CN105810426A - Automatic straightening and cutting device of electromagnetic wire - Google Patents

Automatic straightening and cutting device of electromagnetic wire Download PDF

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Publication number
CN105810426A
CN105810426A CN201610300234.7A CN201610300234A CN105810426A CN 105810426 A CN105810426 A CN 105810426A CN 201610300234 A CN201610300234 A CN 201610300234A CN 105810426 A CN105810426 A CN 105810426A
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CN
China
Prior art keywords
electromagnetic wire
slide block
roller
shearing
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610300234.7A
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Chinese (zh)
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CN105810426B (en
Inventor
葛绍志
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JIANGSU LEITE ELECTRIC & MACHINERY JOINT STOCK Co Ltd
Original Assignee
JIANGSU LEITE ELECTRIC & MACHINERY JOINT STOCK Co Ltd
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Application filed by JIANGSU LEITE ELECTRIC & MACHINERY JOINT STOCK Co Ltd filed Critical JIANGSU LEITE ELECTRIC & MACHINERY JOINT STOCK Co Ltd
Priority to CN201610300234.7A priority Critical patent/CN105810426B/en
Publication of CN105810426A publication Critical patent/CN105810426A/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/023Straightening in a device rotating about the wire axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • B21F1/026Straightening and cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to the technical field of a reactor production device, in particular to an automatic straightening and cutting device of an electromagnetic wire. The automatic straightening and cutting device comprises a support, wherein a straightening assembly and a cutting assembly are arranged on the support, the straightening assembly comprises a transverse telescopic assembly, the transverse telescopic assembly comprises a first sliding rail, a first sliding block is arranged on the first sliding rail and is connected with a driving device, a roller is arranged on the first sliding block and is connected with the sliding block by a bracket, a wheel groove is formed in the roller and is used for transmitting the electromagnetic wire, the cutting assembly comprises a manipulator, the manipulator is used for grabbing the electromagnetic wire and is connected with a controller, the manipulator is arranged at one side of the roller, and a cutting knife is arranged on one side, far away from the roller, of the manipulator. In the automatic straightening and cutting device of the electromagnetic wire, the electromagnetic wire can be maintained in a straightening state by the straightening assembly, so that the electromagnetic wire has favorable winding effect, and the control accuracy is higher; and meanwhile, the electromagnetic wire adopts mechanical cutting, labor is saved more during operation, and the automatic effect is higher.

Description

A kind of electromagnetic wire automation straightening shearing apparatus
Technical field
The present invention relates to reactor and produce equipment technical field, particularly relate to a kind of electromagnetic wire automation straightening shearing apparatus.
Background technology
When assembling reactor, need to being around in by electromagnetic wire in electromagnetism spool, in winding process, the run location for electromagnetic wire has certain requirement, and before being wound into electromagnetism spool, electromagnetic wire needs to be kept in the correct position to be transmitted.
At present, in electromagnetic wire transmitting procedure, generally by manual adjustments electromagnetic wire, manually stretch and be wound around electromagnetic wire, making being wound in electromagnetism spool of electromagnetic wire rule.
But, adopt the mode that manual Mobile electromagnetic line is wound around, long-time artificial flattening operations, easily tired out, for the control inaccuracy of electromagnetic wire winding precision, human intervention is relatively strong, very easily occurs deviation during winding, conforming product rate is relatively low, meanwhile, when electromagnetic wire is sheared, aid is used to cut off, it is generally required to other workman's auxiliary operations, waste time and energy.
Summary of the invention
It is an object of the invention to propose a kind of electromagnetic wire automation straightening shearing apparatus, with solve prior art exists manually to stretch hardworking fatigue resistance relatively big, control accuracy is relatively low, cuts off not easy-operating technical problem.
For reaching this purpose, the present invention by the following technical solutions:
A kind of electromagnetic wire automation straightening shearing apparatus, including bearing, described bearing is provided with alignment assembly and shearing component;
Described alignment assembly includes transversal stretching assembly, described transversal stretching assembly includes the first slide rail, described first slide rail is connected with described bearing, described first slide rail is provided with the first slide block, described first slide block is connected to driving device, described first slide block is provided with roller, and described roller is connected with described first slide block by support, and described roller is provided with the race for carrying electromagnetic wire;
Described shearing component includes the mechanical hand for gripping electromagnetic wire, described mechanical hand is connected to controller, described mechanical hand is positioned at the side of described roller, and described mechanical hand is provided with shearing tool away from the side of described roller, and described shearing tool is connected with described controller.
Further, it is provided with longitudinal extension assembly between described support and described first slide block, described longitudinal extension assembly includes the second slide rail, described second slide rail is perpendicular to described first slide block, and fix connection, described second slide rail is provided with the second slide block, and described support is connected with described second slide block, and described second slide block is connected to driving device.
Further, described driving device includes leading screw, and described leading screw is connected with described first slide block/the second slide block, and one end of described leading screw is connected to drive motor, and described drive motor is connected with described controller.
Further, described driving device includes cylinder, and the piston rod of described cylinder is connected with described first slide block/the second slide block, and described cylinder is connected with described controller.
Further, described shearing component includes auxiliary telescopic assembly, and described auxiliary telescopic assembly includes crane, described mechanical hand and described shearing tool and is located on the table top of described crane.
Further, described support is U-shaped frame.
Further, described race and described mechanical hand are all enclosed with cushion.
A kind of electromagnetic wire automation straightening shearing apparatus provided by the invention, during use, the height of roller is set lower than the height of electromagnetic wire, therefore, electromagnetic wire is before being wound into electromagnetism spool, electromagnetic wire has certain downforce, and electromagnetic wire can be straightened under the effect of downforce, and by arranging transversal stretching assembly, the transverse shifting of roller can be controlled, and then smoothly complete the winding of electromagnetic wire, wherein, electromagnetic wire can be kept alignment state all the time by roller in moving process.
After electromagnetic wire winding terminates, first, clamping electromagnetic wire by mechanical hand, afterwards, electromagnetic wire is cut off by the shearing tool in mechanical hand downstream.
This electromagnetic wire automation straightening shearing apparatus, alignment assembly can keep electromagnetic wire at straight condition so that electromagnetic wire has good winding effect, and the precision of manipulation is higher;Meanwhile, electromagnetic wire adopts the shearing of mechanization, operates more laborsaving, and automatization's effect is higher.
Accompanying drawing explanation
Fig. 1 is the front view of the alignment assembly of the electromagnetic wire automation straightening shearing apparatus that the embodiment of the present invention provides;
Fig. 2 is the side view of the shearing component of the electromagnetic wire automation straightening shearing apparatus that the embodiment of the present invention provides.
In figure:
1, bearing;2, alignment assembly;3, shearing component;21, the first slide rail;22, the first slide block;23, driving device;24, roller;25, support;26, the second slide rail;27, the second slide block;31, mechanical hand;32, shearing tool;33, crane.
Detailed description of the invention
Technical scheme is further illustrated below in conjunction with accompanying drawing and by detailed description of the invention.
As depicted in figs. 1 and 2, present embodiments providing a kind of electromagnetic wire automation straightening shearing apparatus, including bearing 1, bearing 1 is provided with alignment assembly 2 and shearing component 3;
Alignment assembly 2 includes transversal stretching assembly, transversal stretching assembly includes the first slide rail 21, first slide rail 21 is connected with bearing 1, first slide rail 21 is provided with the first slide block 22, first slide block 22 is connected to driving device 23, first slide block 22 is provided with roller 24, and roller 24 is connected with the first slide block 22 by support 25, and roller 24 is provided with the race for carrying electromagnetic wire;
Shearing component 3 includes the mechanical hand 31 for gripping electromagnetic wire, and mechanical hand 31 is connected to controller, and mechanical hand 31 is positioned at the side of roller 24, and mechanical hand 31 is provided with shearing tool 32 away from the side of roller 24, and shearing tool 32 is connected with controller.
Generally electromagnetic wire is through the race below roller 24, and roller 24 is by changing the angle of the conveying of electromagnetic wire, and then is stretched by electromagnetic wire, even if under mobile status, roller 24 is maintained to electromagnetic wire and belongs to linear state.
It is provided with longitudinal extension assembly between support 25 and the first slide block 22, longitudinal extension assembly includes the second slide rail 26, second slide rail 26 is perpendicular to the first slide block 22, and fix connection, second slide rail 26 is provided with the second slide block 27, support 25 is connected with the second slide block 27, and the second slide block 27 is connected to driving device 23.
The effect of longitudinal extension assembly is the lifting in order to control roller 24, and roller 24 lifts its pressure to electromagnetic wire of adjustable, by regulating the size of pressure, regulates alignment dynamics.This kind of form makes this device to use more to reach alignment scope.
Driving device 23 generally comprises two kinds of type of drive, and one is that driving device 23 includes leading screw, leading screw and the first slide block 22/ second slide block 27 and connects, and one end of leading screw is connected to drive motor, and drive motor is connected with controller.Drive motor controls the rotating forward reversion of leading screw, and then regulates the moving direction of the first slide block 22/ second slide block 27.
Another kind is that driving device 23 includes cylinder, the piston rod of cylinder and the first slide block 22/ second slide block 27, and cylinder is connected with controller.Stretching by cylinder piston rod, regulates the first slide block 22/ second slide block 27 moving direction.
Adopting the regulative mode of cylinder or leading screw, all can realize progressively regulating, degree of regulation is higher, and wherein, controller controls the motion start and stop of drive motor and cylinder.
Shearing component 3 includes auxiliary telescopic assembly, and auxiliary telescopic assembly includes crane 33, mechanical hand 31 and shearing tool 32 and is located on the table top of crane 33.
Mechanical hand 31 and shearing tool 32 are arranged on crane 33, it is necessary to when using shearing component 3, crane 33 is promoted, make mechanical hand 31 and shearing tool 32 all can touch electromagnetic wire, when using shearing component 3, crane 33 declines, it is to avoid electromagnetic wire is wound around and produces interference.Crane 33 can be electric expansion bracket.
Support 25 is U-shaped frame.Using U-shaped frame to be erected between two columns by roller 24, make roller 24 form stable structure, do not have the situation rocked when electromagnetic wire is exerted a force by roller 24, alignment is more stable.
Race and mechanical hand 31 are all enclosed with cushion.The effect of cushion is to avoid generation friction damage between electromagnetic wire and race and mechanical hand 31, it is ensured that the quality of electromagnetic wire.Wherein, cushion has certain elasticity, and the material such as cotton, rubber can be adopted to make.
During use, the height lower than electromagnetic wire that the height of roller 24 is arranged, therefore, electromagnetic wire, before being wound into electromagnetism spool, is had certain downforce by electromagnetic wire, under the effect of downforce, electromagnetic wire is stretched, and by arranging transversal stretching assembly, it is possible to control the transverse shifting of roller 24, and then smoothly complete the winding of electromagnetic wire, wherein, roller 24 can remain alignment state in moving process.
After electromagnetic wire winding terminates, first, clamping electromagnetic wire by mechanical hand 31, afterwards, electromagnetic wire is cut off by the shearing tool 32 in mechanical hand 31 downstream.
This electromagnetic wire automation straightening shearing apparatus, alignment assembly 2 can keep electromagnetic wire at straight condition so that electromagnetic wire has good winding effect, and the precision of manipulation is higher;Meanwhile, electromagnetic wire adopts the shearing of mechanization, operates more laborsaving, and automatization's effect is higher.
The know-why of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explanation principles of the invention, and can not be construed to limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art need not pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes fall within protection scope of the present invention.

Claims (7)

1. an electromagnetic wire automation straightening shearing apparatus, it is characterised in that include bearing (1), described bearing (1) is provided with alignment assembly (2) and shearing component (3);
Described alignment assembly (2) includes transversal stretching assembly, described transversal stretching assembly includes the first slide rail (21), described first slide rail (21) is connected with described bearing (1), described first slide rail (21) is provided with the first slide block (22), described first slide block (22) is connected to driving device (23), described first slide block (22) is provided with roller (24), described roller (24) is connected with described first slide block (22) by support (25), and described roller (24) is provided with the race for carrying electromagnetic wire;
Described shearing component (3) includes the mechanical hand (31) for gripping electromagnetic wire, described mechanical hand (31) is connected to controller, described mechanical hand (31) is positioned at the side of described roller (24), described mechanical hand (31) is provided with shearing tool (32) away from the side of described roller (24), and described shearing tool (32) is connected with described controller.
2. electromagnetic wire automation straightening shearing apparatus according to claim 1, it is characterized in that, it is provided with longitudinal extension assembly between described support (25) and described first slide block (21), described longitudinal extension assembly includes the second slide rail (26), described second slide rail (26) is perpendicular to described first slide block (22), and fix connection, described second slide rail (26) is provided with the second slide block (27), described support (25) is connected with described second slide block (27), and described second slide block (27) is connected to driving device (23).
3. electromagnetic wire automation straightening shearing apparatus according to claim 2, it is characterized in that, described driving device (23) includes leading screw, described leading screw is connected with described first slide block (22)/second slide block (27), one end of described leading screw is connected to drive motor, and described drive motor is connected with described controller.
4. electromagnetic wire automation straightening shearing apparatus according to claim 2, it is characterized in that, described driving device (23) includes cylinder, the piston rod of described cylinder is connected with described first slide block (22)/second slide block (27), and described cylinder is connected with described controller.
5. electromagnetic wire automation straightening shearing apparatus according to claim 1, it is characterized in that, described shearing component (3) includes auxiliary telescopic assembly, described auxiliary telescopic assembly includes crane (33), described mechanical hand (31) and described shearing tool (32) and is located on the table top of described crane (33).
6. electromagnetic wire automation straightening shearing apparatus according to claim 1, it is characterised in that described support (25) is U-shaped frame.
7. electromagnetic wire automation straightening shearing apparatus according to claim 1, it is characterised in that described race and be all enclosed with cushion on described mechanical hand (31).
CN201610300234.7A 2016-05-09 2016-05-09 A kind of electromagnetic wire automation straightening shearing apparatus Active CN105810426B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610300234.7A CN105810426B (en) 2016-05-09 2016-05-09 A kind of electromagnetic wire automation straightening shearing apparatus

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Application Number Priority Date Filing Date Title
CN201610300234.7A CN105810426B (en) 2016-05-09 2016-05-09 A kind of electromagnetic wire automation straightening shearing apparatus

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CN105810426A true CN105810426A (en) 2016-07-27
CN105810426B CN105810426B (en) 2017-11-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106340833A (en) * 2016-11-19 2017-01-18 国网河南省电力公司周口供电公司 Stripping device for armour unit of 10-kV cable
CN109448924A (en) * 2018-12-10 2019-03-08 金昌劲邦水泵有限公司 Threading type electromagnetic wire wire pulling machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102794606A (en) * 2012-07-16 2012-11-28 东莞市竹菱铜业有限公司 Copper pipe preparation method and pipe making machine for implementing same
CN102861835A (en) * 2012-09-21 2013-01-09 冯广建 Rebar wire straightening and tailoring mechanism
CN203292828U (en) * 2013-06-24 2013-11-20 湖南金龙国际铜业有限公司 Automatic straightening and cutting device for copper bar for test detection
CN204396490U (en) * 2015-01-21 2015-06-17 绍兴春晖自动化仪表有限公司 A kind of armoured thermocouple two passages connect change wire drawing take-up
CN205645517U (en) * 2016-05-09 2016-10-12 江苏雷特电机股份有限公司 Automatic alignment shearing mechanism of electromagnetic wire

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102794606A (en) * 2012-07-16 2012-11-28 东莞市竹菱铜业有限公司 Copper pipe preparation method and pipe making machine for implementing same
CN102861835A (en) * 2012-09-21 2013-01-09 冯广建 Rebar wire straightening and tailoring mechanism
CN203292828U (en) * 2013-06-24 2013-11-20 湖南金龙国际铜业有限公司 Automatic straightening and cutting device for copper bar for test detection
CN204396490U (en) * 2015-01-21 2015-06-17 绍兴春晖自动化仪表有限公司 A kind of armoured thermocouple two passages connect change wire drawing take-up
CN205645517U (en) * 2016-05-09 2016-10-12 江苏雷特电机股份有限公司 Automatic alignment shearing mechanism of electromagnetic wire

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106340833A (en) * 2016-11-19 2017-01-18 国网河南省电力公司周口供电公司 Stripping device for armour unit of 10-kV cable
CN106340833B (en) * 2016-11-19 2017-11-21 国网河南省电力公司周口供电公司 A kind of 10kV cable armourings stripper
CN109448924A (en) * 2018-12-10 2019-03-08 金昌劲邦水泵有限公司 Threading type electromagnetic wire wire pulling machine
CN109448924B (en) * 2018-12-10 2024-04-16 金昌劲邦水泵有限公司 Threading type electromagnetic wire drawing machine

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