CN105820298A - Photo-initiation type polycarboxylic acid water reducing agent and preparation method thereof - Google Patents

Photo-initiation type polycarboxylic acid water reducing agent and preparation method thereof Download PDF

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Publication number
CN105820298A
CN105820298A CN201610225940.XA CN201610225940A CN105820298A CN 105820298 A CN105820298 A CN 105820298A CN 201610225940 A CN201610225940 A CN 201610225940A CN 105820298 A CN105820298 A CN 105820298A
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CN
China
Prior art keywords
light
reducer
polycarboxylate water
light trigger
type polycarboxylate
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Pending
Application number
CN201610225940.XA
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Chinese (zh)
Inventor
张岭
钱珊珊
丁蓓
王毅
姜海东
郑春扬
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Jiangsu China Railway ARIT New Materials Co Ltd
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Jiangsu China Railway ARIT New Materials Co Ltd
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Priority to CN201610225940.XA priority Critical patent/CN105820298A/en
Publication of CN105820298A publication Critical patent/CN105820298A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2641Polyacrylates; Polymethacrylates
    • C04B24/2647Polyacrylates; Polymethacrylates containing polyether side chains
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

Abstract

The invention relates to a photo-initiation type polycarboxylic acid water reducing agent and a preparation method thereof. The preparation method comprises the following steps: dissolving the following components into water in parts by weight: 72 to 90 parts of a big polyether monomer, 10 to 27 parts of an unsaturated poly-monomer, 0.2 to 0.9 part of a molecular weight modifier and 0.3 to 1.0 part of a photoinitiator, so as to obtain a mixed monomer solution; continuously performing ultraviolet irradiation on the mixture in a photo-initiation reactor, then performing aging reaction in a reaction kettle for 0.2 to 2 h, and neutralizing to reach the PH of 6.5 to 7.5 so as to obtain a finished product. The preparation method can be carried out under room temperature, and even low temperature, so that the energy consumption is low; the reaction is fast, and the production efficiency is high; the whole reaction process is short in time. The process method is simple and is easy to operate, and the production efficiency of the polycarboxylic acid water reducing agent can be greatly improved, so that the product has higher market competitiveness.

Description

A kind of light-initiated type polycarboxylate water-reducer and preparation method thereof
Technical field
The present invention relates to a kind of cement concrete poly carboxylic acid series water reducer and preparation method thereof, be related specifically to one Plant light-initiated type polycarboxylate water-reducer and preparation method thereof.
Technical background
Polycarboxylate water-reducer is low with its volume, water-reducing rate is high, the mobility of fresh concrete and retentivity good, low The performance that contraction, environmental friendliness etc. are excellent, it has also become studied in recent years or even from now on and the emphasis of application and development. The research and development of domestic polycarboxylate water-reducer and production application all achieve bigger development, and product is also by relatively Single progressively moves towards multi items, multifunction, multi-level development.
Polycarboxylate water-reducer product in the market mainly uses thermal cracking and the oxidoreduction of peroxide System discharges free radical, the activity of the reaction of initiation reaction system.CN00127294.2 describes a kind of poly- Carboxylic acids graft type high-performance water reducing agent and synthetic method thereof, it is with Ammonium persulfate. as initiator, at 90 DEG C Copolymerization and obtain.CN101215120A describes the preparation method of a kind of polycarboxylate dehydragent, and reaction uses Initiation method is redox initiation, and initiator has Oxidizing and Reducing Agents to constitute, copolymerization by the way of dropping Obtain product.Document report is all by heat or to add reducing agent as exciting agent, complex manufacturing, reaction With duration, production efficiency is low, and energy consumption is high.
Summary of the invention
The invention aims to improve the deficiencies in the prior art and provide light-initiated type polycarboxylate water-reducer, Present invention also offers the preparation method of above-mentioned light-initiated type polycarboxylate water-reducer, the method room temperature, simplicity, fast Speed, instead of the redox system initiator system as reaction using light trigger, and efficiency of initiation is improved, Can effectively improve the production efficiency of polycarboxylate water-reducer product.
The technical scheme is that a kind of light-initiated type polycarboxylate water-reducer, it is characterised in that its raw material components And the mass parts of each component is respectively as follows:
Polyether macromonomer: 72-90 part;
Unsaturated comonomer: 10-27 part;
Molecular weight regulator: 0.2-0.9 part;
Light trigger: 0.3-1.0 part.
The most above-mentioned polyether macromonomer is allyl polyethenoxy ether, metering system polyoxyethylene ether or iso-amylene One or more in polyoxyethylenated alcohol;The molecular weight of polyether macromonomer is 1200-5000.
The most above-mentioned unsaturated comonomer is acrylic acid, methacrylic acid, acrylamide, maleic acid One or more in acid anhydride, 2-(Acryloyloxy)ethanol or Hydroxypropyl acrylate.
The most above-mentioned molecular weight regulator is the one in TGA, mercaptopropionic acid or mercaptoethanol or two Kind.
The most above-mentioned light trigger is water-soluble light trigger, including light trigger-184, light trigger -1105, light trigger-DETX, light trigger-2959, light trigger-QTX or light trigger-HBP.
Present invention also offers the method preparing above-mentioned light-initiated type polycarboxylate water-reducer, its concrete steps are such as Under:
(1) according to proportioning weigh polyether macromonomer, unsaturated comonomer, light trigger, molecular weight regulator and Deionized water, puts in reactor, dissolves, obtain compound;
(2) compound is in Photoinitiated reactions device, by continuous print ultraviolet light irradiate after, the most aging instead Answering 0.2-2h, add alkali being neutralized to PH is 6.5-7.5, obtains light-initiated type polycarboxylate water-reducer.
The mass concentration of the most preparation-obtained light-initiated type polycarboxylate water-reducer is 30-70%.
Wave-length coverage 150-600nm of the most above-mentioned ultraviolet light, the intensity of ultraviolet light is 10-20mj/cm2; Ultraviolet light irradiation time is 3-10 minute.
The most above-mentioned alkali is sodium hydroxide, potassium hydroxide or triethanolamine.
Beneficial effect:
Prior art is all by heat or to add reducing agent as exciting agent, and the present invention is by uviol lamp light emission Ultraviolet photon, thus cause polymerization crosslinking and graft reaction, there is the advantage of following several respects in it: 1, produces Free radical speed is fast;2, free radical is evenly distributed in the solution, obtains molecular weight distribution narrower, and is prone to control System;3, without Dropping feeder, production technology is simple;4, the reaction used time is short, improves production efficiency;5, draw Sending out activation energy low, energy consumption is low, meets the policy of energy-saving and emission-reduction.
Detailed description of the invention
Below by embodiment, technical solution of the present invention is described in further detail.
Embodiment 1
Isopentenol polyoxyethylene ether (molecular weight 2400): 85 parts
Acrylic acid: 13 parts
Mercaptopropionic acid: 0.6 part
Light trigger-2959:0.7 part
Deionized water: 60 parts
At room temperature, water, isopentenol polyoxyethylene ether, acrylic acid, mercaptopropionic acid, light trigger-2959, Add in Photoinitiated reactions still, stirring and dissolving, mix homogeneously;Opening ultra violet lamp, optical frequency is at 275-350nm Consecutive variations, light intensity 15mj/cm2, irradiate 5min, aging 1 hour, hydro-oxidation sodium was neutralized to pH=6.5, Being product, mass concentration concentration is 60%.
Control sample 1
Isopentenol polyoxyethylene ether (molecular weight 2400): 85 parts
Acrylic acid: 13 parts
Mercaptopropionic acid: 0.6 part
Hydrogen peroxide: 0.84 part
Vitamin c: 0.25 part
Deionized water: 60 parts
In four-hole bottle, add isopentenol polyoxyethylene ether and deionized water, start to stir rising temperature for dissolving.Temperature Reach 50 DEG C, add H2O2, after stirring 10min, start in flask, drip mercaptopropionic acid, Vc molten Liquid M and acrylic acid solution N, was added dropwise to complete respectively within 3.5h and the 3h time.After M material adds, At 60 DEG C of aging 1h.Reaction terminates, and treats that temperature is down to less than 40 DEG C, and the liquid caustic soda adding sodium hydroxide is adjusted to PH value is 6.5, obtains control sample 1.
Embodiment 2
Allyl polyethenoxy ether (molecular weight 1200): 72 parts
Acrylic acid: 15 parts
Maleic anhydride: 12 parts
TGA: 0.7 part
Light trigger-QTX:0.4 part
Deionized water: 35 parts
At room temperature, deionized water, allyl polyethenoxy ether, acrylic acid, maleic anhydride, sulfydryl Acetic acid, light trigger-QTX, add in Photoinitiated reactions still, stirring and dissolving, mix homogeneously;Open ultraviolet Light irradiation, optical frequency is at 200-400nm consecutive variations, 20mj/cm2, irradiate 4min, aging 2 hours, add Potassium hydroxide is neutralized to pH=7, is product, and mass concentration is 70%.
Control sample 2
Allyl polyethenoxy ether (molecular weight 1200): 70 parts
Acrylic acid: 15 parts
Maleic anhydride: 12 parts
TGA: 0.7 part
Hydrogen peroxide: 1.1 parts
Vitamin c: 0.42 part
Deionized water: 35 parts
In four-hole bottle, add allyl polyethenoxy ether, maleic anhydride and deionized water, start stirring and rise Temperature is dissolved.Temperature reaches 60 DEG C, adds H2O2, after stirring 10min, start to drip mercapto in flask Guanidine-acetic acid, Vc solution M and acrylic acid solution N, be added dropwise to complete respectively within 3.5h and the 3h time. After M material adds, at 65 DEG C of aging 1h.Reaction terminates, and treats that temperature is down to less than 40 DEG C, adds hydroxide It is 7 that potassium is adjusted to pH value, obtains control sample 2.
Embodiment 3
Methyl allyl polyoxyethylene ether (molecular weight 2900): 80
Methacrylic acid: 8
2-(Acryloyloxy)ethanol: 12
Mercaptopropionic acid: 0.4
Light trigger-HBP:0.6
Deionized water: 100
At 5 DEG C, deionized water, methyl allyl polyoxyethylene ether, methacrylic acid, acrylic acid hydroxyl Ethyl ester, mercaptopropionic acid, light trigger-HBP, add in Photoinitiated reactions still, stirring and dissolving, mix homogeneously; Opening ultra violet lamp, optical frequency is at 350-550nm consecutive variations, 12mj/cm2, irradiation 8min, aging 0.5 Hour, hydro-oxidation sodium is neutralized to pH=7.5, is product, and its mass concentration is 50%.
Control sample 3
Methyl allyl polyoxyethylene ether (molecular weight 2900): 80
Methacrylic acid: 8
2-(Acryloyloxy)ethanol: 12
Mercaptopropionic acid: 0.4
Hydrogen peroxide: 0.4 part
Vitamin c: 0.12 part
Deionized water: 100
In four-hole bottle, add methyl allyl polyoxyethylene ether and deionized water, start to stir rising temperature for dissolving.Temperature Degree reaches 35 DEG C, adds H2O2, after stirring 10min, start to drip mercaptopropionic acid, Vc in flask Solution M and methacrylic acid, 2-(Acryloyloxy)ethanol solution N, dripped respectively within 3.5h and the 3h time Add.After M material adds, at 48 DEG C of aging 1h.Reaction terminates, and treats that temperature is down to less than 40 DEG C, adds Enter sodium hydroxide being adjusted to pH value is 7.5, obtains control sample 3.
Embodiment 4
Isopentenol polyoxyethylene ether (molecular weight 5000): 87
Acrylamide: 3
Maleic anhydride: 13
Mercaptoethanol: 0.8
Light trigger-184:1.0
Deionized water: 150
At room temperature, deionized water, isopentenol polyoxyethylene ether, acrylamide, maleic anhydride, Mercaptoethanol, light trigger-184, add in Photoinitiated reactions still, stirring and dissolving, mix homogeneously;Open purple Outer light irradiation, optical frequency is at 200-325nm consecutive variations, 10mj/cm2, irradiation 9min, aging 1 hour, Add triethanolamine and be neutralized to pH=6.8, be product, its mass concentration 40%.
Control sample 4
Isopentenol polyoxyethylene ether (molecular weight 5000): 87
Acrylamide: 3
Maleic anhydride: 13
Mercaptoethanol: 0.8
Hydrogen peroxide: 0.4 part
Vitamin c: 0.12 part
Deionized water: 150
In four-hole bottle, add isopentenol polyoxyethylene ether, maleic anhydride and deionized water, start stirring Rising temperature for dissolving.Temperature reaches 50 DEG C, adds H2O2, after stirring 10min, start to drip in flask Mercaptoethanol, Vc solution M and acrylamide solution N, dripped respectively within 3.5h and the 3h time Become.After M material adds, at 60 DEG C of aging 1h.Reaction terminates, and treats that temperature is down to less than 40 DEG C, adds three It is 6.8 that ethanolamine is adjusted to pH value, obtains control sample 4.
Embodiment 5
Isopentenol polyoxyethylene ether (molecular weight 1200): 75
Acrylic acid: 4
2-(Acryloyloxy)ethanol: 9.5
Hydroxypropyl acrylate: 11.5
Mercaptopropionic acid: 0.7
Light trigger-DETX:0.75
Water: 82
At 10 DEG C, water, isopentenol polyoxyethylene ether, acrylic acid, 2-(Acryloyloxy)ethanol, acrylic acid Hydroxypropyl acrylate, mercaptopropionic acid, light trigger-DETX, add in Photoinitiated reactions still, stirring and dissolving, and mixing is all Even;Opening ultra violet lamp, optical frequency is at 300-500nm consecutive variations, 13.5mj/cm2, irradiate 5min, Aging 2 hours, hydro-oxidation potassium was neutralized to pH=7.5, is product, its mass concentration 55%.
Control sample 5
Isopentenol polyoxyethylene ether (molecular weight 1200): 75
Acrylic acid: 6
2-(Acryloyloxy)ethanol: 10.5
Hydroxypropyl acrylate: 12.5
Mercaptopropionic acid: 0.7
Hydrogen peroxide: 0.4 part
Vitamin c: 0.12 part
Deionized water: 82
In four-hole bottle, add isopentenol polyoxyethylene ether and deionized water, start to stir rising temperature for dissolving.Temperature Reach 40 DEG C, add H2O2, after stirring 10min, start in flask, drip mercaptopropionic acid, Vc molten Liquid M and acrylic acid, 2-(Acryloyloxy)ethanol, Hydroxypropyl acrylate solution N, respectively when 3.5h and 3h In be added dropwise to complete.After M material adds, at 50 DEG C of aging 1h.Reaction terminates, treat temperature be down to 40 DEG C with Under, add potassium hydroxide being adjusted to pH value is 7.5, obtains control sample 5.
Paste flowing degree is tested: with reference to GB8077-2000 " Methods for testing uniformity of concrete admixture ", right Embodiment 1 carries out paste flowing degree test, W/C to embodiment 5 gained sample and control sample 1 to control sample 5 It is 0.29.
The paste flowing degree of the different sample of table 1 and gradual loss

Claims (9)

1. a light-initiated type polycarboxylate water-reducer, it is characterised in that its raw material components and the mass parts of each component It is respectively as follows:
Polyether macromonomer: 72-90 part;
Unsaturated comonomer: 10-27 part;
Molecular weight regulator: 0.2-0.9 part;
Light trigger: 0.3-1.0 part.
Light-initiated type polycarboxylate water-reducer the most according to claim 1, it is characterised in that described polyethers Polymeric monomer is in allyl polyethenoxy ether, metering system polyoxyethylene ether or isopentenol polyoxyethylene ether Plant or multiple;The molecular weight of polyether macromonomer is 1200-5000.
Light-initiated type polycarboxylate water-reducer the most according to claim 1, it is characterised in that described insatiable hunger With comonomer be acrylic acid, methacrylic acid, acrylamide, maleic anhydride, 2-(Acryloyloxy)ethanol or One or more in Hydroxypropyl acrylate.
Light-initiated type polycarboxylate water-reducer the most according to claim 1, it is characterised in that described molecule Amount regulator is one or both in TGA, mercaptopropionic acid or mercaptoethanol.
Light-initiated type polycarboxylate water-reducer the most according to claim 1, it is characterised in that described light draws Send out agent be water-soluble light trigger, including light trigger-184, light trigger-1105, light trigger-DETX, Light trigger-2959, light trigger-QTX or light trigger-HBP.
6. the method preparing light-initiated type polycarboxylate water-reducer as claimed in claim 1, its concrete steps As follows:
(1) according to proportioning weigh polyether macromonomer, unsaturated comonomer, light trigger, molecular weight regulator and Deionized water, puts in reactor, dissolves, obtain compound;
(2) compound is in Photoinitiated reactions device, by continuous print ultraviolet light irradiate after, the most aging instead Answering 0.2-2h, add alkali being neutralized to PH is 6.5-7.5, obtains light-initiated type polycarboxylate water-reducer.
Method the most according to claim 1, it is characterised in that the quality of light-initiated type polycarboxylate water-reducer Concentration is 30-70%.
Method the most according to claim 1, it is characterised in that the wave-length coverage of described ultraviolet light 150-600nm, the intensity of ultraviolet light is 10-20mj/cm2;Ultraviolet light irradiation time is 3-10 minute.
Method the most according to claim 1, it is characterised in that described alkali is sodium hydroxide, hydroxide Potassium or triethanolamine.
CN201610225940.XA 2016-04-12 2016-04-12 Photo-initiation type polycarboxylic acid water reducing agent and preparation method thereof Pending CN105820298A (en)

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CN106317402A (en) * 2016-08-19 2017-01-11 浙江皇马科技股份有限公司 Polyether monomer and preparation method and application thereof
CN107226890A (en) * 2017-07-14 2017-10-03 安徽中铁工程材料科技有限公司 A kind of uv-light polymerization method of high-performance water reducing agent
CN107759742A (en) * 2016-08-15 2018-03-06 上海东大化学有限公司 A kind of polycarboxylate water-reducer and preparation method thereof and application method
CN108084363A (en) * 2017-12-28 2018-05-29 科之杰新材料集团有限公司 A kind of preparation method of reinforcing type polycarboxylic acid water-reducing agent
CN108283911A (en) * 2018-01-24 2018-07-17 咸阳师范学院 Oil emulsion high molecular surfactant and preparation method thereof
WO2019128690A1 (en) * 2017-12-28 2019-07-04 科之杰新材料集团有限公司 Preparation method for high slump-retention polycarboxylic acid water reducing agent
CN112708049A (en) * 2020-08-24 2021-04-27 重庆建研科之杰建材有限公司 Concrete slump retaining agent and preparation method thereof
CN112708046A (en) * 2019-12-23 2021-04-27 科之杰新材料集团有限公司 Ether super-early-strength polycarboxylate superplasticizer and preparation method thereof
CN116943565A (en) * 2023-09-20 2023-10-27 山西虎邦新型建材有限公司 Polycarboxylate water reducing agent automated production control system

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CN104311754A (en) * 2014-10-21 2015-01-28 福建建工建材科技开发有限公司 Method for quickly preparing high-concentration polycarboxylate water reducing agent at room temperature
CN104327220A (en) * 2014-10-17 2015-02-04 武汉理工大学 Preparation method of polyacrylic acid water reducer
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EP2937321A1 (en) * 2012-12-05 2015-10-28 Sobute New Materials Co., Ltd. Slump retaining polycarboxylic acid superplasticizer
CN103865000A (en) * 2014-03-19 2014-06-18 武汉理工大学 Method for preparing polymaleic anhydride water reducing agent through rapid polymerization initiated by ultraviolet light
CN104327220A (en) * 2014-10-17 2015-02-04 武汉理工大学 Preparation method of polyacrylic acid water reducer
CN104311754A (en) * 2014-10-21 2015-01-28 福建建工建材科技开发有限公司 Method for quickly preparing high-concentration polycarboxylate water reducing agent at room temperature

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CN107759742A (en) * 2016-08-15 2018-03-06 上海东大化学有限公司 A kind of polycarboxylate water-reducer and preparation method thereof and application method
CN107759742B (en) * 2016-08-15 2019-10-01 上海东大化学有限公司 A kind of polycarboxylate water-reducer and preparation method thereof and application method
CN106317402A (en) * 2016-08-19 2017-01-11 浙江皇马科技股份有限公司 Polyether monomer and preparation method and application thereof
CN107226890A (en) * 2017-07-14 2017-10-03 安徽中铁工程材料科技有限公司 A kind of uv-light polymerization method of high-performance water reducing agent
CN108084363A (en) * 2017-12-28 2018-05-29 科之杰新材料集团有限公司 A kind of preparation method of reinforcing type polycarboxylic acid water-reducing agent
WO2019128690A1 (en) * 2017-12-28 2019-07-04 科之杰新材料集团有限公司 Preparation method for high slump-retention polycarboxylic acid water reducing agent
CN108283911A (en) * 2018-01-24 2018-07-17 咸阳师范学院 Oil emulsion high molecular surfactant and preparation method thereof
CN112708046A (en) * 2019-12-23 2021-04-27 科之杰新材料集团有限公司 Ether super-early-strength polycarboxylate superplasticizer and preparation method thereof
CN112708046B (en) * 2019-12-23 2022-10-28 科之杰新材料集团有限公司 Ether super-early-strength polycarboxylate superplasticizer and preparation method thereof
CN112708049A (en) * 2020-08-24 2021-04-27 重庆建研科之杰建材有限公司 Concrete slump retaining agent and preparation method thereof
CN116943565A (en) * 2023-09-20 2023-10-27 山西虎邦新型建材有限公司 Polycarboxylate water reducing agent automated production control system
CN116943565B (en) * 2023-09-20 2023-12-19 山西虎邦新型建材有限公司 Polycarboxylate water reducing agent automated production control system

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