CN105802352A - Impermeable coating with excellent adherent performance - Google Patents

Impermeable coating with excellent adherent performance Download PDF

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CN105802352A
CN105802352A CN201410825199.1A CN201410825199A CN105802352A CN 105802352 A CN105802352 A CN 105802352A CN 201410825199 A CN201410825199 A CN 201410825199A CN 105802352 A CN105802352 A CN 105802352A
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impermeable coating
reaction
adhesion property
coating
base material
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CN105802352B (en
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王洪珠
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Lianyungang Hongkun building materials Co. Ltd.
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王洪珠
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Abstract

The present invention discloses an impermeable coating with excellent adherent performance. A method is characterized by including the following steps: (1) preparing a bentonite base stock; (2) preparing chlorosulfonated polyethylene; and (3) conducting melting and grafting granulation. The present invention uses a suspension chlorosulfonation process to solve the problems of large amount of dust, difficult treatment of reaction gas and large volume of alkali consumption in a solid production process. It is conducive to carry out the chlorosulfonation reaction deep inside the chlorinated polyethylene, and the reaction is fully, uniform, and easy to control. The product has stable and excellent performance. The prepared coating has outstanding abrasion resistance, anti-stress and anti-cracking properties, good low temperature toughness and excellent heat resistance; a suspension solvent can be fully recovered and applied by a direct filtration separation method, and the cost is reduced. The invention uses high-speed stirring at 1500rpm-2000 rpm, which can effectively prevent the phenomena of pores and slag; after the crosslinking reaction, the prepared coating is cooled into a film. The impermeable coating is suitable for large-scale industrial production, and simple and efficient in operation.

Description

The impermeable coating that a kind of adhesion property is excellent
Technical field
The invention belongs to technical field of paint preparation, be specifically related to the impermeable coating that a kind of adhesion property is excellent.
Background technology
Chlorosulfonated polyethylene is a kind of special synthetic rubber [document 1: Ye Chunbao, rubber sources utilizes, and 3 (2000) 5.] with ozone weather-proof, resistance to, oil resistant, acid and alkali-resistance, the high comprehensive performance such as ageing-resistant, corrosion-resistant, adhesion is strong.Due to the performance that it is excellent, chlorosulfonated polyethylene is being widely developed and is utilizing, and is a kind of developing novel high polymer material.Its main application fields has: construction material, cable insulation material, auto parts and components, industrial product, coating, blend rubber are modified.
At present, the industrial process of chlorosulfonated polyethylene mainly has two kinds, ie in solution method and solid phase method [document 6: Yang Wei, Feng Weijia, Sun Xiuying, chemistry and bonding, (1997) 46. documents 7: Wang Peixi, China's chlor-alkali, (2001) 25.].Solwution method is also referred to as solvent method, with a long history for producing chlorosulfonated polyethylene, it is always up the main production method adopted both at home and abroad, solvent carbon tetrachloride has concurrently for advantages such as dissolubility are good, boiling point is low, easily separated, but relatively difficult owing to separation process being removed trace solvent and residual reaction gas from product, cause carbon tetrachloride discharge to produce to pollute.Carbon tetrachloride heavy damage ozone layer, is also a kind of greenhouse gases.
For overcoming disadvantages mentioned above, attempted later adopting fluidized bed process, and used substantial amounts of inorganic additive, but be not fully solved Problems existing yet, and owing to using inorganic filler too much, caused separation difficulty.Therefore, one-step technology does not have industrialization future.The raw material that solid phase stepwise method production technology uses is chlorinated polyethylene, only it need to carry out a step chlorosulfonation again just can obtain product, it is to avoid the chloridization process process that heat release is violent, is thus susceptible to control.But this technique needs specifically to produce equipment, the controllability of operating process still needs to be improved further.
Polyethylene powder coating has the general character of linear polymer, by can be changed into viscosity flow state after high temperature, the characteristic of original resin is recovered again after cooling, there is excellent flexible resistance, impact, electrical insulating property and resistance to chemical corrosion simultaneously, thick coating, price is low, is widely used in the application of daily living article, traffic guardrail, chemical industry equipment anticorrosion, auto parts machinery etc.;In recent years along with China's expanding economy, growth in the living standard, its demand grows with each passing day, but polythene thermoplastic powdery paints belongs to non-polar material, and coating is poor with the adhesion of metal base, limits its application development.
Summary of the invention
For problems of the prior art, it is an object of the invention to provide the impermeable coating that a kind of adhesion property is excellent, use inorganic acid ester as suspended solvents, chlorosulfonated polyethylene is produced by suspension process, thus preparing coating have prominent wearability, proof stress crack resistence, low-temperature flexibility be good and excellent heat resistance.
Technical scheme is as follows:
The impermeable coating that a kind of adhesion property is excellent, it is characterised in that specifically include following steps:
(1) bentonite base material processed: sodium bentonite and water are mixed according to weight ratio 1:10, the cross-linked polyethylene resin of 12-15% and the ferric oxide red powder of 4-6% is added in mixture, with the rotating speed high-speed stirred 4-5h of 1500rpm-2000rpm, stir into bentonite base material;
(2) chlorosulfonated polyethylene processed: take suspended solvents and chlorinated polyethylene powder according to weight ratio 1:5; chlorinated polyethylene powder is realized chlorosulfonation by dispersed with stirring in suspended solvents; pass in solution under inert gas shielding; add the benzoyl peroxide of 2-4% and the pyridine of 0.6-0.8%; control reaction temperature 70-80 ° of C, response time 40-50min, suspended solvents is recovered by filtration; material dewatering, to washings pH > 6, is then dried by filter cake use water cyclic washing;
(3) fusion-grafting pelletize: take bentonite base material and chlorosulfonated polyethylene mixing according to percentage by weight 3:1, add the antioxidant 1010 of oxidation diisopropylbenzene (DIPB), the phenolic resin of 2-4% and 0.3-0.5% that mixture weight percentage ratio is 0.3-0.5%, double screw extruder controls temperature be 150-160 DEG C and carry out melting graft reaction, extrusion pelletize.
Further, in described step (2), suspended solvents is that carbonic ester and phosphate ester are according to the weight ratio 2:3 mixture formed.
Further, in described step (2), noble gas is nitrogen or argon.
The using method of the impermeable coating that a kind of adhesion property is excellent, it is characterized in that, above-mentioned gained powdery paints is carried out application with electrostatic spray, 25-35min is toasted under 190-200 degree, then sample is put into heat-insulation soaking certain time in the hot water of 86-88 DEG C, complete cross-linking reaction, cool down film forming.
The invention have the benefit that
The present invention uses carbonate-based solvent safety non-pollution, is green and environment-friendly solvent, adopt suspension method chlorosulfonation technique solve solid phase method production process exists dust is many and reactor off-gas difficult treatment and the problem such as alkali consumption is big;Being conducive to when carrying out chlorosulfonation going deep into carrying out inside chlorinated polyethylene, react abundant, uniform, easily controllable, properties of product are stable, excellent.
The coating that the present invention prepares has prominent wearability, proof stress crack resistence, low-temperature flexibility be good and excellent heat resistance, suspended solvents enables thermoplastic molecular resin hydrolytic crosslinking itself, while increasing its corrosion resistance, also its adhesion property with bentonite base material is made to be greatly improved, the suspended solvents abundant recovery of method by direct isolated by filtration, cost declines.
The present invention adopts the rotating speed high-speed stirred of 1500rpm-2000rpm can be effectively prevented pore, slag inclusion phenomenon, gained coating carries out application with electrostatic spray, heat-insulation soaking certain time is put in hot water after baking, complete cross-linking reaction, cooling film forming, be suitable for large-scale industrial production, simple to operate efficiently.
Detailed description of the invention
Following synthesis example is used for further illustrating the present invention, but is not intended to limit the present invention.
Embodiment 1
The impermeable coating that a kind of adhesion property is excellent, it is characterised in that specifically include following steps:
(1) bentonite base material processed: sodium bentonite and water are mixed according to weight ratio 1:10, adds the cross-linked polyethylene resin of 12% and the ferric oxide red powder of 4% in mixture, with the rotating speed high-speed stirred 5h of 1500rpmrpm, stirs into bentonite base material;
(2) chlorosulfonated polyethylene processed: take suspended solvents and chlorinated polyethylene powder according to weight ratio 1:5; chlorinated polyethylene powder is realized chlorosulfonation by dispersed with stirring in suspended solvents; pass in solution under inert gas shielding; add the benzoyl peroxide of 2% and the pyridine of 0.6%; control reaction temperature 70 ° of C, response time 40min, suspended solvents is recovered by filtration; material dewatering, to washings pH > 6, is then dried by filter cake use water cyclic washing;
(3) fusion-grafting pelletize: take bentonite base material and chlorosulfonated polyethylene mixing according to percentage by weight 3:1, add mixture weight percentage ratio be 0.3% oxidation diisopropylbenzene (DIPB), 2% phenolic resin and 0.3% antioxidant 1010, double screw extruder controls temperature be 150 DEG C and carry out melting graft reaction, extrusion pelletize.
Further, in described step (2), suspended solvents is that carbonic ester and phosphate ester are according to the weight ratio 2:3 mixture formed.
Further, in described step (2), noble gas is nitrogen or argon.
The using method of the impermeable coating that a kind of adhesion property is excellent, it is characterised in that above-mentioned gained powdery paints is carried out application with electrostatic spray, 25min is toasted under 190 degree, then sample is put into heat-insulation soaking certain time in the hot water of 86 DEG C, completes cross-linking reaction, cool down film forming.
Embodiment 2
The impermeable coating that a kind of adhesion property is excellent, it is characterised in that specifically include following steps:
(1) bentonite base material processed: sodium bentonite and water are mixed according to weight ratio 1:10, adds the cross-linked polyethylene resin of 13% and the ferric oxide red powder of 5% in mixture, with the rotating speed high-speed stirred 4.5h of 1800rpm, stirs into bentonite base material;
(2) chlorosulfonated polyethylene processed: take suspended solvents and chlorinated polyethylene powder according to weight ratio 1:5; chlorinated polyethylene powder is realized chlorosulfonation by dispersed with stirring in suspended solvents; pass in solution under inert gas shielding; add the benzoyl peroxide of 3% and the pyridine of 0.7%; control reaction temperature 75 ° of C, response time 45min, suspended solvents is recovered by filtration; material dewatering, to washings pH > 6, is then dried by filter cake use water cyclic washing;
(3) fusion-grafting pelletize: take bentonite base material and chlorosulfonated polyethylene mixing according to percentage by weight 3:1, add mixture weight percentage ratio be 0.4% oxidation diisopropylbenzene (DIPB), 3% phenolic resin and 0.4% antioxidant 1010, double screw extruder controls temperature be 155 DEG C and carry out melting graft reaction, extrusion pelletize.
Further, in described step (2), suspended solvents is that carbonic ester and phosphate ester are according to the weight ratio 2:3 mixture formed.
Further, in described step (2), noble gas is nitrogen or argon.
The using method of the impermeable coating that a kind of adhesion property is excellent, it is characterised in that above-mentioned gained powdery paints is carried out application with electrostatic spray, 30min is toasted under 150 degree, then sample is put into heat-insulation soaking certain time in the hot water of 87 DEG C, completes cross-linking reaction, cool down film forming.
Embodiment 3
The impermeable coating that a kind of adhesion property is excellent, it is characterised in that specifically include following steps:
(1) bentonite base material processed: sodium bentonite and water are mixed according to weight ratio 1:10, adds the cross-linked polyethylene resin of 15% and the ferric oxide red powder of 6% in mixture, with the rotating speed high-speed stirred 5h of 2000rpm, stirs into bentonite base material;
(2) chlorosulfonated polyethylene processed: take suspended solvents and chlorinated polyethylene powder according to weight ratio 1:5; chlorinated polyethylene powder is realized chlorosulfonation by dispersed with stirring in suspended solvents; pass in solution under inert gas shielding; add the benzoyl peroxide of 4% and the pyridine of 0.8%; control reaction temperature 80 ° of C, response time 50min, suspended solvents is recovered by filtration; material dewatering, to washings pH > 6, is then dried by filter cake use water cyclic washing;
(3) fusion-grafting pelletize: take bentonite base material and chlorosulfonated polyethylene mixing according to percentage by weight 3:1, add mixture weight percentage ratio be 0.5% oxidation diisopropylbenzene (DIPB), 4% phenolic resin and 0.5% antioxidant 1010, double screw extruder controls temperature be 160 DEG C and carry out melting graft reaction, extrusion pelletize.
Further, in described step (2), suspended solvents is that carbonic ester and phosphate ester are according to the weight ratio 2:3 mixture formed.
Further, in described step (2), noble gas is nitrogen or argon.
The using method of the impermeable coating that a kind of adhesion property is excellent, it is characterised in that above-mentioned gained powdery paints is carried out application with electrostatic spray, 35min is toasted under 200 degree, then sample is put into heat-insulation soaking certain time in the hot water of 88 DEG C, completes cross-linking reaction, cool down film forming.

Claims (4)

1. the impermeable coating that an adhesion property is excellent, it is characterised in that specifically include following steps:
(1) bentonite base material processed: sodium bentonite and water are mixed according to weight ratio 1:10, the cross-linked polyethylene resin of 12-15% and the ferric oxide red powder of 4-6% is added in mixture, with the rotating speed high-speed stirred 4-5h of 1500rpm-2000rpm, stir into bentonite base material;
(2) chlorosulfonated polyethylene processed: take suspended solvents and chlorinated polyethylene powder according to weight ratio 1:5; chlorinated polyethylene powder is realized chlorosulfonation by dispersed with stirring in suspended solvents; pass in solution under inert gas shielding; add the benzoyl peroxide of 2-4% and the pyridine of 0.6-0.8%; control reaction temperature 70-80 ° of C, response time 40-50min, suspended solvents is recovered by filtration; material dewatering, to washings pH > 6, is then dried by filter cake use water cyclic washing;
(3) fusion-grafting pelletize: take bentonite base material and chlorosulfonated polyethylene mixing according to percentage by weight 3:1, add the antioxidant 1010 of oxidation diisopropylbenzene (DIPB), the phenolic resin of 2-4% and 0.3-0.5% that mixture weight percentage ratio is 0.3-0.5%, double screw extruder controls temperature be 150-160 DEG C and carry out melting graft reaction, extrusion pelletize.
2. the impermeable coating that a kind of adhesion property is excellent according to claim 1, it is characterised in that in described step (2), suspended solvents is that carbonic ester and phosphate ester are according to the weight ratio 2:3 mixture formed.
3. the impermeable coating that a kind of adhesion property is excellent according to claim 1, it is characterised in that in described step (2), noble gas is nitrogen or argon.
4. the using method of the impermeable coating of an adhesion property excellence, it is characterized in that, above-mentioned gained powdery paints is carried out application with electrostatic spray, 25-35min is toasted under 190-200 degree, then sample is put into heat-insulation soaking certain time in the hot water of 86-88 DEG C, complete cross-linking reaction, cool down film forming.
CN201410825199.1A 2014-12-27 2014-12-27 A kind of impermeable coating that adhesion property is excellent Active CN105802352B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101942153A (en) * 2010-10-22 2011-01-12 南京长江涂料有限公司 Single-component chlorosulfonated polyethylene anticorrosive paint and preparation method thereof
CN102993836A (en) * 2012-11-23 2013-03-27 高凡 Preparation method of novel aqueous acrylic acid modified high chlorinated polyethylene anticorrosive coating
US20130274360A1 (en) * 2012-04-12 2013-10-17 Lanxess Elastomers B.V. Activated resol cure rubber composition
CN104194537A (en) * 2014-09-25 2014-12-10 芜湖县双宝建材有限公司 Anti-impact and anti-corrosion coating

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101942153A (en) * 2010-10-22 2011-01-12 南京长江涂料有限公司 Single-component chlorosulfonated polyethylene anticorrosive paint and preparation method thereof
US20130274360A1 (en) * 2012-04-12 2013-10-17 Lanxess Elastomers B.V. Activated resol cure rubber composition
CN102993836A (en) * 2012-11-23 2013-03-27 高凡 Preparation method of novel aqueous acrylic acid modified high chlorinated polyethylene anticorrosive coating
CN104194537A (en) * 2014-09-25 2014-12-10 芜湖县双宝建材有限公司 Anti-impact and anti-corrosion coating

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Effective date of registration: 20190730

Address after: 222000 Luoyang Industrial Agglomeration Area, Dunshang Town, Ganyu District, Lianyungang City, Jiangsu Province

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