CN105817552B - A kind of forming technology of expansion tightening wheel - Google Patents

A kind of forming technology of expansion tightening wheel Download PDF

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Publication number
CN105817552B
CN105817552B CN201610377854.0A CN201610377854A CN105817552B CN 105817552 B CN105817552 B CN 105817552B CN 201610377854 A CN201610377854 A CN 201610377854A CN 105817552 B CN105817552 B CN 105817552B
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China
Prior art keywords
tightening wheel
expansion tightening
hot extrusion
flange
forming technology
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CN201610377854.0A
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CN105817552A (en
Inventor
李�亨
刘钊
罗志勇
司媛
徐圆义
夏冲冲
王洪波
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Anhui Saijue Machinery Manufacturing Co., Ltd.
Hefei Polytechnic University
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Anhui Saijue Machinery Manufacturing Co Ltd
Hefei University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of forming technologies of expansion tightening wheel, belong to metal material processing field.The forming technology of expansion tightening wheel of the present invention includes:Blanking → drawing → hot extrusion → cold extrusion → finishing → punching.The present invention has the following advantages compared with prior art:Overcome in the prior art the defects of forming quality is bad, production efficiency is not high, waste of material amount is big, using the process forming expansion tightening wheel of punching press and hot extrusion, the effective forming quality for improving part, largely reduce waste of material, improve production environment, with punching press and hot extrusion technique, it can realize automated production, production efficiency is improved, production cost is reduced, meets a large amount of demand in market.

Description

A kind of forming technology of expansion tightening wheel
Technical field
The present invention relates to metal material processing forming technique field more particularly to a kind of forming technologies of expansion tightening wheel.
Background technology
Expansion tightening wheel is a vulnerable part of the spare and accessory parts such as automobile, needs to regularly replace, market demand is very big.At present, The production technology of expansion tightening wheel is mainly cast and machining.With casting technique produce expansion tightening wheel when, easily in running gate system, emit There is shrinkage cavity shrinkage porosity in mouth root, the region of expansion tightening wheel casting bottom three, influence expansion tightening wheel forming quality, and using cast form Working condition is severe.Another kind production expansion tightening wheel technique be by bar boring machine bore hole, axis hole of this bore hole as expansion tightening wheel, Then bar is machined out, the method low production efficiency, waste of material is big.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of forming technology of expansion tightening wheel, to reach To the purpose for improving production efficiency, saving material.
The present invention is achieved by the following technical solutions:
A kind of forming technology of expansion tightening wheel, the forming technology carry out as follows:
(1) blanking:Supplied materials steel plate progress blank-forming is obtained into plate-like blank;
(2) drawing:Drawing and forming is carried out to plate-like blank and obtains bowl-shape drawing part;
(3) hot extrusion:Bowl-shape drawing part is heated rapidly to, more than after its recrystallization temperature, to carry out hot-pressed obtains Hot extrusion casting die, the mouth flange that horizontally outward extends of oral area formation of the hot extrusion casting die, among the bottom of the hot extrusion casting die Due to be squeezed to form thin slice, bottom periphery forms the bulge loop extended to vertical direction;
(4) cold extrusion:After hot extrusion casting die is air-cooled to room temperature, cold-extrusion shaping is carried out, by the hot extrusion casting die bottom Bulge loop squeezes to form inner small and outside big horn-like flange, obtains cold-extruded part;
(5) finishing:The flange of cold-extruded part bottom is flattened to be formed with the corresponding base flange of the mouth flange, obtain To finishing part;
(6) punching:The thin slice of finishing part bottom is punched out up to expansion tightening wheel.
In the step (3), after the bowl-shape drawing part is heated to 700~900 DEG C, then carry out hot-pressed.
In the step (3), the hot extrusion casting die formation oral area is open, the centre bore of bottom lock, the centre bore Oral area is equipped with stepped hole, and the aperture of the stepped hole is more than the aperture of the centre bore.
In the step (6), the thin slice of the finishing part bottom forms base apertures, the aperture of the base apertures by punching Less than the aperture of the centre bore.
In the step (5), the lateral wall of the mouth flange, base flange and finishing part, which is collectively formed, accommodates belt Annular receiving groove.
The thickness of the supplied materials steel plate is 5mm.
The present invention has the following advantages compared with prior art:
1st, the forming technology of a kind of expansion tightening wheel provided by the invention, as a result of drawing, hot extrusion, cold extrusion, finishing The problems such as waiting plastic molding methods, overcoming big waste of material amount in the prior art, low production efficiency, poor production environment, brings Stock utilization is high, production efficiency is high, the technique effects such as at low cost.
2nd, the forming technology of a kind of expansion tightening wheel provided by the invention, supplied materials steel plate form plate-like blank, then through drawing through blanking Deep forming is bowl-shape drawing part, then hot-pressed to the progress of bowl-shape drawing part, and forming oral area has the mouth horizontally outward extended Among portion's flange, bottom thin slice is formed due to being squeezed and bottom periphery forms the hot extrusion of the bulge loop extended to vertical direction Part using the hot-pressed resistance of deformation that can effectively reduce metal, increases the Plastic Forming performance of metal, is conducive to material hair Raw large plastometric set, improves part forming quality, and it is hot-pressed when plastic force needed for metal become smaller, to former tonnage It is of less demanding.
Hot extrusion casting die is air-cooled to room temperature, then carries out cold-extruded by a kind of the 3rd, forming technology of expansion tightening wheel provided by the invention Pressure, formed cold-extruded part, the purpose of cold extrusion be bottom periphery is formed squeezed to the bulge loop that vertical direction extends to be formed in it is small Outer big horn-like flange, so as to the forming of subsequent processing part, the deformation of part can be effectively reduced using cold extrusion process Amount reduces plastic force, and so as to improve part forming quality, and the forming for base flange is prepared.
The flange of cold-extruded part is carried out finishing, forms bottom by a kind of the 4th, forming technology of expansion tightening wheel provided by the invention Flange obtains finishing part, using finishing procedure can valid shaping base flange, improve part forming precision.
Description of the drawings
Fig. 1 is the process flow chart of the present invention.
Fig. 2 is the plate-like blank structure schematic diagram of the present invention.
Fig. 3 is the bowl-shape drawing part structure diagram of the present invention.
Fig. 4 is the hot extrusion casting die structure diagram of the present invention.
Fig. 5 is the cold-extruded part structure diagram of the present invention.
Fig. 6 is the finishing part structure diagram of the present invention.
Fig. 7 is the expansion tightening wheel structure diagram of the present invention.
Figure label:1 plate-like blank, 2 bowl-shape drawing parts, 3 hot extrusion casting dies, 4 mouth flanges, 5 thin slices, 6 bulge loops, 7 flange, 8 cold-extruded parts, 9 base flanges, 10 finishing parts, 11 expansion tightening wheels.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment is carried out lower based on the technical solution of the present invention Implement, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementation Example.
A kind of forming technology of expansion tightening wheel 11, the forming technology carry out as follows:It is expansion tightening wheel 11 as shown in Figure 1 Technological process.The supplied materials steel plate that thickness is 5mm is subjected to blank-forming and obtains plate-like blank 1,1 structure diagram of plate-like blank As shown in Figure 2.Then drawing and forming is carried out to plate-like blank 1 and obtains bowl-shape drawing part 2, bowl-shape 2 structure diagram of drawing part is such as Shown in Fig. 3.Bowl-shape drawing part 2 is placed on resistance wire and is heated rapidly to be more than such as heating temperature after its recrystallization temperature Can be 700~900 DEG C, then carry out it is hot-pressed obtain hot extrusion casting die 3, have in hot extrusion casting die 3 oral area opening, bottom lock Centre bore, and the oral area of centre bore is equipped with stepped hole, and the aperture of stepped hole is more than the aperture of centre bore.The mouth of hot extrusion casting die 3 There is a mouth flange 4 horizontally outward extended in portion, and thin slice 5, bottom periphery shape are formed due to being squeezed among the bottom of hot extrusion casting die 3 Into the bulge loop 6 extended to vertical direction, 3 structure diagram of hot extrusion casting die is as shown in Figure 4.Then by hot extrusion casting die 3 from mold It takes out to place and carry out in air after being air-cooled to room temperature, carry out cold-extrusion shaping, the purpose of cold-extrusion shaping is by hot extrusion casting die 3 The extruding of bulge loop 6 of bottom forms inner small and outside big horn-like flange 7, obtains cold-extruded part 8,8 structure diagram of cold-extruded part As shown in Figure 5.Then cold-extruded part 8 is subjected to finishing, finishing is that the flange 7 of 8 bottom of cold-extruded part is flattened formation and oral area 4 corresponding base flange 9 of flange obtains finishing part, mouth flange 4, base flange 9 and the common shape of lateral wall of finishing part Into the annular receiving groove for accommodating belt, finishing part structure diagram is as shown in Figure 6.Finally the thin slice 5 of finishing part bottom is carried out Punching forms base apertures, and the aperture of base apertures is less than centre bore up to expansion tightening wheel 11, the thin slice 5 of finishing part bottom by punching Aperture, 11 structure diagram of expansion tightening wheel is as shown in Figure 7.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of forming technology of expansion tightening wheel, it is characterised in that, the forming technology carries out as follows:
(1) blanking:Supplied materials steel plate progress blank-forming is obtained into plate-like blank;
(2) drawing:Drawing and forming is carried out to plate-like blank and obtains bowl-shape drawing part;
(3) hot extrusion:Bowl-shape drawing part is heated rapidly to obtain hot extrusion more than after its recrystallization temperature, progress is hot-pressed Casting die, the mouth flange that horizontally outward extends of oral area formation of the hot extrusion casting die, among the bottom of the hot extrusion casting die due to It is squeezed and to form thin slice, bottom periphery forms the bulge loop extended to vertical direction;
(4) cold extrusion:After hot extrusion casting die is air-cooled to room temperature, cold-extrusion shaping is carried out, by the bulge loop of the hot extrusion casting die bottom Extruding forms inner small and outside big horn-like flange, obtains cold-extruded part;
(5) finishing:The flange of cold-extruded part bottom is flattened to be formed with the corresponding base flange of the mouth flange, obtain essence One integral piece;
(6) punching:The thin slice of finishing part bottom is punched out up to expansion tightening wheel.
2. a kind of forming technology of expansion tightening wheel as described in claim 1, which is characterized in that described bowl-shape in the step (3) After drawing part is heated to 700~900 DEG C, then carry out hot-pressed.
3. a kind of forming technology of expansion tightening wheel as described in claim 1, which is characterized in that in the step (3), the hot extrusion The centre bore of casting die formation oral area opening, bottom lock, the oral area of the centre bore are equipped with stepped hole, the aperture of the stepped hole More than the aperture of the centre bore.
4. a kind of forming technology of expansion tightening wheel as claimed in claim 3, which is characterized in that in the step (6), the finishing The thin slice of part bottom forms base apertures by punching, and the aperture of the base apertures is less than the aperture of the centre bore.
5. a kind of forming technology of expansion tightening wheel as described in claim 1, which is characterized in that in the step (5), the oral area The annular receiving groove for accommodating belt is collectively formed in the lateral wall of flange, base flange and finishing part.
6. a kind of forming technology of expansion tightening wheel as described in claim 1, which is characterized in that the thickness of the supplied materials steel plate is 5mm。
CN201610377854.0A 2016-05-31 2016-05-31 A kind of forming technology of expansion tightening wheel Active CN105817552B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610377854.0A CN105817552B (en) 2016-05-31 2016-05-31 A kind of forming technology of expansion tightening wheel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610377854.0A CN105817552B (en) 2016-05-31 2016-05-31 A kind of forming technology of expansion tightening wheel

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CN105817552B true CN105817552B (en) 2018-06-12

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107322247A (en) * 2017-08-28 2017-11-07 安徽信息工程学院 A kind of production technology of expansion tightening wheel
CN109865765A (en) * 2019-03-14 2019-06-11 温州天纳福汽车轴承股份有限公司 A kind of moulding process of novel expansion tightening wheel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6519852B1 (en) * 2001-07-26 2003-02-18 Yuecom Manufacturing Co., Ltd. Method of manufacturing an aluminum alloy wheel rim
CN1569390A (en) * 2004-04-26 2005-01-26 王之中 Process for machining farm truck tensioner casing
CN201487149U (en) * 2009-08-06 2010-05-26 洪金坤 Automatic tension pulley
JP2012196701A (en) * 2011-03-23 2012-10-18 Chuo Motor Wheel Co Ltd Method of manufacturing vehicular wheel and vehicular wheel
CN104015007A (en) * 2014-06-13 2014-09-03 浙江巨科实业有限公司 Method for manufacturing aluminum alloy hub

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Inventor after: Li Heng

Inventor after: Liu Zhao

Inventor after: Luo Zhiyong

Inventor after: Si Yuan

Inventor after: Xu Yuanyi

Inventor after: Xia Chongchong

Inventor after: Wang Hongbo

Inventor before: Li Heng

Inventor before: Xia Chongchong

Inventor before: Wang Hongbo

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Effective date of registration: 20170111

Address after: Tunxi road in Baohe District of Hefei city of Anhui Province, No. 193 230009

Applicant after: Hefei Polytechnic Univ.

Applicant after: Anhui Saijue Machinery Manufacturing Co., Ltd.

Address before: 241000 Anhui province Wuhu Hengchang high tech Development Zone, Road No. 10

Applicant before: Anhui Saijue Machinery Manufacturing Co., Ltd.

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