CN105800363B - Jockey pulley, applicable coiled material and coiled material lossless transmission method - Google Patents

Jockey pulley, applicable coiled material and coiled material lossless transmission method Download PDF

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Publication number
CN105800363B
CN105800363B CN201510309376.5A CN201510309376A CN105800363B CN 105800363 B CN105800363 B CN 105800363B CN 201510309376 A CN201510309376 A CN 201510309376A CN 105800363 B CN105800363 B CN 105800363B
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China
Prior art keywords
roller
coiled material
face
jockey pulley
protrusion
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CN201510309376.5A
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CN105800363A (en
Inventor
李秉钧
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Guangzhou OED Technologies Co Ltd
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Guangzhou OED Technologies Co Ltd
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Priority to CN201510309376.5A priority Critical patent/CN105800363B/en
Priority to PCT/CN2016/084637 priority patent/WO2016192661A1/en
Publication of CN105800363A publication Critical patent/CN105800363A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers

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  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

The invention discloses a kind of jockey pulley, applicable coiled material and coiled material lossless transmission methods.The jockey pulley includes the first roller and the second roller;The roll surface of two rollers includes the clamping face positioned at the tension face at middle part and positioned at tension face two sides, and the roller diameter of the first roller tension face region is less than the roller diameter of clamping face region by skiving, thus in tension face shape cyclization around the relief groove in tension face;The clamping face of first roller and the second roller is relative to each other.Coiled material includes being located in the middle effective coverage and being located at effective coverage two sides inactive area, and the width of effective coverage is less than or equal to the decompression groove width of the first roller.Coiled material lossless transmission method is the method transmitted using mentioned strain roller to above-mentioned coiled material.Compared with prior art, the coiled material transmitted using jockey pulley of the present invention will not cause the structural plane made to generate defect because contacting with the first roller.

Description

Jockey pulley, applicable coiled material and coiled material lossless transmission method
Technical field
The invention belongs to web transport fields, it is more particularly related to a kind of jockey pulley, applicable coiled material and volume Material lossless transmission method.
Background technique
In roll-to-roll device path, to make coiled material obtain stable tension, that setting is in contact with coiled material is just had to Power roller.Jockey pulley is generally employed in pairs, and coiled material passed around formation S type between up-down rollers, therefore was also S roller.
Two roll surfaces of existing jockey pulley are usually all in direct contact with one another, therefore when tension is larger, are easy to coiled material Structural plane cause subtle disruption, lead to structure line broken circuit or open defect.In addition, clamping is in two avris inactive area of coiled material Jockey pulley, also tend to easily cause coiled material shift phenomenon because crystallized ability is bad.
In view of this, it is necessory to provide a kind of jockey pulley for being able to solve the above problem, applicable coiled material and coiled material without Damage transmission method.
Summary of the invention
It is an object of the invention to: a kind of jockey pulley that accurately can nondestructively transmit coiled material is provided, and provides and is suitable for The coiled material of this jockey pulley and the method for carrying out coiled material Lossless transport using this jockey pulley.
In order to achieve the above-mentioned object of the invention, the present invention provides a kind of jockey pulleys comprising the first roller and the second roller;It is described The roll surface of first roller includes the clamping face positioned at the tension face at middle part and positioned at tension face two sides, and the roller of tension face region is straight Diameter is less than the roller diameter of clamping face region by skiving, thus in tension face shape cyclization around the relief groove in tension face;The The roll surface of two rollers also includes the clamping face positioned at the tension face at middle part and positioned at tension face two sides, the clamping of the first roller and the second roller Face is relative to each other.
As a kind of improvement of jockey pulley of the present invention, the clamping face of first roller and the second roller passes through concave-convex clutch structure It is engaged each other.
As a kind of improvement of jockey pulley of the present invention, the roller diameter of the tension face region of second roller is equal to second The roller diameter of roller clamping face region.
As a kind of improvement of jockey pulley of the present invention, the concave-convex clutch structure include that position is corresponding and size adaptation it is convex It rises and pothole, protrusions is set in two rollers on the clamping face of any roller, pothole is correspondingly arranged on the clamping face of another roller;Or Protrusion is set to simultaneously at the different location of clamping face of two rollers, and pothole is correspondingly arranged on two roller clamping faces position corresponding with protrusion It sets.
As jockey pulley of the present invention it is a kind of improve the protrusion all set on the clamping face of same roller on when, raised is one Circle or the equidistant protrusion of two circles, pothole are a circle or the two equidistant potholes of circle;To shift to install between two circle protrusions, two circle potholes Also it corresponds to shift to install.
As a kind of improvement of jockey pulley of the present invention, when the protrusion is set to simultaneously on the clamping face of two rollers, on each roller Protrusion and pothole collectively form a circle or the two equidistant structures of circle, and to shift to install between the two equidistant structures of circle.
As a kind of improvement of jockey pulley of the present invention, the clamping face diameter of first roller and the second roller is equal.
As a kind of improvement of jockey pulley of the present invention, the depth of the relief groove is 1~3mm.
In order to achieve the above-mentioned object of the invention, the present invention also provides a kind of suitable for jockey pulley described in any of the above-described paragraph Coiled material comprising be located in the middle effective coverage and be located at effective coverage two sides inactive area, the width of the effective coverage is small In or equal to the first roller decompression groove width.
As a kind of improvement of coiled material of the present invention, the concave-convex clutch knot with jockey pulley is offered in the inactive area respectively The compatible perforation of structure.
In order to achieve the above-mentioned object of the invention, the present invention also provides a kind of coiled material lossless transmission methods comprising following step It is rapid:
1) prepare jockey pulley described in any of the above-described paragraph according to the size of coiled material to be transmitted, keep the width of relief groove not small In the effective coverage width of coiled material to be transmitted;Appropriate position is mounted on using jockey pulley as the jockey pulley in roll-to-roll device path It sets;
2) coiled material to be transmitted is placed between the first roller and the second roller so that the effective coverage in the middle part of coiled material to be transmitted with The relief groove of first roller is aligned;
3) transmission that roll-to-roll device carries out coiled material is opened.
As a kind of improvement of coiled material lossless transmission method of the present invention, before carrying out step 2), it is also necessary to be transmitted Perforation compatible with the concave-convex clutch structure of jockey pulley described in claim 2 is opened up in the inactive area of coiled material two sides;In step It is rapid 2) in coiled material to be transmitted is placed between the first roller and the second roller after, it is also necessary to allow its every side at least one perforation entangle it is recessed Protrusion set by convex occlusion structure, just can be carried out step 3).
Compared with prior art, the coiled material transmitted using jockey pulley of the present invention will not cause to have made because contacting with the first roller The structural plane of work generates defect, additionally it is possible to clamping and the occlusion of inactive area fixed and supported by clamping face, because This can be effectively prevented from while maintaining stable tension and coiled material occur and inside contract or shift phenomenon.
Detailed description of the invention
With reference to the accompanying drawings and detailed description, to jockey pulley of the present invention, applicable coiled material, coiled material lossless transmission method And its advantages are described in detail.Wherein:
Fig. 1 is the main view of jockey pulley first embodiment of the present invention in a state of use;
Fig. 2 is the side view of jockey pulley first embodiment of the present invention in a state of use;
Fig. 3 is the web construction schematic diagram suitable for jockey pulley first embodiment of the present invention;
Fig. 4 is the main view of jockey pulley second embodiment of the present invention in a state of use;
Fig. 5 is the side view of jockey pulley second embodiment of the present invention in a state of use;
Fig. 6 is the web construction schematic diagram suitable for jockey pulley second embodiment of the present invention.
Specific embodiment
In order to be more clear goal of the invention of the invention, technical solution and its advantageous effects, below in conjunction with attached drawing And specific embodiment, the present invention will be described in further detail.It should be understood that specific reality described in this specification Mode is applied just for the sake of explaining the present invention, is not intended to limit the present invention.
Fig. 1 and Fig. 2 are please referred to, the first embodiment of jockey pulley of the present invention includes the first roller 10 and the second roller 20.Wherein, The roll surface of first roller 10 includes the clamping face 14 positioned at the tension face 12 at middle part and positioned at 12 two sides of tension face, 12 place of tension face The roller diameter in region is less than the roller diameter in non-skiving region where clamping face 14 by skiving, thus in 12 shape of tension face cyclization Relief groove 15 around tension face 12, the depth of relief groove 15 are 1~3mm.The roll surface of second roller 20 also includes positioned at middle part Power face 22 and clamping face 24 positioned at 22 two sides of tension face, only the non-skiving of roller diameter of its 22 region of tension face and be equal to The roller diameter of 24 region of clamping face.Width (and the relief groove 15 in the tension face 12,22 of the first roller 10 and the second roller 20 Width) it is of same size or bigger with the effective coverage of coiled material 30 to be transmitted.
The clamping face 14,24 of first roller 10 and the second roller 20 is opposite to each other and diameter is equal.Two clampings of the first roller 10 It is respectively equipped with equidistant four protrusions 16 of a circle on face 14, is respectively equipped between circle etc. on two clamping faces 24 of the second roller 20 Away from four potholes 26, the position of protrusion 16 and pothole 26 is corresponding and size is adapted to, and realizes 10 He of the first roller to be collectively formed The concave-convex clutch structure of second roller 20 occlusion.
In the present embodiment, the first roller 10 is upper roller, and the second roller 20 is lower roll;But in other embodiments, first Roller 10 or lower roll, the second roller 20 are upper roller.
Referring to Fig. 3, the coiled material 30 suitable for jockey pulley first embodiment of the present invention is including effective coverage 32 and in vain Region 34, wherein effective coverage 32 and the tension face 12,22 of the first roller 10 and the second roller 20 are of same size or smaller, and two invalid Column perforation 36 compatible with the protrusion 16 of the first roller 10 is offered on region 34 respectively, the spacing between adjacent perforated 36 with The spacing of adjacent protrusion 16 is identical.
The Lossless transport of coiled material 30 can be carried out using jockey pulley of the present invention, the specific steps are that:
1) prepare the first roller 10 and the second roller 20 of the invention according to the size of coiled material 30 to be transmitted, by the first roller 10 and Two rollers 20 are mounted on required position as the jockey pulley in roll-to-roll device path;
2) it opens up in the two sides inactive area 34 of coiled material 30 to be transmitted and is mutually fitted with the concave-convex clutch structure of jockey pulley respectively The perforation 36 matched;
3) coiled material 30 to be transmitted is placed between the first roller 10 and the second roller 20, by every side, at least one perforation 36 is entangled The protrusion 16 of concave-convex clutch structure, so that the effective coverage 34 at 30 middle part of coiled material to be transmitted and the relief groove 15 of the first roller 10 are right Together;
4) transmission that roll-to-roll device carries out coiled material 30 is opened;In transmission process, coiled material 30 can be because of the positioning of perforation 36 Effect and keep equal with the first roller 10 and 20 revolving speed of the second roller, and be not in that coiled material 30 inside contracts or shift phenomenon;Meanwhile The presence of relief groove 15 supports coiled material 30 only from the tension face of the second roller 20, and structural plane is but because without contacting first It is convex to avoid structure line broken circuit, surface scratches or the surface made on coiled material without being destroyed for the tension face 12 of roller 10 The open defects such as point.
Fig. 4, Fig. 5 and Fig. 6 are please referred to, the second embodiment of jockey pulley of the present invention includes the first roller 10a and the second roller 20a.The structure of first roller 10a and the second roller 20a are essentially identical with first embodiment, also are provided with relief groove 15a and bumps are stung Structure is closed, is respectively equipped with the equidistant four protrusions 16a of two circles on different only two clamping face 14a of the first roller 10a, And two circle protrusion 16a miss one another 45 degree of settings;Therewith protrusion 16a correspondingly, on two clamping face 24a of the second roller 20a Also the equidistant four pothole 26a of two circles are respectively equipped with, and two circle pothole 26a also miss one another 45 degree of settings.Naturally, being suitable for The coiled material 30a of jockey pulley second embodiment also offers that two column are staggered equidistantly to be worn respectively on two inactive area 34a Hole 36a.In addition to the beneficial effect all with first embodiment, double concave-convex clutch structure can also make present embodiment Coiled material 30a in transmission obtains more preferably fixed effect.
It should be noted that, although the every circle protrusion or pothole of above-mentioned two embodiment are all provided at 4 on same roller It is a, but in other embodiments, roller, actual quantity and spacing where protrusion or pothole are all can be according to the straight of two rollers The parameter of diameter and coiled material 30,30a carries out appropriate adjustment.In addition, the diameter of two rollers can also be different, in this case, Protrusion set by two rollers and pothole quantity can make corresponding variation, only it is noted that guaranteeing between adjacent protrusion and adjacent pothole Away from equal, such as: the diameter of the first roller is smaller, only the half of the second roller diameter or when 3/4ths, the every circle of the first roller Protrusion can be reduced to 2 or 3,4 potholes are but still arranged in the second roller, that is, can guarantee that protrusion and pothole are still able to that This corresponds to occlusion.
In conclusion the coiled material 30 transmitted using jockey pulley of the present invention, 30a will not be produced due to contacting with the first roller 10,10a Raw structure planar defect, additionally it is possible to by clamping face 14,24,14a, 24a clamping and the occlusion of inactive area are obtained it is fixed with Support, thus can while maintaining stable tension, be effectively prevented from there is coiled material 30,30a is inside contracted or shift phenomenon.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula carries out change and modification appropriate.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to this Some modifications and changes of invention should also be as falling into the scope of the claims of the present invention.In addition, although this specification In use some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.

Claims (6)

1. a kind of jockey pulley for transmitting coiled material, including the first roller and the second roller, it is characterised in that: the roll surface of first roller includes Clamping face positioned at the tension face at middle part and positioned at tension face two sides, the roller diameter of tension face region are less than folder by skiving The roller diameter of face region is held, thus in tension face shape cyclization around the relief groove in tension face;The roll surface of second roller also includes The clamping face of clamping face positioned at the tension face at middle part and positioned at tension face two sides, the first roller and the second roller is relative to each other, to be passed Defeated coiled material is placed between the first roller and the second roller, and the roller diameter of the tension face region of second roller is pressed from both sides equal to the second roller The roller diameter of face region is held,
The clamping face of first roller and the second roller is engaged each other by concave-convex clutch structure;
The depth of the relief groove is 1~3mm;
The coiled material includes being located in the middle effective coverage and positioned at effective coverage two sides inactive area, the width of the effective coverage Degree is less than or equal to the decompression groove width of the first roller;
Perforation compatible with the concave-convex clutch structure is offered in the inactive area respectively.
2. jockey pulley according to claim 1, it is characterised in that: the concave-convex clutch structure includes position correspondence and size The protrusion and pothole of adaptation, protrusions are set in two rollers on the clamping face of any roller, and pothole is correspondingly arranged at the clamping of another roller On face;Or protrusion is set to simultaneously at the different location of clamping face of two rollers, pothole is correspondingly arranged on two roller clamping faces and protrusion Corresponding position.
3. jockey pulley according to claim 2, it is characterised in that: the protrusion is all on the clamping face of same roller When, protrusion is a circle or the equidistant protrusion of two circles, and pothole is a circle or the two equidistant potholes of circle, is set between two circle protrusions for dislocation It sets, two circle potholes also correspond to shift to install;When the protrusion is set to simultaneously on the clamping face of two rollers, protrusion on each roller and Pothole collectively forms a circle or the two equidistant structures of circle, and is to shift to install between the two equidistant structures of circle.
4. jockey pulley according to claim 1, it is characterised in that: the clamping face diameter phase of first roller and the second roller Deng.
5. a kind of coiled material lossless transmission method, it is characterised in that the following steps are included:
1) prepare jockey pulley described in any one of Claims 1-4 according to the size of coiled material to be transmitted, make the width of relief groove Not less than the effective coverage width of coiled material to be transmitted;It is mounted on jockey pulley as the jockey pulley in roll-to-roll device path suitably Position;
2) coiled material to be transmitted is placed between the first roller and the second roller, so that the effective coverage in the middle part of coiled material to be transmitted and first The relief groove of roller is aligned;
3) transmission that roll-to-roll device carries out coiled material is opened.
6. coiled material lossless transmission method according to claim 5, it is characterised in that: before carrying out step 2), it is also necessary to Wear compatible with the concave-convex clutch structure of jockey pulley described in claim 2 is opened up in the inactive area of coiled material two sides to be transmitted Hole;After coiled material to be transmitted is placed between the first roller and the second roller in step 2), it is also necessary to allow its every side at least one wear Protrusion set by concave-convex clutch structure is entangled in hole, just can be carried out step 3).
CN201510309376.5A 2015-06-05 2015-06-05 Jockey pulley, applicable coiled material and coiled material lossless transmission method Active CN105800363B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510309376.5A CN105800363B (en) 2015-06-05 2015-06-05 Jockey pulley, applicable coiled material and coiled material lossless transmission method
PCT/CN2016/084637 WO2016192661A1 (en) 2015-06-05 2016-06-03 Tension roller, suitable web material and lossless transmission method for web material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510309376.5A CN105800363B (en) 2015-06-05 2015-06-05 Jockey pulley, applicable coiled material and coiled material lossless transmission method

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CN105800363A CN105800363A (en) 2016-07-27
CN105800363B true CN105800363B (en) 2019-08-09

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WO (1) WO2016192661A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107339380A (en) * 2017-07-28 2017-11-10 张家港市杨舍丝印工艺厂 A kind of textile machinery integrative-structure live-roller
CN112938570B (en) * 2021-01-28 2022-02-08 江苏经贸职业技术学院 Energy-saving security rolling net power machine

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US4834276A (en) * 1983-08-05 1989-05-30 Gerber Scientific Products, Inc. Web loading and feeding system, related web construction and method and apparatus for making web
CN103434872A (en) * 2013-08-14 2013-12-11 吴江佳艺电子科技有限公司 Capacitance piece conveying device
CN203667669U (en) * 2013-12-31 2014-06-25 山东凯胜电子股份有限公司 Intelligent card module conveying device
CN204265064U (en) * 2014-08-21 2015-04-15 四川省远大专用凭证印务有限公司 A kind of conveyer of stamp equipment of gathering leaves of a book for four part bills
CN204777887U (en) * 2015-06-05 2015-11-18 广州奥翼电子科技有限公司 Tension roll and coiled material that is suitable for

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US5042706A (en) * 1990-06-07 1991-08-27 Coburn Jr Joseph W Web with pairs of holes in addition to standard feed holes
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Publication number Priority date Publication date Assignee Title
US4834276A (en) * 1983-08-05 1989-05-30 Gerber Scientific Products, Inc. Web loading and feeding system, related web construction and method and apparatus for making web
CN103434872A (en) * 2013-08-14 2013-12-11 吴江佳艺电子科技有限公司 Capacitance piece conveying device
CN203667669U (en) * 2013-12-31 2014-06-25 山东凯胜电子股份有限公司 Intelligent card module conveying device
CN204265064U (en) * 2014-08-21 2015-04-15 四川省远大专用凭证印务有限公司 A kind of conveyer of stamp equipment of gathering leaves of a book for four part bills
CN204777887U (en) * 2015-06-05 2015-11-18 广州奥翼电子科技有限公司 Tension roll and coiled material that is suitable for

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WO2016192661A1 (en) 2016-12-08

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