CN105826404A - Preparation method of doped polysiloxanes sol antireflection film based on interface modification - Google Patents

Preparation method of doped polysiloxanes sol antireflection film based on interface modification Download PDF

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CN105826404A
CN105826404A CN201610178576.6A CN201610178576A CN105826404A CN 105826404 A CN105826404 A CN 105826404A CN 201610178576 A CN201610178576 A CN 201610178576A CN 105826404 A CN105826404 A CN 105826404A
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antireflective coating
colloidal sol
preparation
antireflection film
poly silicon
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CN105826404B (en
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赵炎
魏葳
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Shaanxi Coal and Chemical Technology Institute Co Ltd
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Shaanxi Coal and Chemical Technology Institute Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/02168Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells

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Abstract

The present invention discloses a preparation method of a doped polysiloxanes sol antireflection film based on interface modification. After an antireflection film is grown on the surface of a substrate, the antireflection film is subjected to preprocessing, and it is ensured that a hydroxy group is formed on the antireflection film; the substrate with the antireflection film is immersed in the solution including sulfydryl, a single-molecule function layer including the sulfydryl is formed at the antireflection film through the molecular self-assembly mode; and finally, the single-molecule function layer is cleaned by deionized water, the residual solvent is removed, and the single-molecule function layer is dried by blowing. According to the invention, a single-molecule function layer is introduced to the antireflection film, the molecular chain of the materials of the single-molecule function layer is short and has a certain rigidness, and when the single-molecule function layer is uniformly covered at the surface of the materials, the vibration and the energy dissipation are sealed, the Van der Waals acting force between the molecular is small, the orderliness and the bulk density are low, therefore, the surface hardness of the antireflection film is effectively improved, the transmissivity of the antireflection film is enhanced, and the obvious permeability increasing effect is provided.

Description

A kind of preparation method of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface
[technical field]
The invention belongs to field of photovoltaic technology, relate to a kind of nanometer antireflective coating, particularly relate to a kind of modifying interface method of nanometer antireflective coating, the present invention.
[background technology]
In area of solar cell, can effectively promote focus and the difficult point of the conversion efficiency of solaode, always industry research by improving the light transmission rate of substrate of glass.Coated with antireflection film in the substrate of glass of solaode, can reduce reflectance to greatest extent, increases transmitance.There is in developing solaode response spectral range the photovoltaic nanometer antireflective coating glass of high permeability, can equal extent raising conversion efficiency of solar cell, reduce cost of electricity-generating, promote the market competitiveness of solar cell power generation, shorten the period of cost recovery generated electricity by way of merging two or more grid systems, there is extraordinary economic outlook.
Photovoltaic antireflective coating is mainly used in the cover plate materials of photovoltaic cell, it is typically mounted under outdoor environment, the most also can be in areas such as the more extreme desert of weather, wastelands, therefore it is required that product not only to have high transmitance, but also require that film layer to withstand hot and humid condition and have the mechanical performance such as good hardness and damage resistant abrasion-resistant ability.But in existing product, antireflective coating case hardness is not high enough, damage resistant abrasion-resistant ability, the most easily scratches, thus affects performance and the life-span of product.
Based on this, patent of the present invention provides the preparation method of the antireflective coating that a kind of hardness based on modifying interface is high, damage resistant ability is strong and transmitance is high.
[summary of the invention]
The present invention provides a kind of method that antireflective coating prepared by doped poly silicon oxygen alkane colloidal sol based on modifying interface, unimolecule functional layer is introduced by molecular self-assembling, the case hardness of antireflective coating can be effectively improved and there is obvious antireflective effect, and then obtaining the antireflective coating that hardness is high, damage resistant ability is strong and transmitance is high.
The present invention is by the following technical solutions:
A kind of preparation method of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface, after substrate surface growth antireflective coating, this antireflective coating is carried out pretreatment, ensure to be formed on antireflective coating oh group, growth then has the substrate of antireflective coating immerse in the solution containing sulfydryl, by the way of molecular self-assembling, the unimolecule functional layer containing sulfydryl is formed at antireflective coating, finally with deionized water rinsing, remove the solvent of residual, dry up.
Preferably, described pretreatment refers to ultra violet lamp, and wherein, intensity of illumination is 100-200mw/cm2
Preferably, the described solution containing sulfydryl refers to the mixed liquor that super dry toluene solution or chlorobenzene solution are formed with 3-mercaptopropyl trimethoxysilane.
Preferably, described 3-mercaptopropyl trimethoxysilane is 0.5~3% with the volume ratio of super dry toluene solution or chlorobenzene solution.
Preferably, described substrate immerses in the solution containing sulfydryl, and soak time is 0.5~1h.
Preferably, described antireflective coating utilizes lifting coating technique to be grown in substrate surface, its specifically comprises the processes of: preparation SiO2Colloidal sol, after being cleaned by substrate, is immersed in SiO2In colloidal sol, lifting after soaking 30~60s, the speed of lifting plated film is 120-190mm/min, is finally sintered.
Preferably, before lifting plated film, by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, wherein, and doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol is 2%-16%.
Preferably, 20-40min is sintered at being sintered in 480-520 DEG C.
Preferably, described SiO2The preparation method of colloidal sol is: magnetic agitation tetraethyl orthosilicate ethanol solution, then the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, continue magnetic agitation to after uniformly, seal and be aged at ambient temperature.
Preferably, tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:(20-80): (1-10): 0.1.
Compared with prior art, the present invention at least has the advantages that the present invention is after substrate surface growth antireflective coating, this antireflective coating is carried out pretreatment, ensure to be formed on antireflective coating oh group, growth then has the substrate of antireflective coating immerse in the solution containing sulfydryl, by the way of molecular self-assembling, the unimolecule functional layer containing sulfydryl is formed at antireflective coating, finally with deionized water rinsing, remove the solvent of residual, dry up.The present invention is to introduce unimolecule functional layer on antireflective coating surface, the strand of unimolecule functional layer material is shorter, there is certain rigidity, when monolayer is uniformly covered on the surface of material, vibration and energy dissipation can be closed, and intermolecular model ylid bloom action power is less, order and bulk density are low, and then can be effectively improved the case hardness of antireflective coating, and improve the absorbance of antireflective coating, there is obvious antireflective effect.
[accompanying drawing explanation]
In order to make present disclosure be more likely to be clearly understood, below according to the specific embodiment of the present invention and combine accompanying drawing, the present invention is further detailed explanation, wherein
Fig. 1 is to add the wavelength-transmittance graph of 3-mercaptopropyl trimethoxysilane that volume ratio is 0%;
Fig. 2 is to add the wavelength-transmittance graph of 3-mercaptopropyl trimethoxysilane that volume ratio is 0.5%;
Fig. 3 is to add the wavelength-transmittance graph of 3-mercaptopropyl trimethoxysilane that volume ratio is 1.5%;
Fig. 4 is to add the wavelength-transmittance graph of 3-mercaptopropyl trimethoxysilane that volume ratio is 3%.
[detailed description of the invention]
A kind of method that antireflective coating prepared by doped poly silicon oxygen alkane colloidal sol based on modifying interface, including step:
(1) configuration SiO2Colloidal sol: with tetraethyl orthosilicate, dehydrated alcohol, deionized water and ammonia as raw material, preparation alkalescence SiO2Colloidal sol, wherein tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:(20-80): (1-10): 0.1.Preparation alkalescence SiO2The method of colloidal sol is: after magnetic agitation tetraethyl orthosilicate ethanol solution 3-10min, the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, continue magnetic agitation to after uniformly, seal and be aged 5d at ambient temperature.
(2)SiO2Sol-gel modified process: by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, and obtains coating liquid.Wherein doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol can be adjusted between 2%-16%.
(3) cleaning glass substrate, the glass substrate after cleaning is immersed in colloidal sol, lifts after soak time 30-60s, lifts coating speed 120-190mm/min.
(4) putting in drying baker by the glass substrate after lifting plated film, under the conditions of 180-220 DEG C, baking is dried 5-15min;Put in Muffle furnace after drying and be sintered, at 480-520 DEG C, sinter 20-40min, form antireflective coating.
(5) being placed under uviol lamp by antireflective coating glass substrate, carry out UV illumination pretreatment, wherein intensity of illumination is 100-200mw/cm2, light application time is 30-60s;Oh group (-OH) can be formed on antireflective coating glass substrate after UV illumination pretreatment.The compound C of structure shown in a kind of structure formula I is added in the super dry toluene solution of solvent or chlorobenzene solution6H16O3SSi (3-mercaptopropyl trimethoxysilane), described compound is 0.5%-3% with the volume ratio of super dry solvent benzol solution, is sufficiently mixed.After UV illumination pretreatment, being immersed in above-mentioned mixed solution by antireflective coating glass substrate, soak time is 30 minutes to 1 hour, forms unimolecule functional layer.
Hydroxyl is formed after UV illumination pretreatment, in super dry toluene solvant or chlorobenzene solvent, hydrolysis is there is in described hydroxyl with the trimethoxy silane containing sulfydryl, and then on antireflective coating surface by the way of molecular self-assembling, form the unimolecule functional layer containing sulfydryl, and then improve the case hardness of antireflective coating, and having obvious antireflective effect, relevant unimolecule functional layer formation mechenism is as follows.
The molecular self-assembling material that the present invention is claimed carries out modifying interface to antireflective coating surface, it is to introduce monolayer on antireflective coating surface, the strand of monolayer material is shorter, there is certain rigidity, when monolayer is uniformly covered on the surface of material, vibration and energy dissipation can be closed, and intermolecular model ylid bloom action power is less, order and bulk density are low, and then the case hardness of antireflective coating can be effectively improved, and improve the absorbance of antireflective coating, there is obvious antireflective effect.
The volume ratio of 3-mercaptopropyl trimethoxysilane and super dry toluene solvant is limited between 0.5%-3%, when volume ratio is too low be less than 0.5% time, 3-mercaptopropyl trimethoxysilane compound is because concentration is too low cannot form monolayer;When volume ratio is too high be more than 3% time, what 3-mercaptopropyl trimethoxysilane compound was formed because of excessive concentration is polymolecular layer.
(6) the anti reflection glass film deionized water rinsing after soaking, removes the solvent of other residuals;Dry up with nitrogen.
Detailed description of the invention:
Embodiment 1
(1) configuration SiO2Colloidal sol: with tetraethyl orthosilicate, dehydrated alcohol, deionized water and ammonia as raw material, preparation alkalescence SiO2Colloidal sol, wherein tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:45:3:0.1.Preparation alkalescence SiO2The method of colloidal sol is: after magnetic agitation tetraethyl orthosilicate ethanol solution 3-10min, the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, after continuing magnetic agitation 2h, seal and be aged 5d at ambient temperature.
(2)SiO2Sol-gel modified process: by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, and obtains coating liquid.Wherein doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol is 8%.
(3) cleaning glass substrate, the glass substrate after cleaning is immersed in colloidal sol, lifts after soak time 30s, lifts coating speed 190mm/min.
(4) putting in drying baker by the glass substrate after lifting plated film, under the conditions of 180 DEG C, baking is dried 10min;Put in Muffle furnace after drying and be sintered, at 500 DEG C, sinter 30min, form antireflective coating.
(5) being placed under uviol lamp by antireflective coating glass substrate, carry out UV illumination, the time is 30s;After photo-irradiation treatment, sample is put into the C that volume ratio is 0%6H16O3Soaking in SSi and super dry solvent toluene mixture, the time is 30min, forms unimolecule functional layer;
(6) the anti reflection glass film deionized water rinsing after soaking, removes the solvent of other residuals;Dry up with nitrogen.
Result shows, anti reflection glass film hardness prepared by the present embodiment is 3H, and on a glass substrate, sample peak transmission reaches 89.36%, and wavelength-transmittance graph is as shown in Figure 1.
Embodiment 2
(1) configuration SiO2Colloidal sol: with tetraethyl orthosilicate, dehydrated alcohol, deionized water and ammonia as raw material, preparation alkalescence SiO2Colloidal sol, wherein tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:60:8:0.1.Preparation alkalescence SiO2The method of colloidal sol is: after magnetic agitation tetraethyl orthosilicate ethanol solution 3-10min, the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, continue magnetic agitation to after uniformly, seal and be aged 5d at ambient temperature.
(2)SiO2Sol-gel modified process: by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, and obtains coating liquid.Wherein doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol is 12%.
(3) cleaning glass substrate, the glass substrate after cleaning is immersed in colloidal sol, lifts after soak time 60s, lifts coating speed 150mm/min.
(4) putting in drying baker by the glass substrate after lifting plated film, under the conditions of 200 DEG C, baking is dried 10min;Put in Muffle furnace after drying and be sintered, at 520 DEG C, sinter 40min, form antireflective coating.
(5) being placed under uviol lamp by antireflective coating glass substrate, carry out UV illumination, the time is 50s;After photo-irradiation treatment, sample is put into the C that volume ratio is 0.5%6H16O3Soaking in SSi and super dry solvent toluene mixture, the time is 30min, forms unimolecule functional layer;
(6) the anti reflection glass film deionized water rinsing after soaking, removes the solvent of other residuals;Dry up with nitrogen.
Result shows, anti reflection glass film hardness prepared by the present embodiment can reach 5H, and on a glass substrate, sample peak transmission reaches 93.06%, has significant broad-band transparence-increased effect, and wavelength-transmittance graph is as shown in Figure 2.
Embodiment 3
(1) configuration SiO2Colloidal sol: with tetraethyl orthosilicate, dehydrated alcohol, deionized water and ammonia as raw material, preparation alkalescence SiO2Colloidal sol, wherein tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:80:1:0.1.Preparation alkalescence SiO2The method of colloidal sol is: after magnetic agitation tetraethyl orthosilicate ethanol solution 3-10min, the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, continue magnetic agitation to after uniformly, seal and be aged 5d at ambient temperature.
(2)SiO2Sol-gel modified process: by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, and obtains coating liquid.Wherein doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol is 2%.
(3) cleaning glass substrate, the glass substrate after cleaning is immersed in colloidal sol, lifts after soak time 30s, lifts coating speed 120mm/min.
(4) putting in drying baker by the glass substrate after lifting plated film, under the conditions of 220 DEG C, baking is dried 15min;Put in Muffle furnace after drying and be sintered, at 500 DEG C, sinter 20min, form antireflective coating.
(5) being placed under uviol lamp by antireflective coating glass substrate, carry out UV illumination, the time is 60s;After photo-irradiation treatment, sample is put into the C that volume ratio is 1.5%6H16O3Soaking in SSi and super dry solvent toluene mixture, the time is 60min, forms unimolecule functional layer;
(6) the anti reflection glass film deionized water rinsing after soaking, removes the solvent of other residuals;Dry up with nitrogen.
Result shows, anti reflection glass film hardness prepared by the present embodiment can reach 5H, and on a glass substrate, sample peak transmission reaches 97.43%, has significant broad-band transparence-increased effect, and wavelength-transmittance graph is as shown in Figure 3.
Embodiment 4
(1) configuration SiO2Colloidal sol: with tetraethyl orthosilicate, dehydrated alcohol, deionized water and ammonia as raw material, preparation alkalescence SiO2Colloidal sol, wherein tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:20:10:0.1.Preparation alkalescence SiO2The method of colloidal sol is: after magnetic agitation tetraethyl orthosilicate ethanol solution 3-10min, the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, continue magnetic agitation to after uniformly, seal and be aged 5d at ambient temperature.
(2)SiO2Sol-gel modified process: by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, and obtains coating liquid.Wherein doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol is 16%.
(3) cleaning glass substrate, the glass substrate after cleaning is immersed in colloidal sol, lifts after soak time 30s, lifts coating speed 190mm/min.
(4) putting in drying baker by the glass substrate after lifting plated film, under the conditions of 200 DEG C, baking is dried 5min;Put in Muffle furnace after drying and be sintered, at 480 DEG C, sinter 30min, form antireflective coating.
(5) being placed under uviol lamp by antireflective coating glass substrate, carry out UV illumination, the time is 30s;After photo-irradiation treatment, sample is put into the C that volume ratio is 3%6H16O3Soaking in SSi and super dry solvent toluene mixture, the time is 30min, forms unimolecule functional layer;
(6) the anti reflection glass film deionized water rinsing after soaking, removes the solvent of other residuals;Dry up with nitrogen.
Result shows, anti reflection glass film hardness prepared by the present embodiment can reach 5H, and on a glass substrate, sample peak transmission reaches 93.60%, has significant broad-band transparence-increased effect, and wavelength-transmittance graph is as shown in Figure 4.

Claims (10)

1. the preparation method of a doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface, it is characterized in that: after substrate surface growth antireflective coating, this antireflective coating is carried out pretreatment, ensure to be formed on antireflective coating oh group, growth then has the substrate of antireflective coating immerse in the solution containing sulfydryl, by the way of molecular self-assembling, the unimolecule functional layer containing sulfydryl is formed at antireflective coating, finally with deionized water rinsing, remove the solvent of residual, dry up.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 1, it is characterised in that: described pretreatment refers to ultra violet lamp, and wherein, intensity of illumination is 100-200mw/cm2
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 1, it is characterised in that: the described solution containing sulfydryl refers to the mixed liquor that super dry toluene solution or chlorobenzene solution are formed with 3-mercaptopropyl trimethoxysilane.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 3, it is characterised in that: described 3-mercaptopropyl trimethoxysilane is 0.5~3% with the volume ratio of super dry toluene solution or chlorobenzene solution.
5. according to the preparation method of a kind of based on modifying interface the doped poly silicon oxygen alkane colloidal sol antireflective coating described in claim 1 or 3 or 4, it is characterised in that: described substrate immerses in the solution containing sulfydryl, and soak time is 0.5~1h.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 1, it is characterised in that: described antireflective coating utilizes lifting coating technique to be grown in substrate surface, its specifically comprises the processes of: preparation SiO2Colloidal sol, after being cleaned by substrate, is immersed in SiO2In colloidal sol, lifting after soaking 30~60s, the speed of lifting plated film is 120-190mm/min, is finally sintered.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 6, it is characterised in that: before lifting plated film, by alkalescence SiO2Colloidal sol uses polysiloxane-modified technology to be modified, wherein, and doped poly silicon oxygen alkane and SiO2The volume ratio of colloidal sol is 2%-16%.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 6, it is characterised in that: sinter 20-40min at being sintered in 480-520 DEG C.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 6, it is characterised in that: described SiO2The preparation method of colloidal sol is: magnetic agitation tetraethyl orthosilicate ethanol solution, then the solution of dehydrated alcohol, deionized water and ammonia is added dropwise in tetraethyl orthosilicate ethanol solution, continue magnetic agitation to after uniformly, seal and be aged at ambient temperature.
The preparation method of a kind of doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface the most according to claim 9, it is characterised in that: tetraethyl orthosilicate: dehydrated alcohol: deionized water: the mol ratio of ammonia is 1:(20-80): (1-10): 0.1.
CN201610178576.6A 2016-03-25 2016-03-25 A kind of preparation method of the doped poly silicon oxygen alkane colloidal sol antireflective coating based on modifying interface Active CN105826404B (en)

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CN103739794A (en) * 2013-12-24 2014-04-23 太原理工大学 Preparation method of hyperbranched polymer-modified nano-silicon dioxide hybrid material
CN104097295A (en) * 2013-04-10 2014-10-15 鸿富锦精密工业(深圳)有限公司 Die cavity and manufacturing method thereof
CN105399340A (en) * 2015-12-14 2016-03-16 上海电力学院 Super-hydrophobic high-transmittance SiO2 anti-reflecting thin film and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120114875A1 (en) * 2010-11-10 2012-05-10 Dewa Paul G Surface contamination metrology
CN103311320A (en) * 2012-03-14 2013-09-18 江苏新源动力有限公司 Transparent conducting film for solar cell and preparation method thereof
CN104097295A (en) * 2013-04-10 2014-10-15 鸿富锦精密工业(深圳)有限公司 Die cavity and manufacturing method thereof
CN103739794A (en) * 2013-12-24 2014-04-23 太原理工大学 Preparation method of hyperbranched polymer-modified nano-silicon dioxide hybrid material
CN105399340A (en) * 2015-12-14 2016-03-16 上海电力学院 Super-hydrophobic high-transmittance SiO2 anti-reflecting thin film and preparation method thereof

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