CN105817092A - Hollow fiber membrane type air purifier - Google Patents
Hollow fiber membrane type air purifier Download PDFInfo
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- CN105817092A CN105817092A CN201610188265.8A CN201610188265A CN105817092A CN 105817092 A CN105817092 A CN 105817092A CN 201610188265 A CN201610188265 A CN 201610188265A CN 105817092 A CN105817092 A CN 105817092A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/54—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
- B01D46/543—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0036—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/06—Polluted air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/40—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for cleaning of environmental air, e.g. by filters installed on vehicles or on streets
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- Filtering Of Dispersed Particles In Gases (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
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Abstract
中空纤维膜式空气净化器,主要由中空纤维膜组件、活性吸附炭盒和风机组成。膜组件壳体为孔网状结构,有利于空气流通,风机位于上方,为中空纤维膜组件提供适当负压。气体自壳体四周进入膜组件,经中空纤维膜过滤后,再经过活性吸附炭过滤后由风机送出。本设备结构简单,膜组件可清洗反复使用,活性吸附炭具有催化氧化能力,可重复使用。此净化器具有较低的制造成本和使用成本,有利于净化器的推广普及。The hollow fiber membrane air purifier is mainly composed of hollow fiber membrane modules, activated carbon cartridges and fans. The housing of the membrane module has a hole network structure, which is conducive to air circulation, and the fan is located above to provide a proper negative pressure for the hollow fiber membrane module. The gas enters the membrane module from around the shell, is filtered by the hollow fiber membrane, and then is sent out by the fan after being filtered by the activated adsorption carbon. The structure of the equipment is simple, the membrane module can be cleaned and used repeatedly, and the activated adsorption carbon has catalytic oxidation ability and can be used repeatedly. The purifier has lower manufacturing cost and use cost, and is beneficial to popularization of the purifier.
Description
技术领域technical field
本发明涉及一种膜分离空气净化器,特别是运用膜分离筛分机理分离气体与固态微粒,以净化污染空气的空气净化器。The invention relates to a membrane separation air purifier, in particular to an air purifier which uses a membrane separation and sieving mechanism to separate gas and solid particles to purify polluted air.
技术背景technical background
在雾霾天气现象中,人们最为关注的当属PM2.5。PM2.5和PM10是指可吸入颗粒污染物,它们是两项重要的空气质量检测指标。这类颗粒物含有各种化学成分,同时也是细菌、病毒等微生物的传播载体。Among the smog weather phenomena, people are most concerned about PM2.5. PM2.5 and PM10 refer to inhalable particulate pollutants, which are two important air quality detection indicators. This type of particulate matter contains various chemical components and is also a carrier of bacteria, viruses and other microorganisms.
目前市场上的空气净化器就固态污染物的净化从技术上有机械滤网净化、静电集尘净化、负离子净化等。而从净化气态污染物的层面,又有吸附式净化以及光催化氧化等原理。这些净化技术都存在各自的缺点,比如机械滤网净化与吸附式净化的滤芯使用寿命较短,需要周期性更换,这造成了使用成本的增加。再比如静电集尘净化和负离子净化,容易产生二次污染,而且净化器的制造工艺复杂,制造成本较高。At present, the air purifiers on the market include mechanical filter purification, electrostatic dust collection purification, negative ion purification, etc. in terms of purification of solid pollutants. From the perspective of purifying gaseous pollutants, there are also principles such as adsorption purification and photocatalytic oxidation. These purification technologies have their own shortcomings. For example, the service life of the filter elements of mechanical filter screen purification and adsorption purification is short, and they need to be replaced periodically, which increases the cost of use. Another example is electrostatic dust collection purification and negative ion purification, which are prone to secondary pollution, and the manufacturing process of the purifier is complicated and the manufacturing cost is relatively high.
PM10和PM2.5分别指空气动力学直径小于等于10微米以及2.5微米的颗粒物,可设计过滤孔径的中空纤维膜利用筛分机理可以过滤掉这些颗粒污染物。而且中空纤维膜可以清洗,可以反复使用,这解决了普通滤芯式空气净化器需要更换滤芯的缺点。光催化氧化活性吸附炭也具有自清洁功能,可降低用户的使用成本。作为过滤的核心部件,中空纤维膜与活性吸附炭造价较低,这克服了部分现有空气净化器造价高昂的缺点。PM10 and PM2.5 refer to particulate matter with an aerodynamic diameter of less than or equal to 10 microns and 2.5 microns, respectively. Hollow fiber membranes with filter pore sizes can be designed to filter out these particulate pollutants by using a sieving mechanism. Moreover, the hollow fiber membrane can be cleaned and used repeatedly, which solves the disadvantage of replacing the filter element of ordinary filter element air purifiers. Photocatalytic oxidation activated adsorption carbon also has a self-cleaning function, which can reduce the user's use cost. As the core components of filtration, the cost of hollow fiber membrane and activated carbon is relatively low, which overcomes the disadvantages of high cost of some existing air purifiers.
现在还有一类利用中空纤维膜净化空气的净化器,如专利申请号为201310542752.6的“基于膜分离技术和水洗净化的空气净化方法及装置”,这种净化器中的中空纤维膜采用膜腔进气的方式,固态颗粒污染物沉积在膜内腔,需要定期更换新的膜组件,造成使用成本的增加。再比如专利申请号为201320046259.0的“一种鼓风式空气净化器”,并没有考虑中空纤维膜的过滤孔径,以及空气中的水分堵塞膜孔,以及灰尘吸附膜壁难以清洗等问题,并且过滤方法单一,不能过滤气态污染物。There is also a class of purifiers that use hollow fiber membranes to purify air, such as the patent application number 201310542752.6 "Air Purification Method and Device Based on Membrane Separation Technology and Water Washing Purification". In the way of gas, solid particle pollutants are deposited in the inner cavity of the membrane, and new membrane components need to be replaced regularly, resulting in an increase in the cost of use. Another example is the patent application No. 201320046259.0 "a kind of blast air purifier", which does not consider the filter pore size of the hollow fiber membrane, the moisture in the air clogging the membrane pores, and the dust adsorption membrane wall is difficult to clean, etc., and filter The method is single and cannot filter gaseous pollutants.
发明内容Contents of the invention
本发明的目的在于组合两种净化方式,利用中空纤维膜筛分机理过滤空气中的固态污染物,利用活性吸附炭过滤气态污染物,结构简单且可以反复使用。The purpose of the present invention is to combine two purification methods, use the hollow fiber membrane screening mechanism to filter solid pollutants in the air, and use activated adsorption carbon to filter gaseous pollutants. The structure is simple and can be used repeatedly.
为实现上述目的,本发明采用的技术方案为:中空纤维膜式空气净化器,包括风机、活性吸附炭、中空纤维膜组件。组件外有孔网状外壳作为净化器的进气口,膜组件、活性吸附炭盒、风机依次密封连接。空气只可由纤维膜组件外侧进入,经过过滤最后由风机排出。In order to achieve the above purpose, the technical solution adopted by the present invention is: a hollow fiber membrane air cleaner, including a fan, activated adsorption carbon, and hollow fiber membrane modules. The perforated mesh casing outside the module is used as the air inlet of the purifier, and the membrane module, activated carbon box and fan are sealed and connected in sequence. The air can only enter from the outside of the fiber membrane module, after being filtered, it is finally discharged by the fan.
所述风机为直流涡轮风机或其他可以提供负压的离心式风机,位于设备上方,进风口与活性吸附炭盒密封连接,为中空纤维膜组件提供适当负压。所述中空纤维膜组件下方有灰尘收集盒,被中空纤维膜阻挡在外侧的固态颗粒可沉降集中在收集盒中。采用的中空纤维膜材料本身具有抗静电和疏水性能,也可采用表面涂覆纳米涂层的中空纤维膜,纳米涂层的作用为抗静电和疏水。采用1-2微米过滤孔径的中空纤维膜时,可过滤PM2.5及PM10等较大尺寸的固态污染物,且能保证最大的气体通过效率,减少风机的负载并缩短净化器工作时间。另外,也可采用0.1-1微米过滤孔径,或过滤孔径更小的中空纤维膜。此时,可过滤空气中的一些细菌和其他尺寸更小的有害微粒,过滤效果更好,但气体通过性相对减弱。经过中空纤维膜过滤的空气,在风机的负压驱动下进入活性吸附炭盒,在活性吸附炭盒内过滤掉气态污染物。经过过滤的洁净空气由风机侧面的出风口排出。所述的活性吸附炭盒、中空纤维膜组件、灰尘收集盒均为可简单拆卸装置,方便拆卸清洗。所述风机出风口与送风道中有消音材料,可吸收部分风机噪音。The fan is a DC turbo fan or other centrifugal fans that can provide negative pressure, located above the equipment, and the air inlet is sealed and connected with the activated adsorption carbon box to provide appropriate negative pressure for the hollow fiber membrane module. There is a dust collection box under the hollow fiber membrane module, and the solid particles blocked outside by the hollow fiber membrane can settle and collect in the collection box. The hollow fiber membrane material used has antistatic and hydrophobic properties, and the hollow fiber membrane coated with nano-coating can also be used. The function of nano-coating is antistatic and hydrophobic. When the hollow fiber membrane with a filter pore size of 1-2 microns is used, it can filter larger solid pollutants such as PM2.5 and PM10, and can ensure the maximum gas passing efficiency, reduce the load of the fan and shorten the working time of the purifier. In addition, a hollow fiber membrane with a filter pore size of 0.1-1 micron or a smaller filter pore size can also be used. At this time, some bacteria and other smaller harmful particles in the air can be filtered, and the filtering effect is better, but the gas permeability is relatively weakened. The air filtered by the hollow fiber membrane enters the activated adsorption carbon box under the negative pressure of the fan, and the gaseous pollutants are filtered out in the activated adsorption carbon box. The filtered clean air is discharged from the air outlet on the side of the fan. The activated adsorption carbon box, the hollow fiber membrane module, and the dust collection box are all detachable devices for easy disassembly and cleaning. There are sound-absorbing materials in the air outlet of the fan and the air supply duct, which can absorb part of the noise of the fan.
本发明的有益效果:净化颗粒污染物效率高,本发所明采用的中空纤维膜,具有比表面积大的特点,使得净化器在较小的体积下具有较大的净化面积。可长期使用,采用膜分离物理筛分机理,而且抗静电功能可防止灰尘吸附在膜表面,疏水性可防止空气中的水分堵塞膜孔,这些都使得中空纤维膜组件在使用中没有材料损耗。经济性,本发明结构简单,制造成本低;中空纤维膜可清洗,延长了使用寿命,从而降低使用成本。无二次污染,物理净化原理,净化过程中不产生二次污染。过滤固态颗粒尺寸范围大,中空纤维膜孔径可设计,1微米左右的孔径可过滤PM2.5和PM10等各空气动力学尺寸的颗粒污染物。The beneficial effect of the present invention is that the purification efficiency of particle pollutants is high, and the hollow fiber membrane adopted in the present invention has the characteristics of large specific surface area, so that the purifier has a large purification area with a small volume. It can be used for a long time, adopts the physical screening mechanism of membrane separation, and the antistatic function can prevent dust from being adsorbed on the surface of the membrane, and the hydrophobicity can prevent moisture in the air from clogging the membrane pores, all of which make the hollow fiber membrane module have no material loss during use. Economical, the invention has simple structure and low manufacturing cost; the hollow fiber membrane can be cleaned, prolonging the service life and reducing the use cost. No secondary pollution, physical purification principle, no secondary pollution during the purification process. The filter solid particle size range is large, and the pore size of the hollow fiber membrane can be designed. The pore size of about 1 micron can filter PM2.5 and PM10 and other aerodynamic particle pollutants.
附图说明:Description of drawings:
图1为空气净化器结构图;Fig. 1 is a structural diagram of an air purifier;
图2为空气净化器外表面示意图;Fig. 2 is a schematic diagram of the outer surface of the air cleaner;
图3为中空纤维膜组件俯视图;Fig. 3 is a top view of a hollow fiber membrane module;
图4为中空纤维膜丝排布示意图;Figure 4 is a schematic diagram of the arrangement of hollow fiber membranes;
图5为中空纤维膜过滤示意图;Fig. 5 is a schematic diagram of hollow fiber membrane filtration;
图6为净化器底部结构俯视图。Fig. 6 is a top view of the bottom structure of the purifier.
图中:1、风机马达及电路模块,12、涡轮风扇,13、风机出风口,2、封闭式外壳体,3、孔网状壳体,4、灰尘收集功能区,41灰尘收集盒,5、中空纤维膜组件,51、中空纤维膜丝,52、中空纤维膜丝固定装置,53、中空纤维膜组件固定卡齿,511、中空纤维膜可设计膜孔,512、抗静电性及疏水性的膜体,513、中空纤维膜腔,6、活性吸附炭盒。In the figure: 1. Fan motor and circuit module, 12. Turbo fan, 13. Fan outlet, 2. Closed outer shell, 3. Hole mesh shell, 4. Dust collection functional area, 41 Dust collection box, 5 . Hollow fiber membrane module, 51. Hollow fiber membrane thread, 52. Hollow fiber membrane thread fixing device, 53. Hollow fiber membrane module fixing latch, 511. Hollow fiber membrane can be designed with membrane holes, 512. Antistatic property and hydrophobicity The membrane body, 513, hollow fiber membrane cavity, 6, active adsorption carbon box.
具体实施方式detailed description
如图1所示,净化器通电后,电机1工作,带动12涡轮风扇旋转,将机体中的空气排除13出风口,在2、6封闭壳体构成的风扇工作区及活性炭吸附功能区表面产生负压。As shown in Figure 1, after the purifier is energized, the motor 1 works to drive the 12 turbofans to rotate, and the air in the body is removed from the 13 air outlets, and the air is generated on the surface of the fan work area and the activated carbon adsorption function area formed by the closed shells 2 and 6. Negative pressure.
进一步,风机产生的负压作用在51中空纤维膜丝上,驱动513中空纤维膜腔中的空气排出。Further, the negative pressure generated by the fan acts on the hollow fiber membrane filaments 51 to drive 513 the air in the hollow fiber membrane cavity to be discharged.
如图4、图5所示,受空气负压驱动,外界未过滤空气由3孔网状外壳进入到膜组件外侧,气体经过511中空纤维膜可设计膜孔进入513中空纤维膜腔后,再经6活性吸附炭盒过滤气态污染物,由涡轮风机排出,此时排出的空气为已过滤空气。As shown in Figure 4 and Figure 5, driven by the negative pressure of the air, the unfiltered air from outside enters the outside of the membrane module through the 3-hole mesh shell, and the gas passes through the designable membrane holes of the 511 hollow fiber membrane and enters the cavity of the 513 hollow fiber membrane, and then The gaseous pollutants are filtered by 6 activated carbon cartridges and discharged by the turbo fan. At this time, the discharged air is filtered air.
此时,固体颗粒被阻挡在512抗静电性及疏水性的膜体外,由于具有疏水性和抗静电性,511中空纤维膜可设计膜孔不会被空气中的水分堵塞,被阻挡在膜外侧的固态颗粒污染物也不会吸附在512抗静电性及疏水性的膜体表面。At this time, solid particles are blocked outside the 512 antistatic and hydrophobic membrane. Due to its hydrophobicity and antistatic properties, the 511 hollow fiber membrane can be designed so that the membrane pores will not be blocked by moisture in the air and are blocked outside the membrane. Solid particle pollutants will not be adsorbed on the surface of the 512 antistatic and hydrophobic membrane.
进一步,固态颗粒污染物经过中空纤维膜的筛分,将沉降至4灰尘收集功能区。Further, the solid particle pollutants will settle to the 4 dust collection functional areas after being sieved by the hollow fiber membrane.
41灰尘收集盒可取出,便于清洗。41 The dust collection box can be taken out for easy cleaning.
52中空纤维膜固定装置上有53中空纤维膜组件固定卡齿,方便解锁拆卸,5中空纤维膜组件可取出清洗后反复使用。The 52 hollow fiber membrane fixing device has 53 hollow fiber membrane module fixing teeth, which are convenient for unlocking and disassembly, and the 5 hollow fiber membrane module can be taken out and cleaned for repeated use.
Claims (7)
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| CN107940655A (en) * | 2017-11-04 | 2018-04-20 | 郭绍华 | A kind of purification fresh air using hollow-fibre membrane as main filter material |
| CN107975904A (en) * | 2017-11-26 | 2018-05-01 | 广东风和洁净工程有限公司 | A kind of tubular type purification fresh air |
| CN108403001A (en) * | 2018-04-21 | 2018-08-17 | 郭绍华 | Vacuum cleaner adopting hollow fiber membrane filter element |
| CN109224694A (en) * | 2018-06-23 | 2019-01-18 | 郭绍华 | Handle the hollow fiber film assembly and its application structure of gas dusty |
| CN110548355A (en) * | 2019-10-24 | 2019-12-10 | 镇江市恒升达化工科技有限公司 | High-efficiency membrane separation dust removal device |
| CN110548355B (en) * | 2019-10-24 | 2024-09-03 | 镇江市恒升达化工科技有限公司 | High-efficiency membrane separation dust collector |
| CN110917761A (en) * | 2019-12-11 | 2020-03-27 | 芜湖耀迪环保科技有限公司 | Multilayer treatment formula atmosphere treatment equipment |
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Application publication date: 20160803 |