CN105819877A - Novel environment-friendly blast furnace stemming - Google Patents

Novel environment-friendly blast furnace stemming Download PDF

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CN105819877A
CN105819877A CN201610161128.5A CN201610161128A CN105819877A CN 105819877 A CN105819877 A CN 105819877A CN 201610161128 A CN201610161128 A CN 201610161128A CN 105819877 A CN105819877 A CN 105819877A
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blast furnace
stemming
mud
powder
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山国强
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Abstract

The invention discloses novel environment-friendly blast furnace stemming. The novel environment-friendly blast furnace stemming is characterized by being prepared from, by weight, 10-20 parts of used abandoned stemming, 5-15 parts of yttrium mullite, 10-20 parts of coal gangue raw ore, 10-25 parts of modified magnesium hercynite powder, 10-20 parts of modified clay, 10-33 parts of regenerated graphite electrode powder, 8-18 parts of a thickening agent, 3-8 parts of asphalt powder, 0.2-0.5 part of Glydol n 2002, 12-14.5 parts of an additional binding agent and 0.1 part of nano-crystalline cellulose. The thickening agent is a mixture of vanadium ore and copper oxide in a weight ratio of 1: 1. The stemming is low in cost, good in breathability and capable of effectively maintaining tap hole chambering; in addition, in the long-term storage process of the stemming, the using performance and the operation performance are not reduced.

Description

A kind of novel environment friendly blast furnace mud
Technical field
The invention belongs to blast furnace ironmaking plastic refractory field, be specifically related to a kind of novel environment friendly blast furnace mud and preparation method.
Background technology
Blast furnace is the main equipment of manUfaCtUre of pig iron, and after blast furnace process ferrum, by molten iron after ferrum mouth is released, in order to ensure that smelting is carried out continuously, it is necessary to tapping hole is blocked, blocks the material of tapping hole, be stemming.And tapping hole is during life-time service, all can have erosion, tapping hole there will be reaming, causing ferrum mouth to shoal, flowing molten iron is unstable, goes out unclean ferrum, even run the situations such as big stream, have a strong impact on production and normally tap a blast furnace, and finally have impact on the service life of blast furnace and the growth of yield.And ferrum mouth is in inside burner hearth, temperature is high, and generally, people cannot be introduced into maintenance.
Stemming belongs to expendable consumed product, typically has only to service life reach two or three hours.Therefore, on the premise of meeting performance, present invention uses with rear blown-out shot mud, the gangue rawore stacked nowhere discarded during coal mining, reduce product cost, solve the problem that gangue solid waste is stacked nowhere simultaneously, also save other resource, belong to a kind of low-cost environment-friendly product.
Summary of the invention
It is an object of the present invention to provide a kind of low cost, resource reusable edible, also have the blast furnace mud of ferrum mouth maintenance function, this stemming can effectively utilize gangue raw material, and garbage reduces cost, can safeguard again tapping hole simultaneously;Additionally, add Glydoln2002 inside stemming, it is ensured that during stemming depositing before use, properties does not declines.
The above-mentioned technical purpose of the present invention has the technical scheme that a kind of blast furnace mud, it is characterised in that described blast furnace mud is made up of the component of following weight portion: with rear blown-out shot mud: 10 ~ 20 parts;Yttrium mullite: 5 ~ 15 parts;Gangue rawore: 10 ~ 20 parts;Modified ferro-magnesium-aluminum spinelle powder: 10 ~ 25 parts;Modified clay: 10 ~ 20 parts;Recycled graphite electrode powder: 10 ~ 33 parts;Thickening agent: 8 ~ 18 parts, asphalt powder: 3 ~ 8 parts;Glydoln2002:0.2 ~ 0.5 part;Additional bonding agent: 12 ~ 14.5 parts, nano-cellulose 0.1;Described thickening agent is the weight ratio 1:1 mixture of vanadium iron ore deposit and copper oxide.
Preferred as the present invention, the described granule that 1-0mm through crusher in crushing, need to be chosen with rear blown-out shot mud;Described yttrium mullite refers in mullite lattice the solid solution extraordinary mullite of yittrium oxide, and its yittrium oxide solid solubility is 2.5%;Described gangue rawore is the material peeled off of mining.
Preferred as the present invention, described modified magnesium-ferrum-aluminum Pre-synthesized spinel fine powder is 220 mesh, and chemical composition is magnesium oxide 10%, ferrum oxide 35%, aluminium oxide 53%, zirconium oxide 2%;Recycled graphite electrode powder is the electrode scrap of steel-making, wears into 325 mesh fine powders;Vanadium iron ore deposit is 325 mesh fine powders of technical grade content more than 80%;Copper oxide is the powder of 200 mesh;Asphalt powder carbon yield 40%, softening point 110 DEG C;Glydoln2002 is a kind of modifying agent, can prevent Organic substance from volatilizing, and ion exchange can be made bigger reversibility occur, after breeching, make stemming can return to original performance faster;Nano-cellulose is a kind of Biodegradable material, can increase the breathability during stemming uses.
Preferred as the present invention, this bonding agent is by the modified bonding agent obtained with sodium peroxide Hybrid Heating by tar.As preferably, the benzopyrene content of described modified bonding agent is not more than 100ppm.
In sum, the present invention compared with prior art, has advantage highlighted below and a beneficial effect:
The present invention is compared with existing stemming product, owing to adding magnesium-ferrum-aluminum Pre-synthesized spinel powder and thickening agent, can in use repair ferrum mouth, and promote to have repaired the sintering of ferrum mouth, prevent the function of tapping hole reaming again.
This product is compared with existing stemming, and after adding Glydoln2002, the holding time is long, and after long-term storage, properties does not declines;The nano-cellulose added can ensure that the breathability of stemming, will not form the spray rocket phenomenon of molten iron during use.
This product is lower than cost with existing stemming, selects the material of the low cost such as soft coal spoil, blown-out shot mud, hence it is evident that reduce the cost of stemming, be entirely capable of again meeting the needs that blast furnace normally produces;Adding modified clay, improve plasticity and the activity of stemming, to repairing, tapping hole is more favourable.
After using the present invention, tapping hole is maintained, and blast fumance is normal, and stemming prices has all saved cost for enterprise and user, and before can thoroughly changing current State of Blast Furnace, ferrum mouth shoals, and stemming is seriously polluted, high in cost of production problem.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail.
Embodiment 1: a kind of for 1080m3Blast furnace mud, it is characterised in that described blast furnace mud is made up of the component of following weight portion: with rear blown-out shot mud: 10 ~ 20 parts;Yttrium mullite: 5 ~ 15 parts;Gangue rawore: 10 ~ 20 parts;Modified ferro-magnesium-aluminum spinelle powder: 10 ~ 25 parts;Modified clay: 10 ~ 20 parts;Recycled graphite electrode powder: 10 ~ 35 parts;Thickening agent: 8 ~ 18 parts, asphalt powder: 3 ~ 8 parts;Glydoln2002:0.2 ~ 0.5 part;Additional bonding agent: 14.5 parts, nano-cellulose 0.1.The preparation method of stemming: all raw materials are put into kolleroang, first premixing 10 minutes;It is subsequently adding the 90% of bonding agent total amount, wet stone roller 30 minutes;Adding remaining 10% bonding agent, rewetting is ground 10 minutes;Through stemming microtome, then through mud extruder, squeeze mud molding, pack, be finished product;Squeeze mud temperature and be set as 65 DEG C.
Embodiment 2: a kind of for 2500m3Blast furnace mud, it is characterised in that described blast furnace mud is made up of the component of following weight portion: with rear blown-out shot mud: 10 ~ 20 parts;Yttrium mullite: 5 ~ 15 parts;Gangue rawore: 10 ~ 20 parts;Modified ferro-magnesium-aluminum spinelle powder: 10 ~ 25 parts;;Modified clay: 10 ~ 20 parts;Recycled graphite electrode powder: 10 ~ 35 parts;Thickening agent: 8 ~ 18 parts, asphalt powder: 3 ~ 8 parts;Glydoln2002:0.2 ~ 0.5 part;Additional bonding agent: 14 parts, nano-cellulose 0.1.The preparation method of stemming: all raw materials are put into kolleroang, first premixing 10 minutes;It is subsequently adding the 90% of bonding agent total amount, wet stone roller 30 minutes;Adding remaining 10% bonding agent, rewetting is ground 10 minutes;Through stemming microtome, then through mud extruder, squeeze mud molding, pack, be finished product;Squeeze mud temperature and be set as 72 DEG C.
Embodiment 3: a kind of for 3200m3Blast furnace mud, it is characterised in that described blast furnace mud is made up of the component of following weight portion: with rear blown-out shot mud: 10 ~ 20 parts;Yttrium mullite: 5 ~ 15 parts;Gangue rawore: 10 ~ 20 parts;Modified ferro-magnesium-aluminum spinelle powder: 10 ~ 25 parts;Modified clay: 10 ~ 20 parts;Recycled graphite electrode powder: 10 ~ 35 parts;Thickening agent: 8 ~ 18 parts, asphalt powder: 3 ~ 8 parts;Glydoln2002:0.2 ~ 0.5 part;Additional bonding agent: 13 parts, nano-cellulose 0.1.The preparation method of stemming: all raw materials are put into kolleroang, first premixing 10 minutes;It is subsequently adding the 90% of bonding agent total amount, wet stone roller 30 minutes;Adding remaining 10% bonding agent, rewetting is ground 10 minutes;Through stemming microtome, then through mud extruder, squeeze mud molding, pack, be finished product;Squeeze mud temperature and be set as 65 DEG C.
Embodiment 4: a kind of for 5800m3Blast furnace mud, it is characterised in that described blast furnace mud is made up of the component of following weight portion: with rear blown-out shot mud: 10 ~ 20 parts;Yttrium mullite powder: 5 ~ 15 parts;Gangue rawore: 10 ~ 20 parts;Modified ferro-magnesium-aluminum spinelle: 10 ~ 25 parts;Modified clay: 10 ~ 20 parts;Recycled graphite electrode powder: 10 ~ 35 parts;Thickening agent: 8 ~ 18 parts, asphalt powder: 3 ~ 8 parts;Glydoln2002:0.2 ~ 0.5 part;Additional bonding agent: 12 parts, nano-cellulose 0.1.The preparation method of stemming: all raw materials are put into kolleroang, first premixing 10 minutes;It is subsequently adding the 90% of bonding agent total amount, wet stone roller 30 minutes;Adding remaining 10% bonding agent, rewetting is ground 10 minutes;Through stemming microtome, then through mud extruder, squeeze mud molding, pack, be finished product;Squeeze mud temperature and be set as 65 DEG C.
The performance test results of above-described embodiment 1 ~ 4 see table
After it uses, situation is as follows: easily beat mud, ferrum mouth appropriate depth, mean pressure big gun 20 minutes, and rapidly, anti-slag ferrum aggressivity is good for sintering, and ferrum mouth is safeguarded substantially, does not emit tobacco, stokehold working environment be improved significantly.
This specific embodiment is only explanation of the invention; it is not the restriction to invention; the present embodiment can be made any amendment, but as long as all being protected by Patent Law in scope of the presently claimed invention by those skilled in the art after reading this specification as required.

Claims (2)

1. one kind is used for 3200m3Blast furnace mud, it is characterised in that described blast furnace mud is made up of the component of following weight portion: with rear blown-out shot mud: 10 ~ 20 parts;Yttrium mullite: 5 ~ 15 parts;Gangue rawore: 10 ~ 20 parts;Modified ferro-magnesium-aluminum spinelle powder: 10 ~ 25 parts;Modified clay: 10 ~ 20 parts;Recycled graphite electrode powder: 10 ~ 35 parts;Thickening agent: 8 ~ 18 parts, asphalt powder: 3 ~ 8 parts;Glydoln2002:0.2 ~ 0.5 part;Additional bonding agent: 13 parts, nano-cellulose 0.1;Described thickening agent is the weight ratio 1:1 mixture of vanadium iron ore deposit and copper oxide;Described modified ferro-magnesium-aluminum spinelle powder is 220 mesh, and chemical composition is magnesium oxide 10%, ferrum oxide 35%, aluminium oxide 53%, zirconium oxide 2%;Described modified clay is the product obtained after part water is sloughed in the insulation of 500 DEG C of Guangxi mud for 3 hours;Described yttrium mullite refers in mullite lattice the solid solution extraordinary mullite of yittrium oxide, and its yittrium oxide solid solubility is 2.5%.
A kind of blast furnace mud the most according to claim 1, it is characterised in that: described additional bonding agent is modified low benzopyrene tar.
CN201610161128.5A 2014-07-16 2014-07-16 Novel environment-friendly blast furnace stemming Pending CN105819877A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109293347A (en) * 2018-10-12 2019-02-01 湖南立达高新材料有限公司 A kind of mineral hot furnace tapping hole environmentally protective stemming and preparation method thereof

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CN102180684A (en) * 2011-03-09 2011-09-14 淄博工陶耐火材料有限公司 Industrially-synthesized magnesium-iron-aluminum compound spinel and synthetic method thereof
CN103044049A (en) * 2013-01-24 2013-04-17 山国强 Blast furnace stemming
CN103896607A (en) * 2014-03-03 2014-07-02 郑州市瑞沃耐火材料有限公司 Alkaline anhydrous tamping plug for ore-smelting electric furnace

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CN102180684A (en) * 2011-03-09 2011-09-14 淄博工陶耐火材料有限公司 Industrially-synthesized magnesium-iron-aluminum compound spinel and synthetic method thereof
CN103044049A (en) * 2013-01-24 2013-04-17 山国强 Blast furnace stemming
CN103896607A (en) * 2014-03-03 2014-07-02 郑州市瑞沃耐火材料有限公司 Alkaline anhydrous tamping plug for ore-smelting electric furnace

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109293347A (en) * 2018-10-12 2019-02-01 湖南立达高新材料有限公司 A kind of mineral hot furnace tapping hole environmentally protective stemming and preparation method thereof
CN109293347B (en) * 2018-10-12 2021-05-18 湖南立达高新材料有限公司 Green and environment-friendly stemming for submerged arc furnace taphole and preparation method thereof

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