two of bamboo shell guide plate A41
Outside, two rim portion of bamboo shell guide plate A41 internal do not arrange vacancy portion A42, bamboo shell to it
Guide plate A41 is connected with drive mechanism B, and bamboo shell guide plate A41 is along bamboo shell chute feeder A21's
Flute length direction is slidably mounted in frame A, and drive mechanism B regulation bamboo shell guide plate A41 is along bamboo shell
The flute length direction of chute feeder A21 moves, and first shakeouts unit includes the first mounting bracket A33,
First mounting bracket A33 is slidably mounted in frame A along the groove width direction of bamboo shell chute feeder A21,
Being provided with first in first mounting bracket A33 and shakeout subelement, first shakeouts subelement includes first
Suspend shape in mounting bracket A33 in midair to downwardly extend the first driving lever A34, the first driving lever A34 of layout and set
Put in the first mounting bracket A33 near the end of bamboo shell guide plate A41 side, the first driving lever A34
Lower end the first guide roller A35 is installed, the middle part of the first guide roller A35 offers wire grooves,
The centrage of the first guide roller A35 is paralleled with the length direction of bamboo shell guide plate A41, the first stand
Flat subelement also includes the first spooler A37 arranged in the first mounting bracket；Second shakeouts unit
Including the second mounting bracket A33, the second mounting bracket A33 is along the groove width side of bamboo shell chute feeder A21
To being slidably mounted in frame A, the second mounting bracket A33 is provided with second and shakeouts subelement,
Second shakeouts subelement includes that suspending shape in the second mounting bracket A33 in midair downwardly extends second group of layout
Bar A34, the second driving lever A34 are arranged on the second mounting bracket A33 near bamboo shell guide plate A41 mono-
The end of side, the lower end of the second driving lever A34 is provided with the second guide roller A35, the second guide roller A35
Middle part offer wire grooves, the centrage of the second guide roller A35 and bamboo shell guide plate A41's
Length direction is parallel, and second shakeouts the second receipts that subelement also includes arranging in the second mounting bracket
Line device A37；First and second shakeouts the corresponding layout of subelement, on the first spooler A37 cotton rope around
It is connected with the second spooler A37 after crossing first and second guide roller A35, first and second guide roller A35
Between cotton rope be positioned at the lower section of bamboo shell guide plate A41, first and second mounting bracket A33 and the 3rd
Drive mechanism is connected, and the 3rd drive mechanism regulates first and second mounting bracket A33 along bamboo shell feeding
The groove width direction of groove A21 is moved；Hot pressure mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above,
Hot pressure plate is slidably mounted in frame A along vertical, and hot pressure plate A51 is connected with drive mechanism D
Connecing, drive mechanism D is ordered about hot pressure plate and is moved up and down；Bamboo shell guide plate A41 is in two states,
One is: the working position in bamboo shell chute feeder A21 is inserted in one end of bamboo shell guide plate A41, and they are two years old
For drive mechanism B order about bamboo shell guide plate A41 to moving away from bamboo shell chute feeder A21 side,
That dodges hot pressure plate A51 descending dodges position；First and second shakeouts unit A31, A32
Being in two states, one is: when bamboo shell guide plate A41 is in working position, first and second wire
Wheel A35 is positioned at the preparation position of vacancy portion A42, and it two is: drive mechanism C regulation first and second
Guide roller A35 moves shakeouing that bamboo shell shakeouts to away from bamboo shell guide plate A41 side
Position.During operation, the bamboo shell in Figure 17 is pushed to bamboo in bamboo shell chute feeder A21 by operator
On shell conveyer belt, the head end of bamboo shell first inserts in bamboo shell chute feeder A21.The bamboo shell carried can wrap
Being rolled on the bamboo shell guide plate A41 being in working position, the edge of bamboo shell winding abuts in bamboo shell and guides
The both sides edge of plate A41, after the conveying of bamboo shell puts in place, bamboo shell conveyer belt stops conveying, drive mechanism
C orders about first and second and shakeouts unit A31, A32 and carry out to away from bamboo shell guide plate A41 side respectively
Mobile, first and second driving lever A34 will promote the edge of winding to carry out uncoiling and shakeout, simultaneously along with
Bamboo shell after shakeouing can be covered fixing by the cotton rope of first and second driving lever A34 elongation, it is achieved bamboo
Quickly shakeouing and temporary shaping of shell.After bamboo shell is fully expanded, drive mechanism B is ordered about bamboo shell and is led
Move to dodging position to plate A41.After bamboo shell guide plate A41 goes to dodge position, drive mechanism D is driven
Descending bamboo shell is carried out of hot pressure plate is made to press sizing.After flatiron sizing terminates, order about hot pressure plate A51
Up, bamboo shell conveyer belt recovers the bamboo shell after conveying will shakeout sizing and unloads, drive mechanism B
Order about bamboo shell guide plate A41 by dodging bit recovery to working position, then drive mechanism C order about first,
Two shakeout unit A31, A32 recovers to preparation position to be that next shakeouing of bamboo shell is prepared.Can be
Bamboo shell guide plate A41 arranges the first guide post away from one end of bamboo shell chute feeder A21, and first guides
Bar and frame A constitute slide-and-guide and are connected, the other end of the first guide post and drive mechanism B
It is connected.Preferably the thickness of bamboo shell guide plate A41 is set to 3～5cm.First and second spooler
A37 is conventional automatic line receiver A37, and it can along with the movement of first and second mounting bracket certainly
Move and carry out take-up and unwrapping wire.Additionally, it is preferred that arrange d1=(1.2～2) × d2.First and second receives
Line device A37 can include rotating be fixed in first and second mounting bracket A33 for winding cotton rope
Reel, reel is provided with the torsion spring making its automatic deploying and retracting cotton rope.
Further scheme is: as shown in Figure 10,11,12,13,14,15, first,
The lower end of two driving lever A34 is respectively provided with plectrum A39, plectrum A39 and guides to away from bamboo shell obliquely
The side of plate A41 is extended, the lower end height of plectrum A39 and first and second guide roller A35's
Bottom level is consistent；First guide roller A35 and the first spooler A37 is along the band of bamboo shell conveyer belt
The spacing of cross direction is d6, and plectrum A39 on the first driving lever A34 and the first spooler A37 is along bamboo
The spacing of the bandwidth direction of shell conveyer belt is d7, d6 >=d7.So can improve winding edge to shakeout
Reliability, it is to avoid roller backfin bamboo shell edge cannot shakeout the generation of phenomenon.Preferably d6=d7,
It shakeouts the best results of bamboo shell.
Further scheme is, the first mounting bracket A33 is additionally provided with the first central conductor wheel
A36, the second mounting bracket A33 is additionally provided with the second central conductor wheel A36, the first central conductor
Wheel A36 is positioned at the top of the first guide roller A35, the first spooler A37 and the first guide roller A35
Between cotton rope A38 around be located at first central conductor wheel A36 on, second central conductor wheel A36 position
Line between the top of the second guide roller A35, the second spooler A37 and the second guide roller A35
Rope A38 is around being located on the second central conductor wheel.First and second central conductor wheel A36 can float respectively
It is arranged in first and second mounting bracket A33, plays tensioning and change cotton rope A38 moving direction
Effect.Cotton rope A38 can be made up of finer wire.
Shakeouing mechanism specifically can use the following two kinds scheme to implement, in order to obtain optimal shakeouing
Effect.One is, as shown in Fig. 9,10,11,12: first shakeouts subelement carries along bamboo shell
The conveying direction interval of band arranges 3, and second shakeouts the subelement conveying direction along bamboo shell conveyer belt
Interval arranges 3, and first and second shakeouts the corresponding layout of subelement, and adjacent two first shakeout son list
Spacing (can regard as the spacing between two first guide roller A35) between unit is d31, bamboo shell
Average length be d4 (d4 is that bamboo shell removes the average length after sheaths of bamboo shoots leaf), d31=0.4 × d4.
It two is: first shakeouts subelement is spaced along the conveying direction of bamboo shell conveyer belt and arranges 2,
Second shakeout subelement along bamboo shell conveyer belt conveying direction be spaced arrange 2, first and second shakeouts
The corresponding layout of subelement, two first spacing shakeout between subelement (can regard as two first to lead
Spacing between line wheel A35) it is d32, the average length of bamboo shell is d4, d32=0.6 × d4.
More detailed scheme is, as shown in Fig. 6,7,8, the tail end of bamboo shell guide plate A41 to
It each extends over outside two and arranges stopper A43, and the tail end of bamboo shell guide plate A41 is that bamboo shell guides
Plate A41 is away from the end of bamboo shell chute feeder A21 side, and vacancy portion A42 is along bamboo shell guide plate A41
Length direction be respectively separated setting in the dual-side portion of bamboo shell guide plate A41, stopper A43 away from
Spacing between its adjacent vacancy portion A42 is d5, d5=(0.05～0.1) × d4.By resistance
The edge that bamboo shell is wound by block A43 stops so that the bamboo shell of all conveyings can be carried out can
The charging leaned on, the bamboo shell after charging can be parked in identical position, it is ensured that follow-up to shakeout hot pressure qualitative
The reliable enforcement of operation.
Further scheme is, such as Figure 13, shown in 14, the lower surface of hot pressure plate A51 is arranged
The flute length direction of holding tank A5101, holding tank A5101 is had to protect with the bandwidth direction of bamboo shell conveyer belt
Hold consistent, holding tank A5101 setting corresponding with cotton rope, thus avoid hot pressure plate A51 by cotton rope
Damage or press against pressure bamboo shell surface by pressure.The cavity-like for housing conduction oil is offered in hot pressure plate A51,
The cavity of hot pressure plate A51 is followed with fuel reserve tank A513 composition by oil guide pipe A512, delivery pump A511
Ring oil circuit, is provided with electric heating assembly in fuel reserve tank A513, be provided with dividing plate A54 in cavity, every
Cavity is separated into the runner for conduction oil flowing of roundabout shape by plate A54, as shown in figure 15.Can
The upper surface of hot pressure plate A51 arranges a guide upright post A52, guide upright post A52 is arranged
The guide runner A53 that slide-and-guide is connected, the upper end of guide upright post A52 is constituted with frame A
It is connected with drive mechanism D, it is achieved the reliable driving of hot pressure plate A51 and the hot pressure to bamboo shell.
It addition, support platen A61 can be provided with in the downside of the upper strata belt body A11 of bamboo shell conveyer belt,
Support platen A61 when hot pressure plate A51 works, upper strata belt body A11 to be supported.Bamboo shell carries
Band can be selected for Teflon lattice conveyer.Teflon lattice conveyer high temperature resistant, corrosion-resistant, anti-
Fatigability is good, it addition, grid hole can accelerate the dehydration of bamboo shell, improves bamboo shell and presses the effect shakeout
Rate.
During concrete operations, drive mechanism A is motor-driven mechanism.Drive mechanism B is air cylinder driven
Mechanism.Drive mechanism C is air cylinder driven mechanism.Drive mechanism D is Driven by Hydraulic Cylinder mechanism.When
Right each drive mechanism may be used without other type of drive or governor motion is implemented, such as screw mandrel
Nut adjusting mechanism, turbine and worm governor motion etc..
Secondly, frame A can also arrange control unit A and the conveying to bamboo shell puts in place and examines
Survey sensors A, control unit A accept signals-modulating drive mechanism A of sensors A, B, C,
The running status of D.
Certainly also can cancel and hot pressure mechanism is set in frame A, change into directly being used by operator
Flatiron carries out hot pressure to the bamboo shell after shakeouing, although which equipment cost is lower, but flatiron
Time is long, and at the bottom of the operational efficiency of equipment, and cotton rope can produce impact to the flatiron of flatiron.
The method using bamboo shell spreading out device to shakeout bamboo shell is:
Regulation bamboo shell guide plate A41 is in working position, first and second shakeouts at unit A31, A32
It is in a high position in preparation position, hot pressure mechanism, bamboo shell is pushed to bamboo shell in bamboo shell chute feeder A21
In conveyer belt, start bamboo shell conveyer belt and bamboo shell is carried, the winding end face of bamboo shell head end and resistance
After block A43 leans, (conveying of this state bamboo shell puts in place, can be detected by sensors A
Judging, sensors A is photoelectric sensor), bamboo shell conveyer belt stops conveying, and drive mechanism C is driven
Dynamic first and second shakeout unit A31, A32 to away from bamboo shell guide plate A41 side move by
The edge of bamboo shell winding spreads out exhibition completely, and after the stand exhibition completely of bamboo shell, drive mechanism B is ordered about bamboo shell and guided
Plate A41 goes to dodge position, and drive mechanism D is ordered about the descending hot pressure that carries out bamboo shell of hot pressure plate A51 and determined
Type, after the sizing of bamboo shell hot pressure terminates, drive mechanism D orders about the hot pressure up recovery of plate A51 to initially
State, drive mechanism B order about bamboo shell guide plate A41 recover to working position, drive mechanism C is ordered about
First and second shakeouts unit A31, A32 recovers to preparing position, and then drive mechanism A orders about bamboo shell
Conveyer belt runs prepares the charging that the unloading of bamboo shell is next bamboo shell stereotyped for flatiron.
Bamboo shell charging time state as shown in figure 17, the outer surface of bamboo shell down, the head end of bamboo shell
First insert in bamboo shell chute feeder A21.
The bamboo shell spreading out device of above-mentioned offer, can effectively quickly shakeout bamboo shell, and efficiency carries
High more than 5 times, and labor intensity is greatly diminished, and does not also have the situation scalding hands.
Present invention also offers a kind of bamboo shell primary system of processing, its as shown in figure 18, including depending on
The depilation device B10 removing bamboo shell outer surface frill of secondary setting, soaks the bamboo shell after depilation
The soaking compartment C10 of bubble, carries out the steaming plant D10 of steaming and decocting, after steaming and decocting to the bamboo shell after soaking
The rinsing bowl E10 that is carried out of bamboo shell, the bamboo shell after cleaning is dried and reduces moisture content
Drying frame F10, the spreading out device A10 shakeouing the bamboo shell after drying, to the bamboo after shakeouing
Shell carries out code and laminates whole repoussage machine G10.
Concrete scheme is:
The structure of depilation device B10 is as shown in Figure 19,20,21, and including frame B, (Figure 19 gets the bid
Number B11) and frame B on the depilation cylinder B12 of skewed layout, the two ends of depilation cylinder B12 are divided
Do not offer charging aperture and discharging opening, depilation cylinder B12 internal face is provided with convex tendon B121, convex tendon
The length direction of B121 is consistent with the length direction of depilation cylinder B12, and convex tendon B121 is in depilation
On the inwall of cylinder B12, the length direction along depilation cylinder B12 is layered arrangement, adjacent layer convex
Muscle B121 is that interleaved shape is arranged, depilation cylinder B12 is connected with drive mechanism E.Convex tendon
The cross section of B121 is semicircle.The angle of inclination of depilation cylinder B12 is 2～5 °.Will during operation
The bamboo shell of dehydrate is sent in depilation cylinder B12 from the charging aperture of depilation cylinder B12 higher-end,
The outer surface of bamboo shell and inner wall of rotary drum face and rub each other, thus to bamboo shell outer surface
On frill quickly remove, brush efficiency with hairbrush greatly carried relative to traditional
Height, the bamboo shell of removing frill soaks in sending into soaking compartment C10, and it is follow-up for improving moisture content
Steaming and decocting is prepared.
The structure of steaming plant D10 is as shown in Figure 22,23,24,25, including boiling tank D11
The ring-shaped guide rail D31 being provided above with boiling tank D11, is provided with mesh dividing plate in boiling tank D11
The boiling tank D11 bucket chamber on D12, mesh dividing plate D12 top is for carrying out steaming and decocting, mesh to bamboo shell
It is provided with heating assembly B (label D13 in Figure 22) on the downside of dividing plate D12, ring-shaped guide rail D31 sets
Be equipped with mobile dolly D32, mobile dolly D32 is provided with hoist engine D33, hoist engine D33 with
The hurdle frame containing bamboo shell is connected, and hurdle frame is made up of the splicing of each framework D21, and framework D21 includes frame
The side frame wall of the end, frame lid and circle, the one end at the bottom of frame is articulated and connected with side frame wall, side frame wall
Bottom arranges bolt button, and bolt button is inserted into plug D213 and locks at the bottom of frame, outside side frame wall top
Week, uniform intervals arranged connection hook D211, and bottom side frame wall, periphery uniform intervals arranges junction button
D212, connects hook D211 layout corresponding with junction button D212, and adjacent framework D21 is by even
Meet hook D211, junction button D212 carries out locking and connects, and arranges jube D214 and carry out in framework D21
Separating, hurdle frame is lifted by crane by hoist engine D33.The length of the height of framework D21 and bamboo shell mutually one
Causing, bamboo shell founds shape and is emitted in framework D21.In so bamboo shell is placed on hurdle frame, pass through hoist engine
Hurdle frame is sling in dropping down onto boiling tank D11 and is carried out steaming and decocting by D33, and steaming and decocting passes through derricking gear after terminating
Again hurdle frame is sling.The side of boiling tank D11 can arrange a dewatering holder D41, dewatering holder D41
Downside cooking liquor collecting tank D42 is set, dewatering holder D41 includes propping up for the dehydration of bracketing hurdle frame
Support platform and base, dehydration supports the surrounding of platform and is respectively provided with support bar, and the upper end of support bar is provided with
Set is installed, set is installed and is arranged on the upper end of support bar by mounting assembly empty set, the internal diameter of set is installed
More than the external diameter of supporting bar top, dehydration supports the surrounding of platform and overlaps Joint with installing respectively, supports
The lower end of bar is connected with base by universal joint, and dehydration supports platform and driving, and it carries out reciprocally swinging
Drive mechanism F be connected, drive mechanism F include dehydration support the motor F arranged on the downside of platform and
Rotating disk F, motor F drive rotating disk F around its main shaft in horizontal rotation in surface, the main shaft position of rotating disk F
In card center position, the countershaft of rotating disk F and main shaft are spaced a distance settings, dehydration support
Platform is rotatably assorted with countershaft and is connected cooperation.The hurdle frame of multiple frameworks splicing once can realize bamboo shell
Multi-layer stacking, increase single bamboo shell steaming and decocting treating capacity.Open bottom framework after bamboo shell steaming and decocting
Bamboo shell can be offloaded in rinsing bowl at the bottom of frame, operate quick and convenient.
Certainly, it is possible to using following scheme to implement, the side of boiling tank D11 arranges a dehydration
Device, dehydration device includes inner core, urceolus, and inner core rotates and is fixed in urceolus, drive mechanism G
Ordering about inner core to rotate, mesh uniformly offered by the bucket wall of inner core, the diameter of inner core and framework D21
Diameter match.
So hurdle frame after steaming and decocting vibrates on dewatering holder D41 and drains or centrifugal in dehydration device
De-liquid, quickly reclaims cooking liquor so that bamboo shell can be rapidly performed by follow-up rinsing
Operation.Bamboo shell after rinsing is placed on to dry and carries out on frame F10 drying dehydration, shakeouts for follow-up
Prepare.Dry frame F10 and include frame F (Figure 26, F11) in 27, frame F is arranged
There is the supporting bable tops F111 of step-like layout, supporting bable tops F111 is provided with the part that catchments, catchments
Part is that the plate body A of bending is constituted, and plate body A includes the first board body part F12 and the first board body part F12
Outside edge (outside edge be near the side of the relatively low step of height or outside edge for away from
Support the side of terrace F112) bend the second extended board body part F13, the first plate obliquely
The inclined shape of body F12 is arranged, the height outside the first board body part F12 is more than the first board body part F12
The height of inner side.So bamboo shell after rinsing can dry rapid airing on frame F10, improves bamboo
The working (machining) efficiency of shell.The plate body A of said structure can bamboo shell is skewed stack time the end to bamboo shell
End carry out against, prevent bamboo shell from drying landing frame, it is achieved the dehydration of the rapid airing of bamboo shell.With
Time the current come off can be carried out water conservancy diversion, it is to avoid upper water drops down onto on lower floor's bamboo shell.
Use said system that bamboo shell carries out the technique of preliminary working and method be:
S1: collect the bamboo shell that nature comes off, it is tedded naturally so that the moisture content of bamboo shell is down to
13～about 15%；
S2: the bamboo shell after naturally tedding is lost hair or feathers；
S3: the bamboo shell after depilation is poured into and soaks 0.5～2.5h in soaking compartment C10 so that bamboo shell
Fully water suction；
S4: the bamboo shell after soaking puts into steaming and decocting 5～8min in steaming plant D10, after steaming and decocting
Bamboo shell is put in rinsing bowl E10 and is carried out；
S5: the bamboo shell after cleaning dries naturally so that bamboo shell moisture content is down to 18～about 20%,
Then shakeouing it, the bamboo shell code after shakeouing builds up bundle, then carries out repoussage.
Losing hair or feathers in step S2 and carry out in depilation device B10, bamboo shell is stagnant in depilation cylinder B12
The time stayed is 10～15s.
Step S5 is shakeout and carries out in bamboo shell spreading out device A10.
Before bamboo shell shakeouts, first cut off the sheaths of bamboo shoots leaf on bamboo shell.
The purpose of steaming and decocting be bamboo shell is softened, hyperchromic and fungus and mildew resistance processes, the present invention also carries
Having supplied a kind of built agent carrying out steaming and decocting for bamboo shell, built agent is by sodium metnylene bis-naphthalene sulfonate
0.8～1 weight portion, chitosan 1～2 weight portion, peregal 0.2～0.3 weight portion, bicarbonate
The water configuration of sodium 2～3 weight portion, sodium hydroxide 5～8 weight portion and 15～20 weight portions obtains.
Cooking liquor in boiling tank can be prepared according to the ratio (volume ratio) of 1:4～6 by built agent and water
Obtain, preferably obtain according to the proportions of 1:5.Built agent be preferably in a proportion of methylene dinaphthalene
Sodium sulfonate 1 weight portion, chitosan 1.2 weight portion, peregal 0.2 weight portion, sodium bicarbonate 2
Weight portion, sodium hydroxide 5 weight portion and water 20 weight portion.The cooking liquor of aforementioned proportion preparation can
Realize the softening to bamboo shell, sterilization, the process of hyperchromic (light tone), improve the toughness of bamboo shell, just
In follow-up processing and utilization.Certain those skilled in the art also can be selected for other and can carry out bamboo shell
The softening agent of process, antibacterial, toner carry out compatibility, to realize the softening to bamboo shell, light tone
Process with fungus and mildew resistance.
Repoussage machine is similar with hydraulic press, including supporting the support platform tying shape bamboo shell, supports the upper of platform
Side arranges repoussage plate, and repoussage plate is connected with driving its hydraulic drive mechanism moved up and down.
Drive mechanism E, F can be motor-driven mechanism or other conventional drive mechanisms.
Such scheme is used can bamboo shell quickly to be processed so that the bamboo shell naturally come off is entered
The quick preliminary working of row, utilizes for follow-up bamboo shell and provides convenient.
The above is only the preferred embodiment of the present invention, it is noted that for the art
Those of ordinary skill for, after knowing content described in the present invention, former without departing from the present invention
On the premise of reason, it is also possible to it is made some equal conversion and replacement, these convert on an equal basis and replace
In generation, also should be regarded as belonging to protection scope of the present invention.
Claims (3)
1. the stalk sheaths of bamboo shoots offal treatment that a kind is made up of depilation device, steaming plant and spreading out device
System, it is characterised in that: include the depilation device removing bamboo shell outer surface frill set gradually,
The soaking compartment soaking the bamboo shell after depilation, carries out the steaming and decocting dress of steaming and decocting to the bamboo shell after soaking
Put, the rinsing bowl that the bamboo shell after steaming and decocting is carried out, the bamboo shell after cleaning is dried reduction
Moisture content dry frame, the spreading out device shakeouing the bamboo shell after drying, to the bamboo after shakeouing
Shell carries out code and laminates whole repoussage machine；
Depilation device includes the depilation cylinder of skewed layout in frame B and frame B, and lose hair or feathers cylinder
Two ends offer charging aperture and discharging opening respectively, depilation is provided with convex tendon, convex tendon on inner wall of rotary drum face
Length direction with depilation cylinder length direction consistent, convex tendon depilation cylinder inwall on edge
The length direction of depilation cylinder is layered arrangement, and the convex tendon of adjacent layer is that interleaved shape is arranged, de-
Hair cylinder is connected with drive mechanism E；
Steaming plant includes the ring-shaped guide rail that boiling tank and boiling tank are provided above, and arranges in boiling tank
Have mesh dividing plate, the boiling tank bucket chamber on mesh dividing plate top for bamboo shell is carried out steaming and decocting, mesh every
It is provided with heating assembly B on the downside of plate, ring-shaped guide rail is provided with mobile dolly, mobile dolly sets
Being equipped with hoist engine, hoist engine is connected with the hurdle frame containing bamboo shell, and hurdle frame is made up of the splicing of each framework,
Framework includes at the bottom of frame, frame lid and the side frame wall of circle, and the one end at the bottom of frame is articulated and connected with side frame wall,
The bottom of side frame wall arranges bolt button, and bolt button is inserted into plug and locks at the bottom of frame, side frame wall top
Periphery uniform intervals arranges connection hook, and bottom side frame wall, periphery uniform intervals arranges junction button, connects
Hook layout corresponding with junction button, adjacent framework is carried out locking connected by connection hook, junction button,
Arranging jube in framework to be separated, hurdle frame is lifted by crane by hoist engine；
Spreading out device includes the feed mechanism arranged in frame A and frame A, and feed mechanism includes using
In the bamboo shell conveyer belt of conveying bamboo shell, bamboo conveyer belt is connected with drive mechanism A, bamboo shell conveyer belt
Feed end be provided with for bamboo shell conveyer belt push bamboo shell bamboo shell chute feeder, bamboo shell chute feeder
Flute length direction consistent with the conveying direction of bamboo shell conveyer belt, the bottom land inner surface of bamboo shell chute feeder
Arrange with the conveyor surface flush of the upper strata belt body of bamboo shell conveyer belt, two cell walls of bamboo shell chute feeder to
The extended guiding extension, inner side of bamboo shell conveyer belt, being provided above bamboo shell of bamboo shell conveyer belt
Carry out shakeouing shakeouts mechanism and the bamboo shell after shakeouing carries out the hot pressure mechanism of hot pressure sizing；Scald
Press mechanism includes the hot pressure plate that bamboo shell conveyer belt is provided above, and hot pressure plate is slidably installed along vertical
In frame A, hot pressure plate is connected with drive mechanism D, and it is upper and lower that drive mechanism D orders about hot pressure plate
Mobile；Offering into the cavity-like for housing conduction oil in hot pressure plate, cavity is by oil guide pipe, defeated
Send pump to form circulating oil path with fuel reserve tank, in fuel reserve tank, be provided with electric heating assembly, arrange in cavity
Having dividing plate, cavity is separated into the runner for conduction oil flowing of roundabout shape by dividing plate.
The most according to claim 1 it is made up of depilation device, steaming plant and spreading out device
Stalk sheaths of bamboo shoots castoff processing system, it is characterised in that: be provided with holding tank on the lower surface of hot pressure plate,
The flute length direction of holding tank keeps consistent with the bandwidth direction of bamboo shell conveyer belt.
The most according to claim 2 it is made up of depilation device, steaming plant and spreading out device
Stalk sheaths of bamboo shoots castoff processing system, it is characterised in that: depilation cylinder angle of inclination be 2～5 °.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610437117.5A CN105835148A (en) | 2016-06-18 | 2016-06-18 | Culm sheath waste treatment system composed of burr removal device, steaming and stewing device and spreading device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610437117.5A CN105835148A (en) | 2016-06-18 | 2016-06-18 | Culm sheath waste treatment system composed of burr removal device, steaming and stewing device and spreading device |
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Application publication date: 20160810 |