CN105834213A - Manufacturing technology for net stamping plate grid for lead-acid storage battery - Google Patents
Manufacturing technology for net stamping plate grid for lead-acid storage battery Download PDFInfo
- Publication number
- CN105834213A CN105834213A CN201610306374.5A CN201610306374A CN105834213A CN 105834213 A CN105834213 A CN 105834213A CN 201610306374 A CN201610306374 A CN 201610306374A CN 105834213 A CN105834213 A CN 105834213A
- Authority
- CN
- China
- Prior art keywords
- lead
- plate grid
- grid
- lead tape
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/04—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/82—Multi-step processes for manufacturing carriers for lead-acid accumulators
- H01M4/84—Multi-step processes for manufacturing carriers for lead-acid accumulators involving casting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Cell Electrode Carriers And Collectors (AREA)
Abstract
The invention discloses a manufacturing technology for a net stamping plate grid for a lead-acid storage battery. The manufacturing technology includes the lead belt continuous rolling technology and the plate grid net stamping technology. The lead belt continuous rolling technology includes the step that alloy lead is manufactured into a refined lead belt in a rolling manner through the four processes of casting, rough rolling, medium rolling and finish rolling, materials can be saved, and the performance of the plate grid is improved. Lubricating oil used in the plate grid net stamping technology is volatile high-speed stamping and shearing oil, so that the problem that ultrasonic oil removing and drying are needed for a traditional net stamping plate grid is effectively solved, and the production efficiency of the plate grid is improved.
Description
Technical field
The present invention relates to a kind of. g., lead tape continuous rolling process being applicable to lead-acid storage battery production and grid rushes network process, i.e. lead-acid accumulator rushes web plate grid manufacturing process, belongs to lead-acid accumulator field.
Background technology
Along with science and technology is progressive with the epoch, environmental problem and energy problem are increasingly paid attention to by people, and accumulator uses environment variation, the trend complicated occur, and in reliability and aspect of performance, battery is proposed new challenge.
Accumulator industrialization it is crucial that the manufacture of grid, traditional moulding plate grid technique mainly uses gravity casting mode, and capital equipment is casting plate machine and the most supporting plate grid die.Casting plate machine needs experienced operator to operate, and processes the surface of casting die according to the result of grid casting, sprays certain thickness " releasing agent ", to obtain qualified product.Using the grid of gravity casting molding, its thickness can not be the thinnest, is typically only capable to reach more than 1.5mm.Equipment energy consumption is high, and consumption of materials is big.Single machine yield and quality depend not only on equipment, additionally depend on the technology of operator.
. g., lead tape is to use specific repeatedly continuous rolling process to prepare continuously, careful high desnity metal grainiess can be produced, compared with tradition casting grid, there is excellent mechanical performance and superpower corrosion resistance, therefore thinner grid can be used to replace traditional casting grid, grid rushes net can prepare the thin plate grid that thickness is 0.6 mm, can be simultaneously used for positive and negative pole plate.Simultaneously as use continuous manufacturing technology, production efficiency and personnel produce production capacity and significantly promote, and energy consumption saves 40%～55% compared to traditional gravity casting mode, energy consumption.But make owing to continuous. g., lead tape in the market is required to 5～10 road pressure rollers, and be required to add profit when punching net and change oil and carry out punching, the mode that ultrasonic waves for cleaning must be used to add drying carries out post processing to finished product grid, to a certain degree have impact on production capacity and the efficiency of production line, and the noise that ultrasonic waves for cleaning causes is the most unfavorable to health, it is impossible to effectively solved.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of grid product quality and production efficiency of improving, and the lead-acid accumulator of beneficially health rushes web plate grid manufacturing process.
The technical scheme is that lead-acid accumulator rushes web plate grid manufacturing process, network process is rushed including. g., lead tape continuous rolling process and grid, its the improvement is that described. g., lead tape continuous rolling process by. g., lead tape casting, roughing, in roll, finish rolling four procedure forms, first the alloy lead casting die rushing web plate grid is watered the rough lead wool blank strip casting out 4～5mm thickness, the rough. g., lead tape of 2.5～3.5mm is formed again through roughing, roll the. g., lead tape middle processed forming 1.5～2mm in Jing Guo, finally carry out finish rolling and be adjusted to the refined. g., lead tape of 0.6～1.2mm；Described grid rush the. g., lead tape of network process rush lubricating oil used in network process be viscosity be the volatility machine oil of 1.3～2.5 40 DEG C of cst of@.
Described volatility machine oil is that Loews prestige sends out No. 69 volatility high speed stamping and cutting oils of series.
The. g., lead tape continuous rolling process of the present invention, saves material consumption, improves grid performance；Grid rushes network process and uses and traditional rush net equipment, but punching oil used is improved to volatility machine oil, on the one hand this machine oil solve the. g., lead tape problem that screens needs lubrication in rushing network process, still further aspect can be volatilized voluntarily due to volatility machine oil, solve and rush web plate grid finished product and need to carry out the problem of ultrasonic oil removal and drying, shorten technological process, be greatly improved the production efficiency of lead acid accumulator plate grid, and avoid ultrasound wave noise, beneficially health.
Detailed description of the invention:
Below as a example by the conventional pure positive grid of lead 100Ah, introduce the present invention:
1. g., lead tape continuous rolling process is: battery grid thickness is 1.0mm.It is thus desirable to. g., lead tape thickness be 1.0mm.In casting operation, first. g., lead tape being cast into the rough lead wool blank strip of 4.7mm ± 0.3mm, is delivered to roughing operation, roughing becomes the rough. g., lead tape of 2.9 ± 0.1mm, rolling into the. g., lead tape middle processed of 1.6mm ± 0.02mm in passing through, last finish rolling is adjusted to the refined. g., lead tape of 1.0mm ± 0.01mm again.
2, grid rushes network process and is: by. g., lead tape upper punch net equipment good for tandem rolling, the volatility machine oil that equipment upper and lower mould uses viscosity to be 1.3～2.5 40 DEG C of cSt of@.This volatility machine oil selects V1LFER69SERIES(Loews prestige to send out series 69) volatility high speed stamping and cutting oil, Loews is a company producing lubricating oil.After grid punching completes, place 4 hours to 8 hours at room temperature ventilated environment, i.e. can be applicable to smear and produce.
Claims (2)
1. a lead-acid accumulator rushes web plate grid manufacturing process, network process is rushed including. g., lead tape continuous rolling process and grid, it is characterized in that described. g., lead tape continuous rolling process by. g., lead tape casting, roughing, in roll, finish rolling four procedure forms, first the alloy lead casting die rushing web plate grid is watered the rough lead wool blank strip casting out 4～5mm thickness, the rough. g., lead tape of 2.5～3.5mm is formed again through roughing, roll the. g., lead tape middle processed forming 1.5～2mm in Jing Guo, finally carry out finish rolling and be adjusted to the refined. g., lead tape of 0.6～1.2mm；Described grid rush the. g., lead tape of network process rush lubricating oil used in network process be viscosity be the volatility machine oil of 1.3～2.5 40 DEG C of cst of@.
2. the lead-acid accumulator as described in claim 1 rushes web plate grid manufacturing process, it is characterised in that described volatility machine oil is that Loews prestige sends out No. 69 volatility high speed stamping and cutting oils of series.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610306374.5A CN105834213A (en) | 2016-05-11 | 2016-05-11 | Manufacturing technology for net stamping plate grid for lead-acid storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610306374.5A CN105834213A (en) | 2016-05-11 | 2016-05-11 | Manufacturing technology for net stamping plate grid for lead-acid storage battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105834213A true CN105834213A (en) | 2016-08-10 |
Family
ID=56591366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610306374.5A Pending CN105834213A (en) | 2016-05-11 | 2016-05-11 | Manufacturing technology for net stamping plate grid for lead-acid storage battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105834213A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107528069A (en) * | 2017-08-14 | 2017-12-29 | 界首市南都华宇电源有限公司 | Continuous casting and rolling. g., lead tape rough surface handling process |
| CN113659116A (en) * | 2021-07-30 | 2021-11-16 | 骆驼集团蓄电池研究院有限公司 | Lead-acid storage battery pole plate and manufacturing method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102604727A (en) * | 2012-02-14 | 2012-07-25 | 上海金兆节能科技有限公司 | Volatilizable aluminum alloy stamping trace lubricating oil and preparation method and application thereof |
| CN102931416A (en) * | 2012-09-30 | 2013-02-13 | 保定金阳光能源装备科技有限公司 | Manufacturing process and equipment for storage battery hauling net lead strip or net punching plate gate lead strip |
| CN103259021A (en) * | 2013-05-20 | 2013-08-21 | 东风汽车公司 | Lead-acid storage battery pole plate and preparation method thereof |
| CN103769418A (en) * | 2012-10-26 | 2014-05-07 | 襄阳博亚精工装备股份有限公司 | Continuous casting and rolling system for lead belt production |
| WO2014175492A1 (en) * | 2013-04-24 | 2014-10-30 | (주)무진서비스 | Circulating-type cooling structure of cast-on-strap mold for battery |
| WO2014175491A1 (en) * | 2013-04-24 | 2014-10-30 | (주)무진서비스 | Runner block having uniform discharge rate of molten lead |
-
2016
- 2016-05-11 CN CN201610306374.5A patent/CN105834213A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102604727A (en) * | 2012-02-14 | 2012-07-25 | 上海金兆节能科技有限公司 | Volatilizable aluminum alloy stamping trace lubricating oil and preparation method and application thereof |
| CN102931416A (en) * | 2012-09-30 | 2013-02-13 | 保定金阳光能源装备科技有限公司 | Manufacturing process and equipment for storage battery hauling net lead strip or net punching plate gate lead strip |
| CN103769418A (en) * | 2012-10-26 | 2014-05-07 | 襄阳博亚精工装备股份有限公司 | Continuous casting and rolling system for lead belt production |
| WO2014175492A1 (en) * | 2013-04-24 | 2014-10-30 | (주)무진서비스 | Circulating-type cooling structure of cast-on-strap mold for battery |
| WO2014175491A1 (en) * | 2013-04-24 | 2014-10-30 | (주)무진서비스 | Runner block having uniform discharge rate of molten lead |
| CN103259021A (en) * | 2013-05-20 | 2013-08-21 | 东风汽车公司 | Lead-acid storage battery pole plate and preparation method thereof |
Non-Patent Citations (2)
| Title |
|---|
| 柴树松: "《金属加工油剂选用指南》", 31 January 2014, 北京：机械工业出版社 * |
| 王毓民，王恒: "《润滑材料与润滑技术》", 31 January 2005, 北京：化学工业出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107528069A (en) * | 2017-08-14 | 2017-12-29 | 界首市南都华宇电源有限公司 | Continuous casting and rolling. g., lead tape rough surface handling process |
| CN107528069B (en) * | 2017-08-14 | 2019-11-29 | 界首市南都华宇电源有限公司 | Continuous casting and rolling. g., lead tape rough surface treatment process |
| CN113659116A (en) * | 2021-07-30 | 2021-11-16 | 骆驼集团蓄电池研究院有限公司 | Lead-acid storage battery pole plate and manufacturing method thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160810 |
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| RJ01 | Rejection of invention patent application after publication |