CN105820506B - A kind of preparation method of epoxy resin/silicon nitride composite material - Google Patents

A kind of preparation method of epoxy resin/silicon nitride composite material Download PDF

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CN105820506B
CN105820506B CN201610221954.4A CN201610221954A CN105820506B CN 105820506 B CN105820506 B CN 105820506B CN 201610221954 A CN201610221954 A CN 201610221954A CN 105820506 B CN105820506 B CN 105820506B
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silicon nitride
epoxy resin
preparation
composite material
modified
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CN105820506A (en
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秦玉芳
赵春宝
李茂龙
孙定宇
刘志鹏
张薛陈
张彦娜
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China National Credit Jiangsu Testing Technology Co ltd
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Nanjing College of Information Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a kind of preparation method of epoxy resin/silicon nitride composite material, and nano-silicon nitride is modified using new alkoxy three (p-aminophenyl epoxide) zirconate, it is modified washed, dried, milled processed;Modified silicon nitride is added in epoxy resin solidifying system again and is cured, to obtain the final product.The thermal conductivity factor of composite material of the present invention improves 44.2% compared with the thermal conductivity factor of pure epoxy resin EP, and the dosage of the modified nano-silicon nitride of heat filling is low, is only the 0.5 6% of epoxy resin quality.

Description

A kind of preparation method of epoxy resin/silicon nitride composite material
Technical field
The present invention relates to a kind of preparation method of LED encapsulation heat-conducting resin, especially a kind of epoxy resin/silicon nitride is multiple The preparation method of condensation material.
Background technology
Epoxy resin (Epoxy Resin, EP) has that cementability is high, shrinking percentage is low, heat resistance is high, good manufacturability and price Low advantage, therefore it is widely used in the encapsulation of electronic component.But the thermal conductivity of EP is bad, cause EP encapsulating materials Poor radiation, so as to influence the service life of electronic product, has been difficult in adapt to the fast development of encapsulation technology.
In order to improve the thermal conductivity of epoxy resin encapsulating material, at present researcher's most study be select graphene or Carbon nanotubes is as heat filling, but graphene or carbon nanotubes higher price, and needs in preparation process to use oxygen Strong oxidizing property, corrosive chemical reagent used in graphite, treatment process are more complicated.
The content of the invention
In order to solve epoxy resin encapsulating material of the prior art using graphene or carbon nanotubes as heat filling The deficiency brought, there is provided a kind of preparation method of epoxy resin/silicon nitride composite material, it uses modified nano-silicon nitride As heat filling, the thermal conductivity of material is improved, and the price of nano-silicon nitride is far below graphene and carbon nanotubes, changes Property process and aftertreatment technology it is more simple and convenient than graphite, without using the strong oxygen used in graphite oxide in preparation process The property changed, corrosive chemical reagent.
The present inventor is innovated on the basis of conventional thermal conductive filler, has used modified nano-silicon nitride as heat conduction Filler, for improving the heat conductivility of epoxy resin, but since Nano powder of silicon nitride has higher surface energy, is polymerizeing It is dispersed poor in thing.In order to which silicon nitride can be evenly dispersed in resin system and is kept well with basis material Compatibility, researcher carry out surface modification to it, improve the hot property and other performances of composite material.
Technical solution
A kind of preparation method of epoxy resin/silicon nitride composite material, includes the following steps:
(1) preparation of modified silicon nitride
Take new alkoxy three (p-aminophenyl epoxide) zirconate to be uniformly mixed with solvent at 55-65 DEG C, then add and receive Rice silicon nitride, and magnetic agitation reflux 20-30h is carried out at 65-85 DEG C, obtained reflux system is centrifuged, and With absolute ethyl alcohol centrifuge washing, finally obtained material is dried, is ground.
(2) preparation of composite material
Epoxy resin is heated to 55-65 DEG C, the ethanol solution of modified silicon nitride is then added, is mixed at 55-65 DEG C equal It is even, and 1-2h is stirred in 75-85 DEG C, curing agent is added after being then cooled to 55-65 DEG C, injection molding is placed on vacuum tank exhaust, so After cured, to obtain the final product.
In step (1), the dosage of new alkoxy three (p-aminophenyl epoxide) zirconate is the 40- of nano-silicon nitride 70wt%.
In step (2), the epoxy resin is bisphenol A type epoxy resin, epoxide equivalent 210-240g/eq.
In step (2), the additive amount of modified silicon nitride is the 0.5-6% of epoxy resin quality.
In step (2), the additive amount of curing agent accounts for the 1-6wt% of epoxy resin.
Further, in step (1), the solvent be selected from dimethylformamide (DMF), acetone, formamide, methyl formate or Any one in ethyl acetate.
Further, in step (1), the dosage of solvent is calculated by 35-45ml solvents/g silicon nitrides.
Further, in step (1), the rotating speed of the centrifugally operated is 10000-12000r/min.
Further, in step (1), the drying process is:Prior to 50-60 DEG C air blast drying, then the vacuum at 55-65 DEG C Dry 8-12h.
Further, in step (2), the concentration of the ethanol solution of modified silicon nitride is modified silicon nitride/10-14ml second for 1g Alcohol.
Further, in step (2), the dosage of the ethanol solution of modified silicon nitride is molten for the ethanol of 3-20mL modification silicon nitrides Liquid/10g epoxy resin.
Further, in step (2), the curing agent is in 2-ethyl-4-methylimidazole, ethylenediamine or triethylene tetramine Any one.
Further, in step (2), curing operation flow is:70℃/1h+90℃/1h+120℃/1.5h+150℃/ 1.5h。
Beneficial effect:The thermal conductivity factor of composite material of the present invention improves compared with the thermal conductivity factor of pure epoxy resin EP 44.2%, and the dosage of the modified nano-silicon nitride of heat filling is low, is only the 0.5-6% of epoxy resin quality.
Embodiment
In following embodiments, the epoxy resin of use is bisphenol A type epoxy resin, epoxide equivalent 210-240g/eq, New (p-aminophenyl epoxide) zirconate of alkoxy three using Nanjing Neng De new material technologies Co., Ltd ZCA-N97.
Embodiment 1
(1) preparation of modified silicon nitride
Take 0.1010g ZCA-N97 to be uniformly mixed with 60mL solvent DMFs at 60 DEG C, then add 2.0015g nanometers of nitrogen SiClx, and magnetic agitation reflux 24h is carried out at 80 DEG C, obtained reflux system is centrifuged, and use absolute ethyl alcohol Centrifuge washing 3 times, finally dries obtained material in 55 DEG C of air blast, then 12h is dried in vacuo at 60 DEG C, grinds 30min.
(2) preparation of composite material
By epoxy resin 29.56g, then oil bath heating adds ethanol solution (the 1g modification nitrogen of modified silicon nitride to 60 DEG C SiClx:13mL ethanol) 10mL, it is uniformly mixed at 60 DEG C, and 2h are stirred in 80 DEG C, curing agent 2- is added after being then cooled to 55 DEG C Ethyl -4-methylimidazole 0.8878g, injection molding are placed on vacuum tank exhaust 1.5h, then cure by following technique:70℃/1h+90 DEG C/1h+120 DEG C/1.5h+150 DEG C/1.5h, up to epoxy resin/modification silicon nitride composite material.
Embodiment 2
(1) preparation of modified silicon nitride
Take 0.5023g ZCA-N97 to be uniformly mixed with 300mL solvent DMFs at 60 DEG C, then add 3.0115g nanometers of nitrogen SiClx, and magnetic agitation reflux 24h is carried out at 80 DEG C, obtained reflux system is centrifuged, and use absolute ethyl alcohol Centrifuge washing 4 times, finally dries obtained material in 60 DEG C of air blast, then 12h is dried in vacuo at 60 DEG C, grinds 30min.
(2) preparation of composite material
By epoxy resin 28.5673g, then oil bath heating adds ethanol solution (the 1g modifications of modified silicon nitride to 60 DEG C Silicon nitride:12mL ethanol) 20mL, it is uniformly mixed at 60 DEG C, and 2.5h are stirred in 80 DEG C, add and cure after being then cooled to 60 DEG C Agent 2-ethyl-4-methylimidazole 0.8588g, injection molding are placed on vacuum tank exhaust 2h, then cure by following technique:70℃/1h+ 90 DEG C/1h+120 DEG C/1.5h+150 DEG C/1.5h, up to epoxy resin/modification silicon nitride composite material.
Embodiment 3
(1) preparation of modified silicon nitride
Take 0.3023g ZCA-N97 to be uniformly mixed with 180mL solvent ethyl acetates at 60 DEG C, then add 2.6815g Nano-silicon nitride, and magnetic agitation reflux 24h is carried out at 70 DEG C, obtained reflux system is centrifuged, and use nothing Water-ethanol centrifuge washing 4 times, finally dries obtained material in 60 DEG C of air blast, then is dried in vacuo 12h at 60 DEG C, grinding 40min。
(2) preparation of composite material
By epoxy resin 56.82g, then oil bath heating adds ethanol solution (the 1g modification nitrogen of modified silicon nitride to 60 DEG C SiClx:14mL ethanol) 8mL, it is uniformly mixed at 60 DEG C, and 3h are stirred in 80 DEG C, curing agent 2- is added after being then cooled to 65 DEG C Ethyl -4-methylimidazole 0.8648g, injection molding are placed on vacuum tank exhaust 2h, then cure by following technique:70℃/1h+90 DEG C/1h+120 DEG C/1.5h+150 DEG C/1.5h, up to epoxy resin/modification silicon nitride composite material.
Comparative example 1
It is added to using carbon nanotubes in epoxy resin and prepares composite material, in technical process and parameter and embodiment 1 Step (2) is similar, and modified silicon nitride therein simply is changed to carbon nanotubes.
Comparative example 2
It is added to using KH550 (3- aminopropyl triethoxysilanes) modified graphite oxide in epoxy resin and prepares composite wood Material, technical process and parameter are similar with the step (2) in embodiment 1, and modified silicon nitride therein simply is changed to KH550 is modified Graphite oxide.
Performance test
Epoxy resin made from embodiment 1-3/modification silicon nitride composite material carries out to the test of heat conductivility, and with it is pure Epoxy resin and comparative example 1, the heat conductivility of comparative example 2 are contrasted, and are tested limited using Xiangtan, Hunan Province double happiness instrument Company DRL-III type heat conduction coefficient testers, and measured with the uniform coating composite materials surface of heat-conducting silicone grease.
Test result see the table below:
Thermal conductivity factor W/ (mK),
Embodiment 1 0.4471
Embodiment 2 0.4460
Embodiment 3 0.4437
Pure epoxy resin 0.31
Comparative example 1 0.3536
Comparative example 2 0.3504
As can be seen from the above table, compared with pure epoxy resin, the thermal conductivity factor of composite material of the invention improves 44%, With the composite material prepared with identical technique addition carbon nanotubes into epoxy resin and with KH550 (three second of 3- aminopropyls Oxysilane) modified graphite oxide is added to the composite material prepared in epoxy resin and compares, and thermal conductivity factor has by a relatively large margin Raising.

Claims (9)

1. a kind of preparation method of epoxy resin/silicon nitride composite material, it is characterised in that include the following steps:
(1) preparation of modified silicon nitride
Take new alkoxy three (p-aminophenyl epoxide) zirconate to be uniformly mixed with solvent at 55-65 DEG C, then add nanometer nitrogen SiClx, and magnetic agitation reflux 20-30h is carried out at 65-85 DEG C, obtained reflux system is centrifuged, and use nothing Obtained material, is finally dried, grinds by water-ethanol centrifuge washing;
(2) preparation of composite material
Epoxy resin is heated to 55-65 DEG C, the ethanol solution of modified silicon nitride is then added, is uniformly mixed at 55-65 DEG C, and 1-2h is stirred in 75-85 DEG C, curing agent is added after being then cooled to 55-65 DEG C, injection molding is placed on vacuum tank exhaust, then carries out Cure, to obtain the final product;
In step (1), the dosage of new alkoxy three (p-aminophenyl epoxide) zirconate is the 40-70wt% of nano-silicon nitride;
In step (2), the epoxy resin is bisphenol A type epoxy resin, epoxide equivalent 210-240g/eq;
In step (2), the additive amount of modified silicon nitride is the 0.5-6% of epoxy resin quality;
In step (2), curing operation flow is:70℃/1h+90℃/1h+120℃/1.5h+150℃/1.5h.
2. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (2) In, the additive amount of curing agent accounts for the 1-6wt% of epoxy resin.
3. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (1) In, the solvent is selected from any one in dimethylformamide (DMF), acetone, formamide, methyl formate or ethyl acetate.
4. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (1) In, the dosage of solvent is calculated by 35-45ml solvents/g silicon nitrides.
5. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (1) In, the rotating speed of the centrifugally operated is 10000-12000r/min.
6. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (1) In, the drying process is:Prior to 50-60 DEG C air blast drying, then it is dried in vacuo 8-12h at 55-65 DEG C.
7. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (2) In, the concentration of the ethanol solution of modified silicon nitride is modified silicon nitride/10-14ml ethanol for 1g.
8. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (2) In, the dosage of the ethanol solution of modified silicon nitride is modified ethanol solution/10g epoxy resin of silicon nitride for 3-20mL.
9. the preparation method of epoxy resin/silicon nitride composite material as claimed in claim 1, it is characterised in that step (2) In, any one of the curing agent in 2-ethyl-4-methylimidazole, ethylenediamine or triethylene tetramine.
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CN101550264A (en) * 2009-04-30 2009-10-07 苏州生益科技有限公司 Resin matching fluid used for metal foil laminated board
CN103224692A (en) * 2013-05-09 2013-07-31 江门市道生工程塑料有限公司 Filled polymer based heat conductive plastic and preparation method thereof
CN103642202A (en) * 2013-12-16 2014-03-19 湖南省映鸿科技有限公司 Ceramic powder modified polyurethane/epoxy resin interpenetrating network elastomer
CN105175993A (en) * 2015-07-27 2015-12-23 桂林理工大学 Preparation method for hybrid filling composite castable with high thermal conductivity

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CN101423651A (en) * 2007-11-02 2009-05-06 中国船舶重工集团公司第七二五研究所 Process for preparing low temperature, high heat conducting and electrical insulation epoxy resin nano composite material
CN101550264A (en) * 2009-04-30 2009-10-07 苏州生益科技有限公司 Resin matching fluid used for metal foil laminated board
CN103224692A (en) * 2013-05-09 2013-07-31 江门市道生工程塑料有限公司 Filled polymer based heat conductive plastic and preparation method thereof
CN103642202A (en) * 2013-12-16 2014-03-19 湖南省映鸿科技有限公司 Ceramic powder modified polyurethane/epoxy resin interpenetrating network elastomer
CN105175993A (en) * 2015-07-27 2015-12-23 桂林理工大学 Preparation method for hybrid filling composite castable with high thermal conductivity

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Address after: 210046 No. 99 Wenlan Road, Xianlin University Town, Xianlin Street, Qixia District, Nanjing, Jiangsu Province

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