CN105817718A - Efficient, energy-saving and high-precision gear hobbing machine applied to mechanical processing field - Google Patents
Efficient, energy-saving and high-precision gear hobbing machine applied to mechanical processing field Download PDFInfo
- Publication number
- CN105817718A CN105817718A CN201610400389.8A CN201610400389A CN105817718A CN 105817718 A CN105817718 A CN 105817718A CN 201610400389 A CN201610400389 A CN 201610400389A CN 105817718 A CN105817718 A CN 105817718A
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- China
- Prior art keywords
- lower section
- gear
- energy
- hobbing machine
- control panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/20—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F11/00—Making worm wheels, e.g. by hobbing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/12—Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
- B23F23/1218—Checking devices for controlling workpieces in machines for manufacturing gear teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F9/00—Making gears having teeth curved in their longitudinal direction
- B23F9/08—Making gears having teeth curved in their longitudinal direction by milling, e.g. with helicoidal hob
- B23F9/082—Making gears having teeth curved in their longitudinal direction by milling, e.g. with helicoidal hob with a hob
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Processing (AREA)
Abstract
The invention discloses an efficient, energy-saving and high-precision gear hobbing machine applied to a mechanical processing field. The machine comprises uprights, a machine case and supporting legs, wherein the uprights are installed on slide rods; a working table is disposed under a work piece mandrel; a control panel is disposed under a pressure meter; the machine case is installed under a machine body; and an electric hydraulic pump and a displacement sensing movable device are electrically connected to the control panel. The machine disclosed by the invention has the advantages that the structure is scientific and rational; use and operations are safe and convenient; work is efficient; comprehensive functions are provided; an infrared distance measuring sensor is disposed, so that errors generated to a pitch of a processed gear can be detected; a prompt lamp is turned on to send out a prompt; consumption of time and materials is reduced; an emulsified oil sprayer and a circulating oil pump are disposed, so that lubrication, cooling and iron scrap removal can be implemented to the processed gear, and production and processing efficiency can be effectively increased; emulsified oil can be recycled, so that consumption of resources is reduced; and the displacement sensing movable device is disposed, so that the gear can be processed precisely according to processing requirements.
Description
Technical field
The invention belongs to gear-hobbing machine technical field, be specifically related to the energy-efficient precision height gear-hobbing machine of a kind of field of machining.
Background technology
Gear-hobbing machine is most widely used a kind of lathe in gear cutting machine, machinable straight-tooth, helical gears on gear-hobbing machine, also can machining worm wheel, sprocket wheel etc., gear-hobbing machine is divided into vertical and horizontal two classes by layout.During gear-hobbing machine work, hobboing cutter is contained on hobboing cutter main shaft, main motor drive and rotate, and knife rest can vertically move along column guide rail, also can adjust an angle around horizontal axis.Workpiece fills on the table, index worm gear pair be rotated, constitute generating motion together with the motion of hobboing cutter.During rolling cut helical teeth, differential attachment makes workpiece make corresponding additional rotation.Workbench can be led along lathe bed and be rolled movement, to adapt to different workpieces diameter and to make radial feed.The knife rest of some gear-hobbing machines also can move along hobboing cutter axis direction, in order to uses tangential feed machining worm wheel.
There are some defects in the market during the gear-hobbing machine using field of machining, such as, on market, the gear-hobbing machine operation of field of machining is dangerous, work trouble, functional defect face, being not provided with infrared distance measuring and can produce error from sensor, the tooth pitch adding work gear, the processing accuracy of gear is low, lose time and material, and it is not provided with oil emulsion shower nozzle and oil circulating pump, it is impossible to giving the gear cooling cleaning iron filings of processing, processing efficiency is low.Therefore, it is proposed that the energy-efficient precision height gear-hobbing machine of a kind of field of machining.
Summary of the invention
It is an object of the invention to provide the energy-efficient precision height gear-hobbing machine of a kind of field of machining, to solve in above-mentioned background technology, proposition operation is dangerous, work trouble, functional defect face and the problem of waste.
nullFor achieving the above object，The present invention provides following technical scheme: the energy-efficient precision height gear-hobbing machine of a kind of field of machining，Including column、Cabinet and a spike，Described column is arranged on the top of slide bar，And the right side of column is provided with infrared distance measuring from sensor，Described infrared distance measuring is provided with work arbor from the right side of sensor，The lower section of described work arbor is provided with workbench，And the right side of work arbor is provided with hob head，Described workbench be internally provided with servomotor，And the lower section of workbench is provided with poly-oil tray，Oil emulsion shower nozzle it is provided with on described hob head，And the lower section of hob head is provided with displacement sensing mobile device，The right side of described hob head is provided with fuselage，Described fuselage be internally provided with electric hydraulic pump，And it is provided with Pressure gauge on the front surface of fuselage，Described manometric lower section is provided with control panel，Described cabinet is arranged on the lower section of fuselage，And cabinet be internally provided with emulsion tank，Described emulsion tank be internally provided with drainage screen，And on emulsion tank, it is provided with oil circulating pump，Described spike is arranged on the lower section of cabinet，Described infrared distance measuring is from sensor、Servomotor、Oil circulating pump、Electric hydraulic pump and displacement sensing mobile device are all electrically connected with control panel.
Preferably, described spike is provided with four altogether, and four are propped up spike and are separately mounted to the lower section of cabinet.
Preferably, described servomotor is connected by rotating shaft transmission with work arbor.
Preferably, described control panel is provided with display screen, program button, warning light and shift knob, and display screen, program button, warning light and shift knob are all electrically connected with control panel.
Preferably, described workbench is truncated cone-shaped structure.
Compared with prior art, the invention has the beneficial effects as follows: this inventive structure is scientific and reasonable, use easy-to-operate, work is quick, complete function, it is provided with infrared distance measuring from sensor, can detect and add the tooth pitch of work gear and can produce error, remind by warning light is bright, the processing accuracy of gear can be made high, save time and materials, and it is provided with oil emulsion shower nozzle and oil circulating pump, the gear lubrication of processing can be given, cooling and cleaning ferrum bits, it is effectively improved production and processing efficiency, oil emulsion can be recycled, economize on resources, it is provided with displacement sensing mobile device, can be according to processing request, accurately gear is processed.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the control panel structural representation of the present invention；
In figure: 1-infrared distance measuring props up spike, 9-emulsion tank, 10-oil circulating pump, 11-electric hydraulic pump, 12-fuselage, 13-control panel, 131-display screen, 132-program button, 133-warning light, 134-shift knob, 14-Pressure gauge, 15-oil emulsion shower nozzle, 16-hob head, 17-work arbor, 18-workbench, 19-displacement sensing mobile device from sensor, 2-column, 3-servomotor, the poly-oil tray of 4-, 5-slide bar, 6-cabinet, 7-drainage screen, 8-.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of protection of the invention.
nullRefer to Fig. 1 and Fig. 2，The present invention provides a kind of technical scheme: the energy-efficient precision height gear-hobbing machine of a kind of field of machining，Including column 2、Cabinet 6 and a spike 8，Column 2 is arranged on the top of slide bar 5，And the right side of column 2 is provided with infrared distance measuring from sensor 1，Infrared distance measuring is provided with work arbor 17 from the right side of sensor 1，The lower section of work arbor 17 is provided with workbench 18，And the right side of work arbor 17 is provided with hob head 16，Workbench 18 be internally provided with servomotor 3，And the lower section of workbench 18 is provided with poly-oil tray 4，Oil emulsion shower nozzle 15 it is provided with on hob head 16，And the lower section of hob head 16 is provided with displacement sensing mobile device 19，The right side of hob head 16 is provided with fuselage 12，Fuselage 12 be internally provided with electric hydraulic pump 11，And on the front surface of fuselage 12, it is provided with Pressure gauge 14，The lower section of Pressure gauge 14 is provided with control panel 13，Cabinet 6 is arranged on the lower section of fuselage 12，And cabinet 6 be internally provided with emulsion tank 9，Emulsion tank 9 be internally provided with drainage screen 7，And on emulsion tank 9, it is provided with oil circulating pump 10，Prop up spike 8 and be arranged on the lower section of cabinet 6，Infrared distance measuring is from sensor 1、Servomotor 3、Oil circulating pump 10、Electric hydraulic pump 11 and displacement sensing mobile device 19 are all electrically connected with control panel 13.
Prop up spike 8 and be provided with four altogether, and four are propped up spike 8 and are separately mounted to the lower section of cabinet 6.Servomotor 3 is connected by rotating shaft transmission with work arbor 17.It is provided with display screen 131, program button 132, warning light 133 and shift knob 134 on control panel 13, and display screen 131, program button 132, warning light 133 and shift knob 134 are all electrically connected with control panel 13.Workbench 18 is truncated cone-shaped structure.
The displacement sensing mobile device 19 of the present invention is made up of stainless steel cable, wheel hub and precision rotation induction apparatus, wheel hub is arranged on fixed position, stay cord is tied on mobile object, wheel hub drives precision rotation induction apparatus to rotate, export a signal of telecommunication proportional to stay cord displacement, measure output signal and can draw the displacement of moving object；The infrared distance measuring of the present invention is made up of with reception diode and digital sensor a pair infrared signal transmitting from sensor 1, transmitting tube launches the infrared signal of characteristic frequency, receive pipe and receive the infrared signal of this frequency, when infrared detection direction runs into barrier, infrared signal reflects and is received by reception pipe, after processing, by the device of digital sensor interface transmission signal.
The operation principle of the present invention and use flow process: the energy-efficient precision height gear-hobbing machine of this field of machining, switch on power, according to adding work gear requirement, set by the program button 132 on control panel 13, gear to be processed is fixed on work arbor 17, open shift knob 134, the distance of displacement sensing mobile device 19 detection movement, electric hydraulic pump 11 promotes column 2 to move at setting value, hobboing cutter on hob head 16 starts to be processed gear, infrared distance measuring can detect the pitch error produced in the course of processing from sensor 1, reminded by warning light 133.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, being appreciated that and these embodiments can carry out multiple change without departing from the principles and spirit of the present invention, revise, replace and modification, the scope of the present invention be defined by the appended.
Claims (5)
- null1. the energy-efficient precision height gear-hobbing machine of a field of machining，Including column (2)、Cabinet (6) and a spike (8)，It is characterized in that: described column (2) is arranged on the top of slide bar (5)，And the right side of column (2) is provided with infrared distance measuring from sensor (1)，Described infrared distance measuring is provided with work arbor (17) from the right side of sensor (1)，The lower section of described work arbor (17) is provided with workbench (18)，And the right side of work arbor (17) is provided with hob head (16)，Described workbench (18) be internally provided with servomotor (3)，And the lower section of workbench (18) is provided with poly-oil tray (4)，Oil emulsion shower nozzle (15) it is provided with on described hob head (16)，And the lower section of hob head (16) is provided with displacement sensing mobile device (19)，The right side of described hob head (16) is provided with fuselage (12)，Described fuselage (12) be internally provided with electric hydraulic pump (11)，And on the front surface of fuselage (12), it is provided with Pressure gauge (14)，The lower section of described Pressure gauge (14) is provided with control panel (13)，Described cabinet (6) is arranged on the lower section of fuselage (12)，And cabinet (6) be internally provided with emulsion tank (9)，Described emulsion tank (9) be internally provided with drainage screen (7)，And on emulsion tank (9), it is provided with oil circulating pump (10)，Described spike (8) is arranged on the lower section of cabinet (6)，Described infrared distance measuring is from sensor (1)、Servomotor (3)、Oil circulating pump (10)、Electric hydraulic pump (11) and displacement sensing mobile device (19) are all electrically connected with control panel (13).
- The energy-efficient precision height gear-hobbing machine of a kind of field of machining the most according to claim 1, it is characterized in that: described spike (8) is provided with four altogether, and four are propped up spike (8) and are separately mounted to the lower section of cabinet (6).
- The energy-efficient precision height gear-hobbing machine of a kind of field of machining the most according to claim 1, it is characterised in that: described servomotor (3) is connected by rotating shaft transmission with work arbor (17).
- The energy-efficient precision height gear-hobbing machine of a kind of field of machining the most according to claim 1, it is characterized in that: on described control panel (13), be provided with display screen (131), program button (132), warning light (133) and shift knob (134), and display screen (131), program button (132), warning light (133) and shift knob (134) are all electrically connected with control panel (13).
- The energy-efficient precision height gear-hobbing machine of a kind of field of machining the most according to claim 1, it is characterised in that: described workbench (18) is truncated cone-shaped structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610400389.8A CN105817718A (en) | 2016-06-02 | 2016-06-02 | Efficient, energy-saving and high-precision gear hobbing machine applied to mechanical processing field |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610400389.8A CN105817718A (en) | 2016-06-02 | 2016-06-02 | Efficient, energy-saving and high-precision gear hobbing machine applied to mechanical processing field |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105817718A true CN105817718A (en) | 2016-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610400389.8A Pending CN105817718A (en) | 2016-06-02 | 2016-06-02 | Efficient, energy-saving and high-precision gear hobbing machine applied to mechanical processing field |
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| Country | Link |
|---|---|
| CN (1) | CN105817718A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475852A (en) * | 2016-12-21 | 2017-03-08 | 嘉善津隈精密机械有限公司 | A kind of three-dimensional lathe with cooling circulatory function |
| CN107052891A (en) * | 2017-03-13 | 2017-08-18 | 钟浪雅 | A kind of gear-hobbing machine for being convenient to clean scrap |
| CN107081487A (en) * | 2017-04-25 | 2017-08-22 | 谭清平 | It is a kind of can two-sided polishing and preventing wear and tear the gear grinder on groove top |
| CN108481089A (en) * | 2018-04-20 | 2018-09-04 | 浦江县杰浩进出口有限公司 | A kind of process detection device in machine-building |
| CN108687570A (en) * | 2017-04-11 | 2018-10-23 | 梁小荣 | A kind of numerically-controlled machine tool for being convenient for workpiece installation and can detect pressure |
| CN109047950A (en) * | 2018-09-30 | 2018-12-21 | 佛山市高明区生产力促进中心 | A kind of gear-hobbing machine with cleaning nylon gear burr function |
| CN110103072A (en) * | 2019-05-31 | 2019-08-09 | 杭州冠声科技有限公司 | A kind of constant force feeding detection device based on hard brittle material processing |
| CN110732975A (en) * | 2019-11-13 | 2020-01-31 | 焦作大学 | intelligent lubricating and cooling device for efficient machining of camshaft and use method |
| CN112122712A (en) * | 2020-09-02 | 2020-12-25 | 芜湖东光大华机械制造有限公司 | Gear hobbing device for gear ring production |
| CN113319375A (en) * | 2021-06-08 | 2021-08-31 | 江苏巨杰机电有限公司 | Gear dry cutting equipment and gear dry cutting process |
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| EP0618520A1 (en) * | 1993-03-29 | 1994-10-05 | MIKRON S.p.A. BOLOGNA | A gear cutting machine |
| US20050204571A1 (en) * | 2004-03-16 | 2005-09-22 | Klingelnberg Gmbh | Device, CNC measuring device, and method for measuring a rotationally symmetric precision part |
| JP2009045710A (en) * | 2007-08-21 | 2009-03-05 | Kashifuji:Kk | Hobbing machine and method of discriminating phase thereof |
| CN203076717U (en) * | 2012-11-23 | 2013-07-24 | 韩玉强 | Large gear machining machinery |
| CN203426765U (en) * | 2013-07-17 | 2014-02-12 | 宝鸡邦威电气有限公司 | Gear hobbing machine X-axis automatic cutter advancing and retreating device |
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2016
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| EP0618520A1 (en) * | 1993-03-29 | 1994-10-05 | MIKRON S.p.A. BOLOGNA | A gear cutting machine |
| US20050204571A1 (en) * | 2004-03-16 | 2005-09-22 | Klingelnberg Gmbh | Device, CNC measuring device, and method for measuring a rotationally symmetric precision part |
| JP2009045710A (en) * | 2007-08-21 | 2009-03-05 | Kashifuji:Kk | Hobbing machine and method of discriminating phase thereof |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475852A (en) * | 2016-12-21 | 2017-03-08 | 嘉善津隈精密机械有限公司 | A kind of three-dimensional lathe with cooling circulatory function |
| CN107052891A (en) * | 2017-03-13 | 2017-08-18 | 钟浪雅 | A kind of gear-hobbing machine for being convenient to clean scrap |
| CN108687570A (en) * | 2017-04-11 | 2018-10-23 | 梁小荣 | A kind of numerically-controlled machine tool for being convenient for workpiece installation and can detect pressure |
| CN107081487A (en) * | 2017-04-25 | 2017-08-22 | 谭清平 | It is a kind of can two-sided polishing and preventing wear and tear the gear grinder on groove top |
| CN108481089B (en) * | 2018-04-20 | 2019-01-11 | 徐州兰贵机械科技有限公司 | A kind of process detection device in machine-building |
| CN108481089A (en) * | 2018-04-20 | 2018-09-04 | 浦江县杰浩进出口有限公司 | A kind of process detection device in machine-building |
| CN109047950A (en) * | 2018-09-30 | 2018-12-21 | 佛山市高明区生产力促进中心 | A kind of gear-hobbing machine with cleaning nylon gear burr function |
| CN110103072A (en) * | 2019-05-31 | 2019-08-09 | 杭州冠声科技有限公司 | A kind of constant force feeding detection device based on hard brittle material processing |
| CN110103072B (en) * | 2019-05-31 | 2024-02-02 | 杭州冠声科技有限公司 | Constant force feed detection device based on hard brittle material processing |
| CN110732975A (en) * | 2019-11-13 | 2020-01-31 | 焦作大学 | intelligent lubricating and cooling device for efficient machining of camshaft and use method |
| CN110732975B (en) * | 2019-11-13 | 2021-06-08 | 焦作大学 | Intelligent lubricating and cooling device for efficient machining of camshaft and using method |
| CN112122712A (en) * | 2020-09-02 | 2020-12-25 | 芜湖东光大华机械制造有限公司 | Gear hobbing device for gear ring production |
| CN113319375A (en) * | 2021-06-08 | 2021-08-31 | 江苏巨杰机电有限公司 | Gear dry cutting equipment and gear dry cutting process |
| CN113319375B (en) * | 2021-06-08 | 2022-09-20 | 江苏巨杰机电有限公司 | Gear dry cutting equipment and gear dry cutting process |
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Application publication date: 20160803 |