CN105817883A - Method for rack assembly of hydraulic machine with application of mould - Google Patents

Method for rack assembly of hydraulic machine with application of mould Download PDF

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Publication number
CN105817883A
CN105817883A CN201610400229.3A CN201610400229A CN105817883A CN 105817883 A CN105817883 A CN 105817883A CN 201610400229 A CN201610400229 A CN 201610400229A CN 105817883 A CN105817883 A CN 105817883A
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China
Prior art keywords
column
root post
root
group
frame
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Granted
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CN201610400229.3A
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Chinese (zh)
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CN105817883B (en
Inventor
陈德银
赵传明
张天宇
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China 22MCC Group Corp Ltd
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China 22MCC Group Corp Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/002Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention relates to a method for rack assembly of a hydraulic machine with an application of a mould. The method comprises the steps that a square base is fabricated, wherein 16 uprights are installed on the base; six rods of HW200*1000mm section steel are installed on the inner side of the base according to rack dimensions; a rack of the hydraulic machine is transported to a construction site in eight divided segments as shown in the following figure; the rack of the hydraulic machine is transported to the construction site and placed in front of the assembly mould; the rack segments including an upper half round beam, a lower half round beam, an upper upright segment, a lower upright segment and a middle upright segment are placed successively from front to back; and the upper half round beam, the upper upright segment, the middle upright segment, the lower upright segment and the lower half round beam are successively lifted by a hydraulic gantry crane and placed on the assembly mould, wherein the beams shall be kept horizontal during suspension. The method for the rack assembly of the hydraulic machine with the application of the mould provided by the invention has the advantages that operation courses are safe and reliable; construction quality and construction efficiency are increased; and construction cost is reduced.

Description

Mold is utilized to carry out hydraulic press frame group to method
Technical field
The present invention relates to a kind of mechanical equipment installation method, specifically, relate to one and utilize mold to carry out hydraulic press frame group to method.
Background technology
Hydraulic press frame weight typically all belongs to large equipment more than 150 tons, it is all Sectional Cast owing to affecting by each clock factor such as manufacturing process, transport, transporting to job site and carry out field assembly, frame is fixed by group by use compressor wire winding technology after completing.Frame group is to being the prerequisite that is wound around of frame, and group will finally affect the final mass after frame is wound around to the quality of quality.
Frame group is on because the final mass after frame is wound around will finally be affected, so prescription is higher, and job site is owing to being restricted by conditions such as places, is sometimes difficult to reach a good quality control.The most existing frame group is that cushion block is grouping by placement group at the scene to method, and this method is all not ideal from construction quality, efficiency, secure context.
Summary of the invention
For above-mentioned deficiency of the prior art, the present invention provides a kind of and improves construction quality and efficiency of construction, and the mold that utilizes reducing construction cost carries out hydraulic press frame group to method.
The technical solution used in the present invention is:
One utilizes mold to carry out hydraulic press frame group to method, comprises the steps:
Step 1, makes plinth, makes a plinth first with H profile steel according to the overall dimensions of frame;
Step 2, because memorial archway surface is the most smooth, therefore installs 16 root posts on base and supports upper and lower half circular beam and the upper, middle and lower section column of memorial archway of memorial archway;
Use vertical knee-type milling machine that 16 cushion block tops are processed after installing, make 16 root post elevation of top consistent;Column is the levelness supporting and ensureing frame group pair;
Base is installed 16 root posts for place group to frame, the position of column is arranged at the interface position of frame group pair, each interface is essentially and arranges two columns, the group of frame is to a total of 8 pipeline joints, so being provided with 16 root posts, wherein little due to frame hypomere column weight, hypomere column and lower half circular beam interface position are provided with a root post, owing to upper and lower half circular beam is semi-circular so need to be at dome portion location device two root post of upper and lower semicircle, plus other 6 interfaces, each interface two root post, is 16 root posts altogether;
Column uses vertical knee-type milling machine to process the cushion block end face at 16 column tops after installing, make 16 column elevation of top consistent;Column is the levelness supporting and ensureing frame group pair;
Inside base, according to frame dimensions, 6 root type steel are installed;The position of upper half circular beam is controlled by the first root post, the second root post, the 3rd root post, the 15th root post, the tenth six roots of sensation column and the 20th H profile steel;
Have only to be close to these 6 H types after frame being placed on column and just can control the centrage of frame;
Specifically arranging position as follows, the position that two H profile steel are respectively welded at upper lower half circle beam medial center is used for controlling position and the longitudinal centre line of frame of upper lower half circle beam, and the outer lateral extent of two H profile steel is the distance in layout design frame inside lower half circle beam;
Four H profile steel are set at four pipeline joints of stage casing column and upper-lower section column for controlling position and the cross central line of six sections of column beams.Distance outside two root type steel is the distance inside layout design framework pillar beam, and must assure that the perpendicularity of four root type steel becomes square with four root type steel after having welded;
The second root post, the 3rd root post, the 4th root post, the 5th root post, the 13rd root post, the 14th root post, the 15th root post, the tenth six roots of sensation column and the 19th H profile steel, the 21st H profile steel is utilized to control the position of both sides epimere column;
Utilize the 4th root post, the 5th root post, six roots of sensation column, the 7th root post, the tenth root post, the 12nd root post, the 13rd root post, the 14th root post and the 18th H profile steel, the 19th H profile steel, the 21st H profile steel, the position of the 22nd H profile steel control stage casing, both sides column;
Six roots of sensation column, the 7th root post, the 8th root post, the tenth root post, the 11st root post, the 12nd root post and the 18th H profile steel, the 22nd H profile steel is utilized to control the position of hypomere column;
The 8th root post, the 9th root post, the 11st root post and the 17th H profile steel is utilized to control the position of lower half circular beam;
Step 3, is positioned over group on smooth place mold, if the space is insufficient smooth can ground lay steel plate;
Step 4, is all that as shown below point 8 sections transports are to scene when hydraulic press frame transports job site;
Hydraulic press frame transports job site and is placed in group to mold front;Putting position is followed successively by from front to back: upper half circular beam, lower half circular beam, epimere column, hypomere column and stage casing column;
Step 5, slings upper half circular beam hydraulic pressure straddle truck and is placed on group on mold, the level of beam to be ensured during lifting;
Step 6, by epimere column with hydraulic pressure gantry crane lifting to group on mold;
Step 7, by stage casing column with hydraulic pressure gantry crane lifting to group on mold;
Step 8, by hypomere column with hydraulic pressure gantry crane lifting to group on mold;
Step 9, by lower half circular beam with hydraulic pressure gantry crane lifting to group on mold.
130mm*130mm*240mm cushion block is installed at described column top.
Described column specification is: the H profile steel of HW250*250mm, and height is 500mm.
The beneficial effect of hinge structure of the present invention:
The present invention utilizes mold to carry out hydraulic press frame group to method, and process safety is reliable, improves construction quality and efficiency of construction, reduces construction cost.
Accompanying drawing explanation
Fig. 1 is that the present invention utilizes mold to carry out hydraulic press frame group to method memorial archway group to mold schematic diagram;
Fig. 2 is that the present invention utilizes mold to carry out the hydraulic press frame group structural representation to method;
Fig. 3 is that the present invention utilizes mold to carry out hydraulic press frame group to method memorial archway and group to mold overall structure schematic diagram.
Critical piece symbol description in accompanying drawing:
In figure:
100, memorial archway group is to mold
101, upper half circular beam 102, lower half circular beam
103, stage casing column 104, epimere column
105, hypomere column 111, with power hydraulic lifting overhead traveling crane.
Detailed description of the invention
Referring to the drawings and embodiment the present invention will be described in detail:
First root post 1 i.e. memorial archway upper half circular beam support post;
Second root post 2 i.e. memorial archway upper half circular beam and epimere upright supports column;
3rd root post 3 i.e. memorial archway upper half circular beam and epimere upright supports column;
4th root post 4 i.e. memorial archway epimere column and stage casing upright supports column;
5th root post 5 i.e. memorial archway epimere column and stage casing upright supports column;
Six roots of sensation column 6 i.e. memorial archway stage casing column and hypomere upright supports column;
7th root post 7 i.e. memorial archway stage casing column and hypomere upright supports column;
8th root post 8 i.e. memorial archway hypomere column and lower half circular beam support post;
9th root post 9 i.e. memorial archway lower half circular beam support post;
Tenth root post 10 i.e. memorial archway stage casing column and hypomere upright supports column;
11st root post 11 i.e. memorial archway hypomere column and lower half circular beam support post;
12nd root post 12 i.e. memorial archway stage casing column and hypomere upright supports column;
13rd root post 13 i.e. memorial archway stage casing column and epimere upright supports column;
14th root post 14 i.e. memorial archway stage casing column and epimere upright supports column;
15th root post 15 i.e. memorial archway upper half circular beam and epimere upright supports column;
Tenth six roots of sensation column 16 i.e. memorial archway upper half circular beam and epimere upright supports column;
The i.e. memorial archway lower half circular beam group of 17th H profile steel 17 is to position block;
18th H profile steel 18 i.e. memorial archway hypomere column and stage casing column group are to position block;
19th H profile steel 19 i.e. memorial archway stage casing column and epimere column group are to position block;
The i.e. memorial archway upper half circular beam group of 20th H profile steel 20 is to position block;
21st H profile steel 21 i.e. memorial archway epimere column and stage casing column group are to position block;
22nd H profile steel 22 i.e. memorial archway stage casing column and hypomere column group are to position block.
Accompanying drawing 1-3 understands, and one utilizes mold to carry out hydraulic press frame group to method, comprises the steps:
Step 1, makes plinth, makes a plinth first with H profile steel according to the overall dimensions of frame;
The version of plinth is two crossbeams, six roots of sensation vertical beam.The width of crossbeam keeps consistent with the width of frame.The vertical beam at arrangement two of vertical beam leans at inner 200mm at the top of frame two ends semi arch, and remaining four vertical beam is below the interface position of frame.After beam has welded anyhow, if understructure instability need to do increase, auxiliary beam is reinforced, and concrete structure is as shown in (Fig. 1).
Step 2, because memorial archway surface is the most smooth, therefore installs 16 root posts on base and supports upper and lower half circular beam and the upper, middle and lower section column of memorial archway of memorial archway;16 root post positions are the column being numbered 1-16 in Fig. 1 respectively;
Use vertical knee-type milling machine that 16 cushion block tops are processed after installing, make 16 root post elevation of top consistent;Column is the levelness supporting and ensureing frame group pair;
Base is installed 16 root posts for place group to frame, the position of column is arranged at the interface position of frame group pair, and each interface is essentially and arranges two columns, it is also possible to determine the quantity of column according to actual weight.The group of frame is to a total of 8 pipeline joints, so being provided with 16 root posts, wherein little due to frame hypomere column weight, hypomere column and lower half circular beam interface position are provided with a root post, owing to upper and lower half circular beam is semi-circular so need to be at dome portion location device two root post of upper and lower semicircle, plus other 6 interfaces, each interface two root post, is 16 root posts altogether;
Column quantity can change flexibly, it is only necessary to the supporting role that can reach frame is the most permissible.Column uses vertical knee-type milling machine to process the cushion block end face at 16 column tops after installing, make 16 column elevation of top consistent;Column is the levelness supporting and ensureing frame group pair;
Inside base, according to frame dimensions, 6 HW200*1000mm shaped steel are installed;Purpose is for ensureing vertically and horizontally centrage, is controlled the position of upper half circular beam by first root post the 1, second root post the 2, the 3rd root post the 3, the 15th root post the 15, the tenth six roots of sensation column the 16 and the 20th H profile steel 20;
The setting principle of 6 H profile steel is to allow H profile steel as block, has only to be close to these 6 H types and just can control the centrage of frame after frame being placed on column;
Specifically arranging position as follows, the position that two H profile steel are respectively welded at upper lower half circle beam medial center is used for controlling position and the longitudinal centre line of frame of upper lower half circle beam, and the outer lateral extent of two H profile steel is the distance in layout design frame inside lower half circle beam;
Four H profile steel are set at four pipeline joints of stage casing column and upper-lower section column for controlling position and the cross central line of six sections of column beams.Distance outside two root type steel is the distance inside layout design framework pillar beam, and must assure that the perpendicularity of four root type steel becomes square with four root type steel after having welded;
The second root post the 2, the 3rd root post the 3, the 4th root post the 4, the 5th root post the 5, the 13rd root post the 13, the 14th root post the 14, the 15th root post the 15, the tenth six roots of sensation column the 16 and the 19th H profile steel the 19, the 21st H profile steel 21 is utilized to control the position of both sides epimere column;
The 4th root post the 4, the 5th root post 5, six roots of sensation column the 6, the 7th root post the 7, the tenth root post the 10, the 12nd root post the 12, the 13rd root post the 13, the 14th root post the 14 and the 18th H profile steel the 18, the 19th H profile steel the 19, the 21st H profile steel the 21, the 22nd H profile steel 22 is utilized to control the position of stage casing, both sides column;
Six roots of sensation column the 6, the 7th root post the 7, the 8th root post the 8, the tenth root post the 10, the 11st root post the 11, the 12nd root post 12 column and the 18th H profile steel the 18, the 22nd H profile steel 22 is utilized to control the position of hypomere column;
The 8th root post the 8, the 9th root post the 9, the 11st root post 11 column and the 17th H profile steel 17 is utilized to control the position of lower half circular beam;
Step 3, is positioned over group on smooth place mold, if the space is insufficient smooth can ground lay steel plate;
Step 4, is all that as shown below point 8 sections transports are to scene when hydraulic press frame transports job site;
Hydraulic press frame transports job site and is placed in group to mold front;Putting position is followed successively by from front to back: upper half circular beam, lower half circular beam, epimere column, hypomere column and stage casing column;
Step 5, slings upper half circular beam hydraulic pressure straddle truck and is placed on group on mold, the level of beam to be ensured during lifting;
Step 6, by epimere column with hydraulic pressure gantry crane lifting to group on mold;
Step 7, by stage casing column with hydraulic pressure gantry crane lifting to group on mold;
Step 8, by hypomere column with hydraulic pressure gantry crane lifting to group on mold;
Step 9, by lower half circular beam with hydraulic pressure gantry crane lifting to group on mold.
Group to process in the middle of the gap that has only to adjust between each section of beam the most permissible;Use group mold is carried out the group of frame to compare use cushion block the most directly organize right, the most a lot of to the quality control of frame group pair, and efficiency of construction is higher.
130mm*130mm*240mm cushion block is installed at described column top.
Described column specification is:: the H profile steel of HW250*250mm, height is 500mm.
Group to process in the middle of the gap that has only to adjust between each section of beam the most permissible.Use group mold is carried out the group of frame to compare use cushion block the most directly organize right, the most a lot of to the quality control of frame group pair, and efficiency of construction is higher.
The above, be only presently preferred embodiments of the present invention, and not the structure to the present invention makees any pro forma restriction.Every any simple modification, equivalent variations and modification made above example according to the technical spirit of the present invention, in the range of belonging to technical scheme.

Claims (3)

1. one kind utilizes mold to carry out hydraulic press frame group to method, it is characterised in that comprise the steps:
Step 1, makes plinth, makes a plinth first with H profile steel according to the overall dimensions of frame;
Step 2, because memorial archway surface is the most smooth, therefore installs 16 root posts on base and supports upper and lower half circular beam and the upper, middle and lower section column of memorial archway of memorial archway;
Use vertical knee-type milling machine that 16 cushion block tops are processed after installing, make 16 root post elevation of top consistent;Column is the levelness supporting and ensureing frame group pair;
Base is installed 16 root posts for place group to frame, the position of column is arranged at the interface position of frame group pair, each interface is essentially and arranges two columns, the group of frame is to a total of 8 pipeline joints, so being provided with 16 root posts, wherein little due to frame hypomere column weight, hypomere column and lower half circular beam interface position are provided with a root post, owing to upper and lower half circular beam is semi-circular so need to be at dome portion location device two root post of upper and lower semicircle, plus other 6 interfaces, each interface two root post, is 16 root posts altogether;
Column uses vertical knee-type milling machine to process the cushion block end face at 16 column tops after installing, make 16 column elevation of top consistent;Column is the levelness supporting and ensureing frame group pair;
Inside base, according to frame dimensions, 6 root type steel are installed;The position of upper half circular beam is controlled by the first root post (1), the second root post (2), the 3rd root post (3), the 15th root post (15), the tenth six roots of sensation column (16) and the 20th H profile steel (20);
Have only to be close to these 6 H types after frame being placed on column and just can control the centrage of frame;
Specifically arranging position as follows, the position that two H profile steel are respectively welded at upper lower half circle beam medial center is used for controlling position and the longitudinal centre line of frame of upper lower half circle beam, and the outer lateral extent of two H profile steel is the distance in layout design frame inside lower half circle beam;
Four H profile steel are set at four pipeline joints of stage casing column and upper-lower section column for controlling position and the cross central line of six sections of column beams;
Distance outside two root type steel is the distance inside layout design framework pillar beam, and must assure that the perpendicularity of four root type steel becomes square with four root type steel after having welded;
The second root post (2), the 3rd root post (3), the 4th root post (4), the 5th root post (5), the 13rd root post (13), the 14th root post (14), the 15th root post (15), the tenth six roots of sensation column (16) and the 19th H profile steel (19), the 21st H profile steel (21) is utilized to control the position of both sides epimere column;
Utilize the 4th root post (4), the 5th root post (5), six roots of sensation column (6), the 7th root post (7), the tenth root post (10), the 12nd root post (12), the 13rd root post (13), the 14th root post (14) and the 18th H profile steel (18), the 19th H profile steel (19), the 21st H profile steel (21), the position of the 22nd H profile steel (22) control stage casing, both sides column;
Six roots of sensation column (6), the 7th root post (7), the 8th root post (8), the tenth root post (10), the 11st root post (11), the 12nd root post (12) column and the 18th H profile steel (18), the 22nd H profile steel (22) is utilized to control the position of hypomere column;
The 8th root post (8), the 9th root post (9), the 11st root post (11) column and the 17th H profile steel (17) is utilized to control the position of lower half circular beam;
Step 3, is positioned over group on smooth place mold, if the space is insufficient smooth can ground lay steel plate;
Step 4, is all that as shown below point 8 sections transports are to scene when hydraulic press frame transports job site;
Hydraulic press frame transports job site and is placed in group to mold front;Putting position is followed successively by from front to back: upper half circular beam, lower half circular beam, epimere column, hypomere column and stage casing column;
Step 5, slings upper half circular beam hydraulic pressure straddle truck and is placed on group on mold, the level of beam to be ensured during lifting;
Step 6, by epimere column with hydraulic pressure gantry crane lifting to group on mold;
Step 7, by stage casing column with hydraulic pressure gantry crane lifting to group on mold;
Step 8, by hypomere column with hydraulic pressure gantry crane lifting to group on mold;
Step 9, by lower half circular beam with hydraulic pressure gantry crane lifting to group on mold.
Mold is utilized to carry out hydraulic press frame group to method the most according to claim 1, it is characterised in that: 130mm*130mm*240mm cushion block is installed at described column top.
Mold is utilized to carry out hydraulic press frame group to method the most according to claim 1, it is characterised in that: described column specification is: the H profile steel of HW250*250mm, and height is 500mm.
CN201610400229.3A 2016-06-08 2016-06-08 Hydraulic press frame group is carried out to method using mold Active CN105817883B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110773664A (en) * 2019-09-29 2020-02-11 山东红荷专用汽车有限公司 Forming equipment for sub-circular end socket
CN112518620A (en) * 2020-11-30 2021-03-19 盐城大孙庄新城建设有限公司 Supporting seat for water conservancy pipeline maintenance

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CN202398959U (en) * 2011-11-16 2012-08-29 山东丰汇设备技术有限公司 Welding tool for movable combined crane tower section with attachment device and tower section
CN203509422U (en) * 2013-09-30 2014-04-02 大连同泰汽车部件有限公司 Core assembling and welding locking mold of automobile exhaust system
CN104476055A (en) * 2014-09-28 2015-04-01 南通振华重型装备制造有限公司 Pile leg manufacturing method for *-shaped supporting pipe
CN104722986A (en) * 2013-12-18 2015-06-24 五冶集团上海有限公司 Welding deformation control method for non-oriented silicon steel process steel structure door-shaped framework

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Publication number Priority date Publication date Assignee Title
US20030150094A1 (en) * 2002-02-14 2003-08-14 Mazda Motor Corporation Method and apparatus for assembling a radiator module for an automobile
CN201856182U (en) * 2010-08-24 2011-06-08 重庆长安汽车股份有限公司 Installing tool of motor assembly and automobile body
CN202398959U (en) * 2011-11-16 2012-08-29 山东丰汇设备技术有限公司 Welding tool for movable combined crane tower section with attachment device and tower section
CN203509422U (en) * 2013-09-30 2014-04-02 大连同泰汽车部件有限公司 Core assembling and welding locking mold of automobile exhaust system
CN104722986A (en) * 2013-12-18 2015-06-24 五冶集团上海有限公司 Welding deformation control method for non-oriented silicon steel process steel structure door-shaped framework
CN104476055A (en) * 2014-09-28 2015-04-01 南通振华重型装备制造有限公司 Pile leg manufacturing method for *-shaped supporting pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110773664A (en) * 2019-09-29 2020-02-11 山东红荷专用汽车有限公司 Forming equipment for sub-circular end socket
CN112518620A (en) * 2020-11-30 2021-03-19 盐城大孙庄新城建设有限公司 Supporting seat for water conservancy pipeline maintenance
CN112518620B (en) * 2020-11-30 2022-04-19 盐城大孙庄新城建设有限公司 Supporting seat for water conservancy pipeline maintenance

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