CN105834368A - Ball clay sprue cup for casting and manufacturing method for ball clay sprue cup - Google Patents

Ball clay sprue cup for casting and manufacturing method for ball clay sprue cup Download PDF

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Publication number
CN105834368A
CN105834368A CN201610408253.1A CN201610408253A CN105834368A CN 105834368 A CN105834368 A CN 105834368A CN 201610408253 A CN201610408253 A CN 201610408253A CN 105834368 A CN105834368 A CN 105834368A
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CN
China
Prior art keywords
clay
ball clay
mesh
granularity
ball
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Granted
Application number
CN201610408253.1A
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Chinese (zh)
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CN105834368B (en
Inventor
马中全
潘悦飞
吴军
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Shandong Jianzhu University
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Shandong Jianzhu University
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Priority to CN201610408253.1A priority Critical patent/CN105834368B/en
Publication of CN105834368A publication Critical patent/CN105834368A/en
Application granted granted Critical
Publication of CN105834368B publication Critical patent/CN105834368B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/082Sprues, pouring cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The invention discloses a ball clay sprue cup for casting and a manufacturing method for the ball clay sprue cup, the problem that pouring quality is affected and casting cost is reduced by a current sand mould sprue cup is solved, and the pouring quality can be effectively improved. The ball clay sprue cup consists of the following components: ball clay, black clay, flint clay and a little water. The manufacturing method for the ball clay sprue cup comprises the following steps: taking the ball clay and the black clay as base stock, taking the flint clay as an auxiliary material, adopting a powder metallurgic method to form the materials, sintering the materials in a furnace being 1250-1320 DEG C, and cooling the materials along with the furnace, wherein in material ratio capacity, the 60-80-mesh ball clay accounts for 45%-50%, the 60-80-mesh black clay accounts for 30%-35%, and the flint clay with particle size smaller than or equal to 1mm accounts for 18%-20%.

Description

A kind of casting ball clay cup and preparation method thereof
Technical field
The present invention relates to a kind of casting ball clay cup and preparation method thereof.
Background technology
Cup is the basic ingredient for foundry engieering, particularly has extremely close relation with the development of metallurgical industry, It is one of the important composition parts of smelting process equipment.Cup is mainly used for guiding molten metal to flow into sprue smoothly and enter Mould cavity, existing cup predominantly sand mold is made, and easily makes foundry goods produce pore, trachoma, ferrum in casting process The defects such as bean, slag blister, shrinkage cavity, crackle and misrun, have impact on the product quality of foundry goods, and when cast aluminum alloy-steel casting, Cannot Reusability, disposable the most useless.
Summary of the invention
The purpose of the present invention is contemplated to solve the problems referred to above, it is provided that a kind of casting ball clay cup and preparation method thereof, solves Current sand mold runner cup of having determined affects casting quality and reduces the problem of casting cost, also is able to be effectively improved casting quality simultaneously.
To achieve these goals, the present invention adopts the following technical scheme that
A kind of casting uses the ball clay cup, each raw material volumeter ratio to be: the ball clay 45%~50% of granularity 80~100 mesh, The smolmitza 30%~35% of 60~80 mesh, the flint clay 18%~20% of granularity≤1mm.
Preferably: a kind of casting uses the ball clay cup, each raw material volumeter ratio to be: the ball clay 48% of granularity 80~100 mesh, The smolmitza 32% of 60~80 mesh, the flint clay 20% of granularity≤1mm.
A kind of manufacture method casting use ball clay cup, by volumeter ratio be: the ball clay of granularity 80~100 mesh The smolmitza 30%~35% of 45%~50%, 60~80 mesh, flint clay 18%~20% mixing of granularity≤1mm, use powder Metallurgy method molding, then makes after sintering in the range of 1250 DEG C~1300 DEG C.
Preferably: igloss ratio≤13% during described sintering, bulk density is >=2.65g/cm3, apparent porosity is 18.65%.
Preferably: described sintering temperature is 1275 ± 10 DEG C.
A kind of manufacture method casting use ball clay cup, specifically comprises the following steps that
(1) three kinds of materials are poured in puddle mixer respectively in corresponding ratio, machine and carry out mix homogeneously 5~8min, so After spray a small amount of water (preferably: the amount adding water is the most about 5~6%) again when stirring mixing, mix 5~10min, use Standing (preferably: be placed on calm local placement 15~20h) is built in sealing;
(2) material mixed is loaded mould (mould of cup is carried out in advance) according to required size, at four column press On be pressed;
(3) electric drier dries (preferably: drying temperature 50~70 DEG C, drying time 6~8h);
(4) goods after drying are put in high temperature sintering furnace with stove heat-agglomerating, sintering temperature 1275 ± 10 DEG C.
Beneficial effects of the present invention:
The present invention uses ball clay, smolmitza and flint clay to be raw material, and repressed molding, the most again through high-temperature firing, is fired Temperature is 1250 DEG C~1300 DEG C, and finished product refractoriness can reach 1610 DEG C~1770 DEG C.
The cup of the present invention, as in figure 2 it is shown, anti-slag erosion, slows down the formation of reaction metamorphic layer;Intensity is high, resistance to erosion;Heat-resisting Shake, resists thermal shocking;Under high temperature, thermoplasticity is good, buffers thermal stress, few dry slag.Especially can be anti-during cast aluminum alloy components Multiple use.
Accompanying drawing explanation
Fig. 1 is one of them size of cup prepared by the present invention;
Fig. 2 is the material object of the cup prepared by the present invention.
Detailed description of the invention
Embodiment 1
With ball clay and smolmitza as major ingredient, with flint clay as adjuvant, use powder metallurgic method molding, at 1250 DEG C~1300 DEG C In the range of sintering after make;Wherein, based on composition different capabilities ratio, the ball clay 45%~50% of 80 mesh~100 mesh, 60 Mesh~80 purposes black viscous 30%~35%, the flint clay 18%~20% of≤1mm granule.
Its igloss ratio≤13% during sintering, bulk density is >=2.65g/cm3, apparent porosity is 18.65%, the resistance to pressure of product room temperature Degree 16.38MPa, containing SiO258%, Al2O335%, remaining is such as Fe2O3、TiO2Deng impurity.Finished size tolerance endoporus, outer Circle, height are less than the 1% of drawing requirement.
Embodiment 2
A kind of casting uses the ball clay cup, each raw material volumeter ratio to be: the ball clay 45%, 60 of granularity 80~100 mesh~ The smolmitza 35% of 80 mesh, the flint clay 20% of granularity≤1mm, preparation method: each raw material is mixed, use powder metallurgic method Molding, then makes after sintering in the range of 1250 DEG C.
Embodiment 3
A kind of casting uses the ball clay cup, each raw material volumeter ratio to be: the ball clay 50%, 60 of granularity 80~100 mesh~ The smolmitza 32% of 80 mesh, the flint clay 18% of granularity≤1mm, preparation method: each raw material is mixed, use powder metallurgic method Molding, then makes after sintering in the range of 1300 DEG C.
Embodiment 4
A kind of casting uses the ball clay cup, each raw material volumeter ratio to be: the ball clay 50%, 60 of granularity 80~100 mesh~ The smolmitza 30% of 80 mesh, the flint clay 20% of granularity≤1mm, preparation method: each raw material is mixed, use powder metallurgic method Molding, then makes after sintering in the range of 1300 DEG C.
Embodiment 5
A kind of casting uses the ball clay cup, each raw material volumeter ratio to be: the ball clay 48%, 60 of granularity 80~100 mesh~ The smolmitza 32% of 80 mesh, the flint clay 20% of granularity≤1mm.
Performance verification is tested:
1, experimental facilities:
63TFour column press, material universal testing machine, RVS high temperature sintering furnace, S110 type rotator mixer, drying oven etc..
2, experimental procedure:
(1) three kinds of materials are poured in puddle mixer respectively in the ratio in embodiment 5, machine and carry out mix homogeneously 5~8min, The most again stirring mixing time spray minimal amount of water (by rule of thumb observe mulling state, be careful not to, on surface, caking phenomenon occurs, The amount of water the most about 5~6%, the i.e. consumption of water are the 5~6% of raw materials quality), mix 5~10min.It is mixed material and pours appearance into Device (is numbered), builds with Polypropylence Sheet, be placed on calm local placement 15~20h.
(2) (mould of cup is carried out according to required size in advance, chi as shown in Figure 1 the material mixed to be loaded mould Very little), four column press are pressed.
(3) qualified stampings answer pallet number, fill in die mould record, send electric drier to dry.Stampings dry temperature 50~70 DEG C, drying time 6~8h.
(4) goods after drying are put in high temperature sintering furnace with stove heat-agglomerating.Sintering temperature 1275 ± 10 DEG C, temperature control is used Silicon-controlled voltage regulation automatic control, monitors with UJ3 1 potential difference meter.
(5) by the comprcssive strength experiment respectively of five samples: cup is lain in the operation interval of universal testing machine, use microcomputer control Operation processed is pressurizeed, and till producing crack, screen shows the compression strength value under the room temperature of this product.This tests use Cup size is height 80mm, wall thickness 10mm, the cone cylinder formula cup of upper bore 100mm, lower bore 60mm.Different Wall thickness comprcssive strength be different.
(6) bulk density of product JG85 type balance measures density p=G/V.
(7) with 1380 DEG C of gray iron metal liquid cast, the situation of change (see table) of cup inwall leaching corrosion is observed.
(8) sample is heated to 850 DEG C, is then placed in cold water, twice repeatedly.Observe the change (see table) of profile.
Ball clay is that main material makes cup Comparison of experiment results
Although the above-mentioned detailed description of the invention to the present invention is described, but not limiting the scope of the invention, affiliated Skilled person should be understood that on the basis of technical scheme, and those skilled in the art need not pay creativeness Various amendments that work can be made or deformation are still within protection scope of the present invention.

Claims (10)

1. a ball clay cup is used in casting, it is characterized in that: each raw material volumeter ratio is: the ball of granularity 80~100 mesh The smolmitza 30%~35% of clay 45%~50%, 60~80 mesh, the flint clay 18%~20% of granularity≤1mm.
2. ball clay cup is used in a kind of casting as claimed in claim 1, it is characterized in that: each raw material volumeter ratio is: The smolmitza 32% of ball clay 48%, 60~80 mesh of granularity 80~100 mesh, the flint clay 20% of granularity≤1mm.
A kind of manufacture method casting use ball clay cup the most as claimed in claim 1 or 2, is characterized in that: by volumeter Ratio is: the smolmitza 30%~35% of ball clay 45%~50%, 60~80 mesh of granularity 80~100 mesh, granularity≤1mm Flint clay 18%~20% mixing, use powder metallurgic method molding, then in the range of 1250 DEG C~1300 DEG C sintering after make.
4. preparation method as claimed in claim 3, is characterized in that: igloss ratio≤13% during described sintering.
5. preparation method as claimed in claim 3, is characterized in that: during described sintering, bulk density is >=2.65g/cm3, apparent pore Rate is 18.65%.
6. preparation method as claimed in claim 3, is characterized in that: described sintering temperature is 1275 ± 10 DEG C.
A kind of manufacture method casting use ball clay cup the most as claimed in claim 1, is characterized in that: specifically comprise the following steps that
(1) three kinds of materials are poured in puddle mixer respectively in corresponding ratio, machine and carry out mix homogeneously 5~8min, so After spray a small amount of water when stirring mixing again, mix 5~10min, build standing with sealing;
(2) material mixed loading mould is pressed on four column press;
(3) electric drier is dried;
(4) goods after drying are put in high temperature sintering furnace with stove heat-agglomerating, sintering temperature 1275 ± 10 DEG C.
8. manufacture method as claimed in claim 7, is characterized in that: stands in described step (1) and puts for being placed on calm place Put 15~20h.
9. manufacture method as claimed in claim 7, is characterized in that: add the amount of water in described step (1) for by weight for 5-6%.
10. manufacture method as claimed in claim 7, is characterized in that: described step (3) middle drying temperature 50~70 DEG C, dries The dry time 6~8h.
CN201610408253.1A 2016-06-12 2016-06-12 A kind of casting ball clay sprue cup and preparation method thereof Expired - Fee Related CN105834368B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106270396A (en) * 2016-09-30 2017-01-04 常州万兴纸塑有限公司 Casting pouring channel tube and the equipment of manufacture thereof
CN110523925A (en) * 2019-09-30 2019-12-03 西安皓森精铸有限公司 Sprue cup model and its application method for model casting

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5502013A (en) * 1991-05-08 1996-03-26 James; Gilbert Method for making a smooth-surface ceramic
US5731250A (en) * 1996-12-02 1998-03-24 Norton Chemical Process Products Corporation Corrosion resistant ceramic bodies
CN1486957A (en) * 2003-08-08 2004-04-07 王黎明 Fireproof floor tile
CN101644358A (en) * 2009-08-21 2010-02-10 于海峰 Novel energy-saving pouring gate pipe
CN103171027A (en) * 2011-12-22 2013-06-26 辽宁法库陶瓷工程技术研究中心 Preparation method for circular type ceramic sprue cup in machine wheel forming mode
CN203418086U (en) * 2013-07-24 2014-02-05 成都锦兴机电有限责任公司 Recycling sprue cup for lost foam casting
CN104529480A (en) * 2014-12-03 2015-04-22 河南三松瓷业有限公司 Production method of mechanically press-molded high-temperature baffle brick
CN104671800A (en) * 2013-12-03 2015-06-03 辽宁法库陶瓷工程技术研究中心 Production method of high-heat stability ceramic pouring cup
CN104774021A (en) * 2015-04-10 2015-07-15 辉煌水暖集团有限公司 Bonding clay used for kiln refractory bricks, and preparation process thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5502013A (en) * 1991-05-08 1996-03-26 James; Gilbert Method for making a smooth-surface ceramic
US5731250A (en) * 1996-12-02 1998-03-24 Norton Chemical Process Products Corporation Corrosion resistant ceramic bodies
CN1486957A (en) * 2003-08-08 2004-04-07 王黎明 Fireproof floor tile
CN101644358A (en) * 2009-08-21 2010-02-10 于海峰 Novel energy-saving pouring gate pipe
CN103171027A (en) * 2011-12-22 2013-06-26 辽宁法库陶瓷工程技术研究中心 Preparation method for circular type ceramic sprue cup in machine wheel forming mode
CN203418086U (en) * 2013-07-24 2014-02-05 成都锦兴机电有限责任公司 Recycling sprue cup for lost foam casting
CN104671800A (en) * 2013-12-03 2015-06-03 辽宁法库陶瓷工程技术研究中心 Production method of high-heat stability ceramic pouring cup
CN104529480A (en) * 2014-12-03 2015-04-22 河南三松瓷业有限公司 Production method of mechanically press-molded high-temperature baffle brick
CN104774021A (en) * 2015-04-10 2015-07-15 辉煌水暖集团有限公司 Bonding clay used for kiln refractory bricks, and preparation process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106270396A (en) * 2016-09-30 2017-01-04 常州万兴纸塑有限公司 Casting pouring channel tube and the equipment of manufacture thereof
CN106270396B (en) * 2016-09-30 2019-03-01 常州万兴纸塑有限公司 Pouring channel tube is used in casting
CN110523925A (en) * 2019-09-30 2019-12-03 西安皓森精铸有限公司 Sprue cup model and its application method for model casting

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Granted publication date: 20180724