CN105822923A - LED lamp tube for light-catalyzed reaction - Google Patents

LED lamp tube for light-catalyzed reaction Download PDF

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Publication number
CN105822923A
CN105822923A CN201610336763.2A CN201610336763A CN105822923A CN 105822923 A CN105822923 A CN 105822923A CN 201610336763 A CN201610336763 A CN 201610336763A CN 105822923 A CN105822923 A CN 105822923A
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CN
China
Prior art keywords
substrate
led lamp
light
catalyzed reaction
led
Prior art date
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Pending
Application number
CN201610336763.2A
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Chinese (zh)
Inventor
陈静华
吴江伟
李俊奇
马伟文
吕永良
常绚超
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Wei Zhejiang Huaxin materials Limited by Share Ltd
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Zhejiang Weihua Chemical Co Ltd
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Publication date
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Priority to CN201610336763.2A priority Critical patent/CN105822923A/en
Publication of CN105822923A publication Critical patent/CN105822923A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • F21V3/062Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/56Cooling arrangements using liquid coolants
    • F21V29/58Cooling arrangements using liquid coolants characterised by the coolants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • F21V3/061Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being glass

Abstract

The invention discloses an LED lamp tube for a light-catalyzed reaction, and belongs to the technical field of chemical equipment. The LED lamp tube comprises a substrate with a sealed cavity, a cooling water inlet and a cooling water outlet are formed in the upper end of the substrate, a cooling water inlet pipe stretches into the lower portion of the cavity of the substrate from the water inlet in the upper end of the substrate, and a water outlet pipe is communicated with the water outlet in the upper end of the substrate; one set of LED lamp strips are bonded on the surface of the substrate through an insulation heat conduction rubber layer and are connected with an outer circuit through a line collection tube; and a transparent lampshade is arranged on the outer portions of the LED lamp strips in a matched manner. The LED lamp tube for the light-catalyzed reaction is simple and compact in structure, small in weight, small in size and low in cost; and through water cooling of tap water, an LED lamp is in the more stable low-temperature environment, the service life of the LED lamp is prolonged, stability of light emitting of the LED lamp is improved, the catalyzed reaction of more stable light source light waves is more steady also, and production safety is also improved.

Description

A kind of LED lamp tube for light-catalyzed reaction
Technical field
The invention belongs to technical field of chemical, a kind of LED lamp tube for light-catalyzed reaction.
Background technology
Recently as the continuous progress of light-catalyzed reaction technology, photocatalytic reactor and illuminating source equipment are also being updated.Light source is developed into up-to-date LED by initial high voltage mercury lamp, low pressure mercury lamp, sodium vapor lamp etc..But higher for the LED power of catalytic reaction, heat effect is more apparent, if the luminous heat produced is removed not in time, will produce high temperature in the fluorescent tube short time, fluorescent tube will be burned out, so important considerations when heat radiation is such tube design.The existing LED for light-catalyzed reaction suffers from radiator structure, but there are still the shortcomings such as structure is complicated, volume is relatively big, radiating effect is the best.Patent publication No. CN104154455 discloses a kind of LED lamp structure for photocatalysis chlorination reaction, it has the radiator structure of complexity greatly, the LED of this structure is, by air-intake device, from air inlet, cold air is pumped into lamp body inner chamber, after from air outlet get rid of, so to lower the temperature to LED by air cooling, here heat absorption, Transfer Medium are air, and its effect that cools is limited.As optical chlorinating reaction in, Light chlorimation temperature in the kettle is general all more than 100 DEG C, according to LED a kind of disclosed in above-mentioned patent, lamp radiating and cooling is reacted to LED by air cooling, its air exit temp has 70 DEG C-80 DEG C, above this temperature, under this hot conditions, the service life of LED is about 1500 hours to lamp body temperature;Additionally air cooling effect is influenced by environmental temperature, in lamp body, temperature fluctuation is the biggest, and then the illumination effect of LED and the reaction effect of catalytic reaction can be affected, according in the optical chlorinating reaction that a kind of LED disclosed in above-mentioned patent is carried out, because LED luminescence is unstable, it may appear that the phenomenon of material explosive polymerization blackening.
Summary of the invention
For the above-mentioned problems in the prior art, it is an object of the invention to design provides the technical scheme of a kind of LED lamp tube for light-catalyzed reaction, and its design is simple, rational in infrastructure, fluorescent tube service life is longer and light-catalyzed reaction can be made more steady.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterized in that including that there is the substrate sealing cavity, substrate upper end arranges cooling water intake-outlet, cooling water inlet pipe extends its hollow cavity bottom from substrate upper end water inlet, outlet pipe connects with the outlet of substrate upper end, one group of LED sticks to substrate surface by insulating heat-conductive glue-line, and LED is connected with external circuit by collection spool, is equipped with Transparent lamp shade outside LED.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that it is cylinder-like structure that described having seals the substrate of cavity.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that each bar LED uniform intervals, be parallel to each other stick to substrate surface by insulating heat-conductive glue-line.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that cooling water inlet pipe lower end is 5cm-10cm with the spacing of substrate cavity bottom.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that cooling water inlet pipe and water inlet position, substrate upper end welded seal, outlet pipe and outlet position, substrate upper end welded seal.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that in LED, the wave-length coverage of single light emitting diode is 300nm-600nm, the power of wall scroll LED is 1W-1000W.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterized in that Transparent lamp shade upper end arranges lampshade end cap, substrate upper end is correspondingly arranged tight clamp, and lampshade end cap is close to connect by bolt lock with tight clamp, and the cavity between Transparent lamp shade and substrate is for sealing cavity.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that the thickness of insulating heat-conductive glue-line is 0.1-0.5mm.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that substrate uses high performance heat transfer material to be extruded from.
Described a kind of LED lamp tube for light-catalyzed reaction, it is characterised in that Transparent lamp shade uses polyethylene, polypropylene, Merlon, acrylic, quartz or safety glass to make.
Above-mentioned a kind of LED lamp tube for light-catalyzed reaction, its simple in construction, compact, lightweight, volume is little, low cost;Make LED be in more stable low temperature environment by tap water water-cooled, add LED service life and the stability of LED luminescence, and reaction of its catalysis of more stable light source light wave is the most steady, also improves the safety of production.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
In figure: 1-cooling water inlet pipe, 2-outlet pipe, the tight clamp of 3-, 4-lampshade end cap, 5-Transparent lamp shade, 6-LED light bar, 7-substrate, 8-insulating heat-conductive glue-line, 9-bolt, 10-collection spool.
Detailed description of the invention
In conjunction with Figure of description, the present invention is described in further detail, but the present invention is not limited to following example.
As shown in the figure, this is used for the LED lamp tube of light-catalyzed reaction, including having the substrate 7 sealing cavity, substrate 7 upper end arranges cooling water intake-outlet, cooling water inlet pipe 1 extends its hollow cavity bottom from substrate 7 upper end water inlet, outlet pipe 2 connects with the outlet of substrate 7 upper end, one group of LED 6 sticks to substrate 7 surface by insulating heat-conductive glue-line 8, LED 6 is connected with external circuit by collection spool 10, LED 6 is outside is equipped with Transparent lamp shade 5, the luminous energy that the most whole LED lamp tube sends is uniformly to surrounding divergent irradiation material, make the reaction of light-catalyzed reaction system uniformly, steadily.The described substrate 7 with sealing cavity is cylinder-like structure.Each bar LED 6 uniform intervals, be parallel to each other stick to substrate 7 surface by insulating heat-conductive glue-line 8.Cooling water inlet pipe 1 lower end is 5cm-10cm, preferably 6-8cm with the spacing of substrate 7 cavity bottom, so ensures the cooling water convection current displacement of whole LED intracavity, without dead liquid zone.Cooling water inlet pipe 1 is by the external running water valve of rubber water pipe, and by water adjusting valve door size, less cooling water flow i.e. can reach stable cooling effect, and this LED lamp tube can be universally used in tower and autoclave photochlorination apparatus.Cooling water inlet pipe 1 and water inlet position, substrate 7 upper end welded seal, outlet pipe 2 and outlet position, substrate 7 upper end welded seal.
In LED 6, the wave-length coverage of single light emitting diode is 300nm-600nm, preferably 450nm-500nm;The power of wall scroll LED 6 is 1W-1000W, preferably 100W-200W.Transparent lamp shade 5 upper end arranges lampshade end cap 4, and substrate 7 upper end is correspondingly arranged tight clamp 3, and lampshade end cap 4 is connected by bolt 9 locking with tight clamp 3, and the cavity between Transparent lamp shade 5 and substrate 7 is for sealing cavity.The thickness of insulating heat-conductive glue-line 8 is 0.1-0.5mm, specifically insulating resin, and LED 6 not only can be firmly pasted onto on substrate 7 by insulating heat-conductive glue-line 8, also has good insulation, heat conductivility.Substrate 7 uses aluminum high performance heat transfer material to be extruded from, its excellent heat conductivity, LED can produce heat and synchronize to pass.Transparent lamp shade 5 uses polyethylene, polypropylene, Merlon, acrylic, quartz or safety glass to make, and the light that Transparent lamp shade 5 both can allow LED send passes through and is irradiated to material, is possible to prevent again LED to be corroded by chemical reagent.
The present invention, compared with existing technology, has the advantages that
The present invention uses tap water as coolant, compared with the LED that existing air does coolant, because of more than 20 times that heat conductivity water is air, specific heat capacity water is about 3 times of air, and LED lamp tube of the present invention only needs fraction of cooling water just can reach highly stable cooling effect.The LED lamp tube provided such as the present invention is used in optical chlorinating reaction, coolant is made with the tap water under room temperature (25 DEG C), flow of inlet water only needs 0.5L/min, cooling water stable in outlet water temperature is at about 40 DEG C, lamp body temperature is consistent with cooling water leaving water temperature, under the conditions of Gai, the service life of the LED that the present invention provides be not less than 10000 hours, and material explosive polymerization blackening never occurs in process of the test.The most only by the cavity temperature of a simple running water valve the most operable control LED lamp tube of the present invention, avoid existing air to do the LED lamp tube of coolant needs to connect volume is big, the air-intake device of Heavy Weight, and the extra air-intake device connected too increases the insecurity of production.

Claims (10)

1. the LED lamp tube for light-catalyzed reaction, it is characterized in that including that there is the substrate (7) sealing cavity, substrate (7) upper end arranges cooling water intake-outlet, cooling water inlet pipe (1) extends its hollow cavity bottom from substrate (7) upper end water inlet, outlet pipe (2) connects with the outlet of substrate (7) upper end, one group of LED (6) sticks to substrate (7) surface by insulating heat-conductive glue-line (8), LED (6) is connected with external circuit by collection spool (10), and LED (6) is outside is equipped with Transparent lamp shade (5).
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that it is cylinder-like structure that described having seals the substrate (7) of cavity.
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that each bar LED (6) uniform intervals, be parallel to each other stick to substrate (7) surface by insulating heat-conductive glue-line (8).
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that cooling water inlet pipe (1) lower end is 5cm-10cm with the spacing of substrate (7) cavity bottom.
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that cooling water inlet pipe (1) and water inlet position, substrate (7) upper end welded seal, outlet pipe (2) and outlet position, substrate (7) upper end welded seal.
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that the wave-length coverage of the upper single light emitting diode of LED (6) is 300nm-600nm, and the power of wall scroll LED (6) is 1W-1000W.
A kind of LED lamp tube for light-catalyzed reaction, it is characterized in that Transparent lamp shade (5) upper end arranges lampshade end cap (4), substrate (7) upper end is correspondingly arranged tight clamp (3), lampshade end cap (4) is connected by bolt (9) locking with tight clamp (3), and the cavity between Transparent lamp shade (5) and substrate (7) is for sealing cavity.
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that the thickness of insulating heat-conductive glue-line (8) is 0.1-0.5mm.
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that substrate (7) uses high performance heat transfer material to be extruded from.
A kind of LED lamp tube for light-catalyzed reaction, it is characterised in that Transparent lamp shade (5) uses polyethylene, polypropylene, Merlon, acrylic, quartz or safety glass to make.
CN201610336763.2A 2016-05-20 2016-05-20 LED lamp tube for light-catalyzed reaction Pending CN105822923A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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CN105822923A true CN105822923A (en) 2016-08-03

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110748823A (en) * 2019-11-28 2020-02-04 北京阳光凯特科技有限公司 Annular LED catalytic light source
EP3885322A1 (en) * 2020-03-25 2021-09-29 Hytecon AG Device for disinfecting a fluid

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WO2010115201A2 (en) * 2009-04-03 2010-10-07 Community Synergies, Llc Reactor system and method for processing a process fluid
DE102010042670A1 (en) * 2010-10-20 2012-04-26 Umex Gmbh Dresden Device, useful e.g. for ultraviolet irradiation of liquid or gaseous medium, comprises ultraviolet radiation source and two ultraviolet-transparent walls, which are arranged between reaction chamber and ultraviolet radiation-emitting region
CN202303293U (en) * 2011-10-28 2012-07-04 山东绿霸化工股份有限公司 Cooling device of illuminated catalytic reaction lamp
CN203848110U (en) * 2014-05-21 2014-09-24 江苏好的节能光电科技有限公司 LED photochemical catalysis lamp
CN104154455A (en) * 2014-07-17 2014-11-19 江苏银晶光电科技发展有限公司 LED reaction lamp and photo-chlorination reactor with same
DE102014012217A1 (en) * 2014-08-21 2016-02-25 Peschl Ultraviolet Gmbh Lamp module with light emitting diodes and photoreactor
CN104534421A (en) * 2014-12-24 2015-04-22 中国科学院半导体研究所 LED light source module with highlight power density
CN205782120U (en) * 2016-05-20 2016-12-07 浙江巍华化工有限公司 A kind of LED lamp tube for light-catalyzed reaction

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110748823A (en) * 2019-11-28 2020-02-04 北京阳光凯特科技有限公司 Annular LED catalytic light source
CN110748823B (en) * 2019-11-28 2021-09-24 北京阳光凯特科贸有限公司 Annular LED catalytic light source
EP3885322A1 (en) * 2020-03-25 2021-09-29 Hytecon AG Device for disinfecting a fluid
WO2021190886A1 (en) * 2020-03-25 2021-09-30 Hytecon Ag Device for disinfecting a fluid
CN114761362A (en) * 2020-03-25 2022-07-15 海特康股份公司 Device for disinfecting a fluid
AU2021240845B2 (en) * 2020-03-25 2023-09-21 Hytecon Ag Device for disinfecting a fluid

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Effective date of registration: 20190118

Address after: 312369 No. 8 Beitang East Road, Shangyu Economic and Technological Development Zone, Hangzhou Bay, Shangyu City, Shaoxing City, Zhejiang Province

Applicant after: Wei Zhejiang Huaxin materials Limited by Share Ltd

Address before: 322109 No. 128 Industrial Avenue, Weishan Town, Dongyang City, Jinhua City, Zhejiang Province

Applicant before: Zhejiang Weihua Chemical Co., Ltd.