CN105800445A - Empty container dedicated single-double box lifting appliance - Google Patents

Empty container dedicated single-double box lifting appliance Download PDF

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Publication number
CN105800445A
CN105800445A CN201410851991.4A CN201410851991A CN105800445A CN 105800445 A CN105800445 A CN 105800445A CN 201410851991 A CN201410851991 A CN 201410851991A CN 105800445 A CN105800445 A CN 105800445A
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rotating
horizontally
lock
rod
lock mechanism
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CN201410851991.4A
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CN105800445B (en
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陈俞璇
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Zhangjiagang Keyes Machinery Co Ltd
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Zhangjiagang Keyes Machinery Co Ltd
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Abstract

The invention discloses an empty container dedicated single-double box lifting appliance. The lifting appliance comprises fixing beams, telescopic beams, an end part spin lock mechanism arranged at the end part of each telescopic beam, middle spin lock mechanisms arranged at the middle parts of the fixing beams through sliding rails and driven by a push rod mechanism, and a laser ranging sensor arranged between the middle pin lock mechanisms; each of the end part spin lock mechanisms and the middle spin lock mechanisms is provided with an infrared inductor corresponding to a container body; a rotating oil cylinder of each end part spin lock mechanism comprises an internal helical gear and an external helical gear which are meshed with each other; a gearbox of a telescopic mechanism comprises a two-stage unfolding type gear mechanism. By adopting the laser ranging sensor to control the separation distance between two boxes and adopting the infrared sensor for a container contacting signal, the control precision is high; through adopting the internal helical gear mechanism and the external helical gear mechanism, the rotating oil cylinder is convenient to position, large in output torque and long in service life; the gearbox adopts the two-stage unfolding type gear mechanism, so that the speed ratio is small, and the resistance is small when a hydraulic motor is dragged; and the whole weight is light.

Description

A kind of special single double-box hanger of empty container
Technical field
The present invention relates to a kind of container spreader, particularly to the lightweight list double-box hanger that a kind of empty container is special.
Background technology
Suspender is the critical component of container crane, and the quality and reliability of suspender directly affects the performance of crane.Removable double-box hanger is the container spreader a kind of in hgher efficiency of world container suspender manufacturing industry general development in recent years, it is except the repertoire possessing ordinary telescopic suspender, also can load and unload two 20 forty equivalent unit 40s simultaneously and their longitudinal spacing can be adjusted at any time neatly, to adapt to the requirement to 20 forty equivalent unit 40 longitudinal direction spacings of Container Yard, platform trailer and container ship, this has been considerably improved the efficiency of loading and unloading of suspender, thus deeply by the welcome of modern container terminal.
Removable double-box hanger is operated in two basic status, i.e. single case duty and double; two case duty.The operation of single case duty is identical with ordinary telescopic suspender, it by conversion extensible canopy length to adapt to 20 feet, the handling operation of 40 forty equivalent unit 40s;When being in double; two case duty, suspender realizes double; two box function by the stretching out of twist lock of the middle part twist lock case of setting.
Existing single double-box hanger is substantially and forms for fully loaded container designs, therefore generally has the deficiencies such as structure complexity, weight are big, and can not effectively control two container direct spacing during double; two box like state;In addition, conventional single double-box hanger is when single double; two case switchings and twist lock control, the control structure axially or radially torsion adopted is relatively big and causes that service life is generally relatively low, and can not effectively judge whether twist lock embeds or the lockhole of the container that comes off, thus rotate twist lock and sling container time be easily caused the unsafe conditions such as drawing and occur.
It is not specifically designed for single double; two case special hangers of empty container design at present on the market, and the container spreader of routine has above-mentioned many weak points, exposes more defect when being especially adapted for use in single double; two case handling of empty van.Therefore, a kind of can single double-box hanger of efficient stable and long service life, the light weight list double-box hanger in particular for empty van design needs appearance badly, to meet user's demand for empty van handling.
Summary of the invention
For solving above-mentioned technical problem, the invention provides a kind of special single double-box hanger of Single Container, to meet the user's single double; two case handling requirements to empty container, it is provided that handling precision and efficiency and suspender service life.
For reaching above-mentioned purpose, technical scheme is as follows:
A kind of special single double-box hanger of empty container, including:
Fixing beam, and it is arranged on the extensible canopy on described fixing beam by telescoping mechanism, described extensible canopy is flexible along described fixing beam to two ends;
The end of extensible canopy described in every side is provided with end rotating lock mechanism, and is arranged at the middle part rotating lock mechanism in the middle part of described fixing beam by slide rail, and described middle part rotating lock mechanism is driven to regulate spacing along described slide rail by transfer bar mechanism;
It is provided with laser range sensor, for the relative spacing accurately measured between the rotating lock mechanism of described middle part between the rotating lock mechanism of described middle part;
Described end rotating lock mechanism and middle part rotating lock mechanism are respectively provided with the infrared inductor of corresponding container body, for case signal sympathetically;
Described end rotating lock mechanism includes the rotary oil cylinder being positioned at middle part, and two link rods that the direction of motion that driven by described rotary oil cylinder is contrary, the other end of described link rod is connected to twist lock respectively through rotating shaft, and described twist lock horizontally rotates with vertically disposed described rotating shaft for axle center;Described rotary oil cylinder includes intermeshing internal screw tooth and external spiral tooth, and described external spiral tooth is connected to described link rod, to provide the constant anglec of rotation and output moment of torsion;
Described telescoping mechanism includes the hydraulic motor being positioned at described fixing beam one end, is positioned at the driven sprocket of the described fixing beam other end, and the change speed gear box of described hydraulic motor is connected by roller chain with described driven sprocket;Described change speed gear box includes two-stage expansion gear mechanism, and wherein one-level expansion gear mechanism is directly connected with described hydraulic motor, being connected by connecting shaft between two-stage expansion gear mechanism, described roller chain is socketed on described one-level expansion gear mechanism and driven sprocket.
Wherein, described middle part rotating lock mechanism is four be separately provided, and four twist locks respectively at end are mutually corresponding, and it is connected to become one group relative to the described middle part rotating lock mechanism of wherein two twist locks in one end by regulating beam, described in two groups, middle part rotating lock mechanism drives respectively through described transfer bar mechanism, and synchronizes to two ends or synchronizing moving to the inside along described slide rail.
Wherein, described transfer bar mechanism includes the cylinder being respectively arranged at described fixing beam two ends, by the piston rod of described air cylinder driven, and the upper push-rod driven by described piston rod;Also including lower push-rod, described lower push-rod is connected with described upper push-rod to realize linking by push rod bindiny mechanism, and described lower push-rod and described adjustment beam are fixed and be connected to drive described adjustment sill bolt to move described middle part rotating lock mechanism to two ends or synchronizing moving to the inside.
Wherein, middle part rotating lock mechanism includes:
The top fixed installation of side plate described in the framework being made up of side plate and top board, described top board and both sides;
Described top board is provided with vertical lift driving mechanism, by line slideway, rotating mechanism is installed between described side plate, described vertical lift driving mechanism is connected with described rotating mechanism by quick-connect block, and drives described rotating mechanism to lift along described line slideway vertical line;
Described rotating mechanism includes twist lock, drives the rotating shaft that described twist lock horizontally rotates, and drives what described rotating shaft horizontally rotated to horizontally rotate driving mechanism;
Described rotating shaft is radially horizontally installed with block tongue, described in horizontally rotate one end of driving mechanism and be horizontally disposed with the U-shaped clamping nozzle of corresponding described block tongue, described block tongue is snapped in described U-shaped clamping nozzle and is rotationally connected by bearing pin;
The described other end horizontally rotating driving mechanism has been horizontally disposed with snap ring, its be rotatably set in one vertically disposed ship and resell on another market on;
The side of described twist lock is provided with limit switch, and described limit switch is when touching container body, and described twist lock is rotational lock under the described driving horizontally rotating driving mechanism.
Wherein, described rotating mechanism has the housing lifted along described line slideway, described twist lock, rotating shaft and horizontally rotate driving mechanism and be installed in described housing, described housing is connected by described quick-connect block is vertical with described vertical lift driving mechanism, and described rotating shaft and ship and resell on another market and be vertically mounted in described housing, described twist lock is arranged on one end of described rotating shaft and stretches out described housing, described in horizontally rotate the two ends of driving mechanism be respectively connecting to described in ship and resell on another market and the block tongue of rotating shaft.
Wherein, the telescopic end of described vertical lift driving mechanism is provided with pull bar, the other end of described pull bar is provided with block tongue, and above the housing of described rotating mechanism, corresponding described block tongue is provided with U-shaped clamping nozzle, and described block tongue is quickly connected with described U-shaped clamping nozzle by bearing pin and is formed described quick-connect block.
By technique scheme, a kind of special single double-box hanger of empty container provided by the invention, it is realizing on the basis of the double; two case handling of basic 20 chis, 40 chis, 45 chi list casees and 20 chis, also has following usefulness:
1. double; two case spacing control to adopt laser range sensor, can in real time by the transmission of double; two case spacing data to driver's cabin, enable driver to grasp the change of pair case spacing in time, accurately, it is to avoid the defect that distance controlling error that manual observation brings is big;
2. for driving the rotary oil cylinder of end rotating lock mechanism to adopt internal and external screw gear mechanism, not only position conveniently, and activity in the set point of twist lock can be guaranteed all the time, and output moment of torsion is big, long service life;
3. the telescoping mechanism for driving extensible canopy to move, its change speed gear box adopts two grades of expansion gear mechanisms, has speed ratio little, and the advantage that during passive towing hydraulic motor, resistance is little;
4. during single double; two case switching, middle part rotating lock mechanism adopts vertical lifting mechanism, it is possible to makes the twist lock stress at middle part all the time on same centrage, will not produce torsion axially or radially, has been effectively ensured the service life of middle part rotating lock mechanism;
5. the present invention is on the whole owing to being design for empty van, therefore has the advantage that overall weight is light, and it case signal and adopts infrared sensor to sense, and controls locking and the disengaging of twist lock, has the advantage that case twist lock control accuracy is high.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below.
Fig. 1 is the main TV structure schematic diagram of the special single double-box hanger of a kind of empty container disclosed in the embodiment of the present invention;
Fig. 2 is the plan structure schematic diagram of the special single double-box hanger of a kind of empty container disclosed in the embodiment of the present invention;
Fig. 3 is the main TV structure schematic diagram of the middle part rotating lock mechanism disclosed in the embodiment of the present invention.
In figure, numeral represents:
11. fixing beam 12. extensible canopy 13. end rotating lock mechanism
14. rotating lock mechanism 16. slide rail in the middle part of rotary oil cylinder 15.
17. hydraulic motor 18. change speed gear box 19. roller chain
20. driven sprocket 21. cylinder 22. piston rod
23. upper push-rod 24. lower push-rod 25. push rod bindiny mechanism
26. regulate beam 27. rotating shaft 28. link rod
31. side plate 32. top board 33. vertical lift driving mechanism
34. rotating mechanism 35. line slideway 36. quick-connect block
37. horizontally rotate driving mechanism 38. rotating shaft 39.U type clamping nozzle
40. block tongue 41. bearing pin 42. twist lock
43. infrared sensor 44. pull bar 45. is shipped and resell on another market
46. snap ring
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
Referring to figs. 1 to 3, the special single double-box hanger of empty container provided by the invention, including:
Fixing beam 11, and it is arranged on the extensible canopy 12 on fixing beam 11 by telescoping mechanism, extensible canopy 12 is flexible along fixing beam 11 to two ends;
The end of every side extensible canopy 12 is provided with end rotating lock mechanism 13, and is arranged at the middle part rotating lock mechanism 15 in the middle part of fixing beam 11 by slide rail 16, and middle part rotating lock mechanism 15 is driven to regulate spacing along slide rail 16 by transfer bar mechanism;
It is provided with laser range sensor between the rotating lock mechanism 15 of middle part, for the relative spacing accurately measured between the rotating lock mechanism 15 of middle part, when being used for double; two case handling, the distance of relative movement between double; two case is measured by laser range sensor, and in real time by double; two case spacing data transmission to driver's cabin, driver is enable to grasp the change of double; two case spacing in time, accurately, it is to avoid the defect that distance controlling error that manual observation brings is big;
End rotating lock mechanism 13 and middle part rotating lock mechanism 15 are respectively provided with the infrared inductor 43 of corresponding container body, for case signal sympathetically, when carrying out empty van handling, only sense case signal by infrared inductor 43, control centre just controls corresponding driving mechanism and drives twist lock 42 to rotate and locked by empty van, it is to avoid the unsafe conditions such as the drawing caused because of maloperation occur;
End rotating lock mechanism 13 includes the rotary oil cylinder 14 being positioned at middle part, and two link rods 28 that the direction of motion that driven by rotary oil cylinder 14 is contrary, the other end of link rod 28 is connected to twist lock respectively through rotating shaft 27, and twist lock horizontally rotates with vertically disposed rotating shaft 27 for axle center;Rotary oil cylinder 14 includes intermeshing internal screw tooth and external spiral tooth, external spiral tooth is connected to link rod 28, to provide the constant anglec of rotation and output moment of torsion, design by having the rotary oil cylinder 14 of internal and external screw gear mechanism, not only position conveniently, and can guarantee activity in the set point of twist lock all the time, and output moment of torsion is big, long service life;
Telescoping mechanism includes the hydraulic motor 17 being positioned at fixing beam 11 one end, is positioned at the driven sprocket 20 of fixing beam 11 other end, and the change speed gear box 18 of hydraulic motor 17 is connected by roller chain 19 with driven sprocket 20;Change speed gear box 18 includes two-stage expansion gear mechanism, and wherein one-level expansion gear mechanism is directly connected with hydraulic motor 17, connected by connecting shaft between two-stage expansion gear mechanism, roller chain 19 is socketed on one-level expansion gear mechanism and driven sprocket 20, the telescopic drive of extensible canopy 12 it is used for by 18 2 grades of expansion gear mechanism designs of change speed gear box, there is speed ratio little, and the advantage that during passive towing hydraulic motor 17, resistance is little.
Wherein, middle part rotating lock mechanism 15 is four be separately provided, and four twist locks respectively at end are mutually corresponding, and it is connected to become one group relative to the middle part rotating lock mechanism 15 of wherein two twist locks in one end by regulating beam 26, in the middle part of in the of two groups, rotating lock mechanism 15 drives respectively through transfer bar mechanism, and synchronizes to two ends or synchronizing moving to the inside along slide rail 16.
Wherein, transfer bar mechanism includes the cylinder 21 being respectively arranged at fixing beam 11 two ends, cylinder 21 piston rod 22 driven, and the upper push-rod 23 driven by piston rod 22;Also including lower push-rod 24, lower push-rod 24 is connected with upper push-rod 23 to realize linkage by push rod bindiny mechanism 25, and lower push-rod 24 regulates in the middle part of beam 26 drive rotating lock mechanism 15 to two ends or synchronizing moving to the inside with regulating beam 26 fixing connection to drive.
Wherein, with reference to Fig. 3, middle part rotating lock mechanism 15 includes:
The framework being made up of side plate 31 and top board 32, the top of top board 32 and both sides side plate 31 fixedly mounts;
Top board 32 is provided with vertical lift driving mechanism 33, by line slideway 35, rotating mechanism 34 is installed between side plate 31, vertical lift driving mechanism 33 is connected with rotating mechanism 34 by quick-connect block, and drives rotating mechanism 34 linearly guide rail 35 vertical line to lift;
Rotating mechanism 34 includes twist lock 42, drive rotating shaft 38 that twist lock 42 horizontally rotates, and drive shaft 38 horizontally rotate horizontally rotate driving mechanism 37;
Radially being horizontally installed with block tongue 40 in rotating shaft 38, the one end horizontally rotating driving mechanism 37 is horizontally disposed with the U-shaped clamping nozzle 39 of corresponding block tongue 40, and block tongue 40 is snapped in U-shaped clamping nozzle 39 and is rotationally connected by bearing pin 41;
The other end horizontally rotating driving mechanism 37 has been horizontally disposed with snap ring 46, and it is rotatably set in one and vertically disposed ships and resell on another market on 45;
The side of twist lock 42 is provided with limit switch, and limit switch is when touching container body, and twist lock 42 is rotational lock under the driving horizontally rotating driving mechanism 37;
When carrying out single double; two case switching, middle part rotating lock mechanism 15 adopts vertical lifting mechanism, it is possible to makes twist lock 42 stress at middle part all the time on same centrage, will not produce torsion axially or radially, has been effectively ensured the service life of middle part rotating lock mechanism 15.
Wherein, rotating mechanism 34 has the housing of linearly guide rail 35 lifting, twist lock 42, rotating shaft 38 and horizontally rotate driving mechanism 37 and be installed in housing, housing is connected by quick-connect block 36 is vertical with vertical lift driving mechanism 33, and rotating shaft 38 and ship and resell on another market and 45 be vertically mounted in housing, twist lock 42 is arranged on one end of rotating shaft 38 and stretches out housing, horizontally rotates the two ends of driving mechanism 37 and is respectively connecting to ship and resell on another market the block tongue 40 of 45 and rotating shaft 38.
Wherein, the telescopic end of vertical lift driving mechanism 33 is provided with pull bar 44, and the other end of pull bar 44 is provided with block tongue, and above the housing of rotating mechanism 34, corresponding block tongue is provided with U-shaped clamping nozzle, and block tongue is quickly connected with U-shaped clamping nozzle by bearing pin and is formed quick-connect block 36.
It is designed additionally, due to the present invention is specific to empty van handling, therefore there is the advantage that overall weight is light, it is provided that it is in the handling of the occasions such as harbour.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.The multiple amendment of above-described embodiment be will be apparent from for those skilled in the art, and generic principles defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.

Claims (6)

1. the special single double-box hanger of empty container, it is characterised in that including:
Fixing beam, and it is arranged on the extensible canopy on described fixing beam by telescoping mechanism, described extensible canopy is flexible along described fixing beam to two ends;
The end of extensible canopy described in every side is provided with end rotating lock mechanism, and is arranged at the middle part rotating lock mechanism in the middle part of described fixing beam by slide rail, and described middle part rotating lock mechanism is driven to regulate spacing along described slide rail by transfer bar mechanism;
It is provided with laser range sensor, for the relative spacing accurately measured between the rotating lock mechanism of described middle part between the rotating lock mechanism of described middle part;
Described end rotating lock mechanism and middle part rotating lock mechanism are respectively provided with the infrared inductor of corresponding container body, for case signal sympathetically;
Described end rotating lock mechanism includes the rotary oil cylinder being positioned at middle part, and two link rods that the direction of motion that driven by described rotary oil cylinder is contrary, the other end of described link rod is connected to twist lock respectively through rotating shaft, and described twist lock horizontally rotates with vertically disposed described rotating shaft for axle center;Described rotary oil cylinder includes intermeshing internal screw tooth and external spiral tooth, and described external spiral tooth is connected to described link rod, to provide the constant anglec of rotation and output moment of torsion;
Described telescoping mechanism includes the hydraulic motor being positioned at described fixing beam one end, is positioned at the driven sprocket of the described fixing beam other end, and the change speed gear box of described hydraulic motor is connected by roller chain with described driven sprocket;Described change speed gear box includes two-stage expansion gear mechanism, and wherein one-level expansion gear mechanism is directly connected with described hydraulic motor, being connected by connecting shaft between two-stage expansion gear mechanism, described roller chain is socketed on described one-level expansion gear mechanism and driven sprocket.
2. a kind of special single double-box hanger of empty container according to claim 1, it is characterized in that, described middle part rotating lock mechanism is four be separately provided, and four twist locks respectively at end are mutually corresponding, and it is connected to become one group relative to the described middle part rotating lock mechanism of wherein two twist locks in one end by regulating beam, described in two groups, middle part rotating lock mechanism drives respectively through described transfer bar mechanism, and synchronizes to two ends or synchronizing moving to the inside along described slide rail.
3. a kind of special single double-box hanger of empty container according to claim 2, it is characterised in that described transfer bar mechanism includes the cylinder being respectively arranged at described fixing beam two ends, by the piston rod of described air cylinder driven, and the upper push-rod driven by described piston rod;Also including lower push-rod, described lower push-rod is connected with described upper push-rod to realize linking by push rod bindiny mechanism, and described lower push-rod and described adjustment beam are fixed and be connected to drive described adjustment sill bolt to move described middle part rotating lock mechanism to two ends or synchronizing moving to the inside.
4. the special single double-box hanger of a kind of empty container according to any one of claims 1 to 3, it is characterised in that described middle part rotating lock mechanism includes:
The top fixed installation of side plate described in the framework being made up of side plate and top board, described top board and both sides;
Described top board is provided with vertical lift driving mechanism, by line slideway, rotating mechanism is installed between described side plate, described vertical lift driving mechanism is connected with described rotating mechanism by quick-connect block, and drives described rotating mechanism to lift along described line slideway vertical line;
Described rotating mechanism includes twist lock, drives the rotating shaft that described twist lock horizontally rotates, and drives what described rotating shaft horizontally rotated to horizontally rotate driving mechanism;
Described rotating shaft is radially horizontally installed with block tongue, described in horizontally rotate one end of driving mechanism and be horizontally disposed with the U-shaped clamping nozzle of corresponding described block tongue, described block tongue is snapped in described U-shaped clamping nozzle and is rotationally connected by bearing pin;
The described other end horizontally rotating driving mechanism has been horizontally disposed with snap ring, its be rotatably set in one vertically disposed ship and resell on another market on;
The side of described twist lock is provided with limit switch, and described limit switch is when touching container body, and described twist lock is rotational lock under the described driving horizontally rotating driving mechanism.
5. a kind of special single double-box hanger of empty container according to claim 4, it is characterized in that, described rotating mechanism has the housing lifted along described line slideway, described twist lock, rotating shaft and horizontally rotate driving mechanism and be installed in described housing, described housing is connected by described quick-connect block is vertical with described vertical lift driving mechanism, and described rotating shaft and ship and resell on another market and be vertically mounted in described housing, described twist lock is arranged on one end of described rotating shaft and stretches out described housing, ship and resell on another market and the block tongue of rotating shaft described in being respectively connecting in the described two ends horizontally rotating driving mechanism.
6. a kind of special single double-box hanger of empty container according to claim 5, it is characterized in that, the telescopic end of described vertical lift driving mechanism is provided with pull bar, the other end of described pull bar is provided with block tongue, above the housing of described rotating mechanism, corresponding described block tongue is provided with U-shaped clamping nozzle, and described block tongue is quickly connected with described U-shaped clamping nozzle by bearing pin and is formed described quick-connect block.
CN201410851991.4A 2014-12-31 2014-12-31 A kind of dedicated single double-box hanger of empty container Active CN105800445B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108408566A (en) * 2018-05-17 2018-08-17 张家港凯斯机械有限公司 It is a kind of that there is the suspender for lifting convertible suspension hook

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EP1680350B1 (en) * 2003-07-17 2011-03-16 Nigel Chattey Crane apparatus equipped with container security scanning system
CN204384682U (en) * 2014-12-31 2015-06-10 张家港凯斯机械有限公司 The special single double-box hanger of a kind of empty container

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2373421Y (en) * 1999-04-16 2000-04-12 张占成 Three generation double-container sling for container
CN2457106Y (en) * 2000-12-28 2001-10-31 天津塘沽联发科贸有限公司 Telescopic mechanism of medium twist lock of container double hosit
EP1680350B1 (en) * 2003-07-17 2011-03-16 Nigel Chattey Crane apparatus equipped with container security scanning system
CN201161875Y (en) * 2007-11-13 2008-12-10 上海明路绳网索具有限公司 Collection card laser contraposition and spreader control installation under travelling bridge
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108408566A (en) * 2018-05-17 2018-08-17 张家港凯斯机械有限公司 It is a kind of that there is the suspender for lifting convertible suspension hook
CN108408566B (en) * 2018-05-17 2023-11-14 江苏凯斯智能装备科技有限公司 Lifting appliance with lifting turnover lifting hook

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